Baileigh Industrial TN-600 Operator'S Manual Download Page 2

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Table of Contents

STANDARD TERMS AND CONDITIONS OF SALE ....................................................... 1

INTRODUCTION ............................................................................................................. 5

GENERAL NOTES .......................................................................................................... 5

SAFETY INSTRUCTIONS .............................................................................................. 6

SAFETY PRECAUTIONS ............................................................................................... 8

TECHNICAL SPECIFICATIONS ................................................................................... 10

TECHNICAL SUPPORT ............................................................................................... 10

UNPACKING AND CHECKING CONTENTS ................................................................ 11

Cleaning .................................................................................................................... 11

TRANSPORTING AND LIFTING .................................................................................. 12

INSTALLATION ............................................................................................................. 12

ASSEMBLY AND SET UP ............................................................................................ 13

ELECTRICAL ................................................................................................................ 14

Plug Connection ........................................................................................................ 15

OPERATION ................................................................................................................. 16

Mandrel / Belt Selection and Installation .................................................................... 16

Material Insertion ....................................................................................................... 17

Notching .................................................................................................................... 18

MATERIAL SELECTION ............................................................................................... 19

STANDARD PIPE SIZES AND SCHEDULES TABLE .................................................. 19

ELECTRICAL SCHEMATIC .......................................................................................... 20

LUBRICATION AND MAINTENANCE .......................................................................... 21

Oil Disposal ............................................................................................................... 21

Storing Machine for Extended Period of Time ........................................................... 21

PARTS DIAGRAM ........................................................................................................ 22

Main Tube Assembly ................................................................................................. 22

Slide Assembly .......................................................................................................... 23

Vise Assembly ........................................................................................................... 24

Mandrel Holder Assembly ......................................................................................... 25

Guard Assembly ........................................................................................................ 26

Motor Assembly ......................................................................................................... 27

Tension Adjustment Assembly .................................................................................. 28

Parts List ................................................................................................................... 29

Summary of Contents for TN-600

Page 1: ...L Pty LTD IS PROHIBITED Baileigh Industrial Pty LTD does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accident negligence or other occurrence Rev 04 2015 BAILEIGH INDUSTRIAL Pty Ltd P O Box 1573 126 Melrose Drive Tullamarine VIC 3043 Australia sales baileighindustril com au ...

Page 2: ...P 13 ELECTRICAL 14 Plug Connection 15 OPERATION 16 Mandrel Belt Selection and Installation 16 Material Insertion 17 Notching 18 MATERIAL SELECTION 19 STANDARD PIPE SIZES AND SCHEDULES TABLE 19 ELECTRICAL SCHEMATIC 20 LUBRICATION AND MAINTENANCE 21 Oil Disposal 21 Storing Machine for Extended Period of Time 21 PARTS DIAGRAM 22 Main Tube Assembly 22 Slide Assembly 23 Vise Assembly 24 Mandrel Holder ...

Page 3: ... designated agent employee of the Company 2 4 The Buyer must ensure that the terms of its order and any applicable specification are complete and accurate 2 5 Any quotation given by the Company is an offer which is valid for a period of 30 days only provided that the Company has not previously withdrawn it The offer is accepted by the Buyer and a contract is formed when the Company receives a purc...

Page 4: ...ry except a solvent voluntary liquidation for the purpose only of reconstruction or amalgamation or has a receiver and or manager administrator or administrative receiver appointed of its undertaking or any part thereof or a resolution is passed or a petition presented to any court for the winding up of the Buyer or for the granting of an administration order in respect of the Buyer or any proceed...

Page 5: ... 9 9 All electrical components and gearboxes carry a one year replacement warranty from the manufacturer This warranty does not include labour or shipping costs 10 RETURNS 10 1 The Buyer shall not be entitled to cancel any order or Contract or return any goods without the prior written approval of the Company 10 2 Special orders cannot be cancelled under any circumstances 10 3 If the Company agree...

Page 6: ... of the English courts 16 COMMUNICATIONS 16 1 All communications between the parties about this Contract must be in writing and delivered by hand or sent by pre paid first class post or sent by facsimile transmission 16 1 1 in case of communications to the Company to its registered office or such changed address as shall be notified to the Buyer by the Company or 16 1 2 in the case of the communic...

Page 7: ...ption of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the protective container Do a complete visual inspection and if damage is noted photograph it for insurance claims and contact your carrier at once requesting inspection Also contact Baileigh Industrial...

Page 8: ...ies a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION safety signs CAUTION also calls attention to safety messages in this manual IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information instructions and necessary o...

Page 9: ...ve devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises BEWARE OF PINCH POINTS Keep hands and fingers away from the slide plate and pivot points when operating on and around this machine Keep guard in place at all times while the machine is running ENTANGLEMENT HAZARD ROTATING SPINDLE Contain long hair DO NOT wear jewelry or loose fitting clothing MOV...

Page 10: ... tools Before operating the machine make sure any adjusting tools have been removed 4 Keep work area clean Cluttered areas invite injuries 5 Overloading machine By overloading the machine you may cause injury from flying parts DO NOT exceed the specified machine capacities 6 Dressing material edges Always chamfer and deburr all sharp edges 7 Do not force tool Your machine will do a better and safe...

Page 11: ...roperly adjusted for optimum performance 16 Keep children away Children must never be allowed in the work area DO NOT let them handle machines tools or extension cords 17 Store idle equipment When not in use tools must be stored in a dry location to inhibit rust Always lock up tools and keep them out of reach of children 18 DO NOT operate machine if under the influence of alcohol or drugs Read war...

Page 12: ...matics warranty issues and individual parts needs other than die sets and blades List the model number serial number and contact name and phone number as well as a brief description of the nature of the contact in the body of the message For specific application needs or future machine purchases contact the Sales Department at sales baileighindustrial com au Note The photos and illustrations used ...

Page 13: ...ay damage painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for protection WARNING SUFFOCATION HAZARD Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals If any parts are missing do not...

Page 14: ... securing bolts that attach the machine to the pallet Approaching the machine from the side lift the machine on the frame taking care that there are no cables or pipes in the area of the forks Move the machine to the required position and lower gently to the floor Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place INSTALLATION IMPO...

Page 15: ...to consideration the size of the material to be processed Make sure that you allow enough space for you to operate the machine freely POWER SUPPLY PLACEMENT The power supply should be located close enough to the machine so that the power cord is not in an area where it would cause a tripping hazard Be sure to observe all electrical codes if installing new circuits and or outlets ASSEMBLY AND SET U...

Page 16: ...e event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances ATTENTION HAVE ...

Page 17: ...ood or if in doubt as to whether the tool is properly grounded Repair or replace damaged or worn cord immediately Extension Cord Safety Extension cord should be in good condition and meet the minimum wire gauge requirements listed below LENGTH AMP RATING 25ft 50ft 100ft 0 6 16 16 16 7 10 16 16 14 11 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decreases li...

Page 18: ...bearings 6 Retighten the belt tension hand wheel until the belt tension spring C is compressed to 1 25 31 75mm This is the proper tension for all belts 7 Plug the machine in and start momentarily to check the tracking of the belt a The belt should track right down the center of the mandrel If the tracking is off the tracking screw D is located slightly behind and below the motor b Adjust by loosen...

Page 19: ...inserted into the vise 2 Open the vise an insert the material so that the end toward the mandrel extends past the vise jaw approximately 2 3 51 76mm re tighten the vise Note Angled notches may require more material extending from the vise 3 If an angle notch is required loosen vise assembly by opening the locking lever and rotate and position the vise assembly to the desired angle and retighten th...

Page 20: ...desired offset is reached on each of the jaw assembly s 8 Retighten the lock bolts Notching 1 With the motor running and the material clamped tightly in the vise grab the main feed lever and slowly pull the material into the spinning grinding belt 2 Continue to feed until the desired notch depth is achieved Don t feed too fast this will cause the belt to wear prematurely and may push the belt off ...

Page 21: ... and Wall Thickness 5 10 40 80 160 XX STRONG 1 8 0 405 0 400 0 050 0 068 0 095 1 4 0 540 0 500 0 070 0 088 0 119 3 8 0 675 0 500 0 070 0 091 0 126 1 2 0 840 0 700 0 080 0 109 0 147 0 188 0 294 3 4 1 050 0 700 0 080 0 113 0 154 0 219 0 308 1 1 315 0 700 0 110 0 133 0 179 0 250 0 358 1 1 4 1 660 0 700 0 110 0 140 0 191 0 250 0 382 1 1 2 1 900 0 700 0 110 0 145 0 200 0 281 0 400 2 2 375 0 700 0 110 0...

Page 22: ...20 20 ELECTRICAL SCHEMATIC ...

Page 23: ...ll decrease the performance of the machine and may be unsafe Periodically check the power cord for cuts or bare wire and replace if damaged Oil Disposal Used oil products must be disposed of in a proper manner following your local regulations Storing Machine for Extended Period of Time If the Vertical Milling Machine is to be inactive for a long period of time prepare the machine as follows Discon...

Page 24: ...22 22 PARTS DIAGRAM Main Tube Assembly ...

Page 25: ...23 23 Slide Assembly ...

Page 26: ...24 24 Vise Assembly ...

Page 27: ...25 25 Mandrel Holder Assembly ...

Page 28: ...26 26 Guard Assembly ...

Page 29: ...27 27 Motor Assembly ...

Page 30: ...28 28 Tension Adjustment Assembly ...

Page 31: ...ex Flange 3 15 M900 6A022 Plastic Slide 1 16 M900 6A013 Plastic Slide Cap 1 17 ME M900 6A046 Tube Clamp 2 18 M900 7A001 Bearing Tube 1 19 M8 X 1 25 X 30 SHCS 5 20 M10 X 1 5 X 65 SHCS 2 21 M10 X 1 5 X 20 SHCS 8 22 ME M900 6A038 Bearing Block Left 1 23 ME M900 6A039 Bearing Block Right 1 24 M10 X 1 5 X 25 SHCS 16 25 M900 6A034 Guard Spacer Block 2 26 ME M900 6A030 Guard Mtg Bar 2 27 M10 X 1 5 X 40 H...

Page 32: ... X 1 Hex Nut 2 49 ME M900 6A042 Vise Lock Nut 1 50 M900 6A040 Lock Lever 1 51 M900 6A041 Lock Cap 1 52 M700 6A007 Switch Mount 1 53 M8 X 1 25 X 14 Hex Flange 2 54 PP 1297 M900 CE On Off Switch 1 55 Imperial Star Washer 2 56 Imperial M4 X 0 7 X 10 Cross Head Machine Screw 2 57 ME M900 6A070 Slide Mount 1 58 M10 X 1 5 X 25 FHCS 9 59 ME M900 6A071 Slide Plate 1 60 ME M900 7A013 Threaded Pivot Stud 1 ...

Page 33: ...HK 3 84 M900 7A006 Adjustment Shaft 1 85 PP 0501 Spring 1 86 PP 0037 1 2 Clamp Collar 1 87 PP 0170 5 0 Handwheel 1 88 M900 6A032 Screw Block 1 89 M6 X 1 0 X 20 SHCS 2 90 PP 0532 Threaded Hand Nut 1 91 PP 0533 Knurled Locknut 1 92 ME M900 6A045 Slide Plate 1 93 ME M900 6A043 Roller Mtg Plate 6 1 94 ME M900 7A007 Guard Spacer Shaft 2 95 Imperial 3 8 16 X 3 25 Threaded Rod 1 96 Imperial 3 8 Hex Nut 1...

Page 34: ...32 32 Item Part No Description Qty 105 PP 0352 6 Abrasive Belt 1 106 M900 6A067 Belt Guard 1 107 M900 6A068 Guard Cover 1 108 PP 1533 Knob 2 109 M8 X 1 25 X 10 Set Screw 2 NOTES ...

Page 35: ...33 33 NOTES ...

Page 36: ... 684 3944 BAILEIGH INDUSTRIAL LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE 44 0 24 7661 9267 FAX 44 0 24 7661 9276 WWW BAILEIGHINDUSTRIAL CO UK BAILEIGH INDUSTRIAL GMBH HOFENER STRAßE 64 70736 FELLBACH DEUTCHSLAND WWW BAILEIGHINDUSTRIAL DE BAILEIGH INDUSTRIAL PTY LTD P O BOX 1573 126 MELROSE DRIVE TULLAMARINE VIC 3043 AUSTRALIA WWW BAILEIG...

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