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OPERATOR’S MANUAL

INDEX TABLE

MODEL: IDX-10, 15, OR 20

© 2015 Baileigh Industrial, Inc.

REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.

Rev. 04/2015

Baileigh Industrial, Inc.

P.O. Box 531

Manitowoc, WI 54221-0531

Phone: 920.684.4990

Fax: 920.684.3944

[email protected]

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Summary of Contents for IDX-10

Page 1: ...L INC IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accident n...

Page 2: ...duction 11 Connection to Your Machine 11 Height Adjustment and Leveling 13 Material Layout 14 Operation 15 INDEX TABLE LAYOUT DIAGRAM 16 TABLES CHARTS DIAGRAMS 17 Diagram 1 19 Diagram 2 20 INDEX TABLE...

Page 3: ...e to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warr...

Page 4: ...urther remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement...

Page 5: ...tion of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the...

Page 6: ...es a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION...

Page 7: ...uffs or earplugs to protect against objectionable or uncomfortable loud noises BEWARE OF PINCH POINTS Keep hands and fingers away from the drive mechanisms cylinders ratchets and other moving linkage...

Page 8: ...tools Before operating the machine make sure any adjusting tools have been removed 4 Keep work area clean Cluttered areas invite injuries 5 Overloading machine By overloading the machine you may cause...

Page 9: ...k up tools and keep them out of reach of children 17 DO NOT operate machine if under the influence of alcohol or drugs Read warning labels on prescriptions If there is any doubt DO NOT operate the mac...

Page 10: ...damage painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for...

Page 11: ...the machine from the side lift the machine on the frame taking care that there are no cables or pipes in the area of the forks Move the machine to the required position and lower gently to the floor...

Page 12: ...ds on the precise placement of it to the mounting surface FLOOR This tool distributes a large amount of weight over a small area Make certain that the floor is capable of supporting the weight of the...

Page 13: ...ionally the Index table can be used to hold the material being bent perfectly level while bending or altering the angles between bends Connection to Your Machine Use the parts drawings near the end of...

Page 14: ...d lift up the rear and support it with a sturdy saw horse or equal 5 Attach the rear leg adjuster to the underside of the main tube 6 From the stand end of the main tube slide the chuck head onto the...

Page 15: ...ble will go EXAMPLE 1 1 2 die 5 Rotate the adjustment screw A counter clockwise the exact number of turns that were chosen from the chart 6 Using a 2 ft level placed on the main track tube rotate the...

Page 16: ...Diagram 1 as a reference Diagram 1 shows a simple part bent on the same plane in the same direction Diagram 2 shows bending based off of a centerline in two directions For symmetrical bends centerlin...

Page 17: ...position the material so the start of bend mark lines up with the 0 mark on the die now set your first stop on the index table and produce the first bend NOTE The complete table will swing be sure no...

Page 18: ...16 16 INDEX TABLE LAYOUT DIAGRAM...

Page 19: ...091 0 126 1 2 0 840 0 700 0 080 0 109 0 147 0 188 0 294 3 4 1 050 0 700 0 080 0 113 0 154 0 219 0 308 1 1 315 0 700 0 110 0 133 0 179 0 250 0 358 1 1 4 1 660 0 700 0 110 0 140 0 191 0 250 0 382 1 1 2...

Page 20: ...0 6631 68 1 1866 9 0 1571 39 0 6806 69 1 2041 10 0 1745 40 0 6980 70 1 2215 11 0 1920 41 0 7155 71 1 2390 12 0 2094 42 0 7329 72 1 2564 13 0 2269 43 0 7504 73 1 2739 14 0 2443 44 0 7678 74 1 2913 15 0...

Page 21: ...19 19 Diagram 1...

Page 22: ...20 20 Diagram 2...

Page 23: ...2 F Digital Counter 2 PP 1550 G M3 x 0 5 x 14 SHCS w M3 Lock Washers 4 of each H Magnetic Band 1 PP 1552 I 5 16 18 x 25 Set Screw 1 J Magnetic Band Hub 1 IDX 7A026 K M4 x 0 7 x 10 SHCS w M4 Flat Washe...

Page 24: ...per fit of the counters Remember which readout is linear and which readout is radial Fig 1 3 Loosen the 2 hex head bolts that attach the hex V roller to the chuck assembly Then adjust the 2 hex V roll...

Page 25: ...M3 SHCS and the coordinating lock washers G Be sure that the sensor wire faces toward the rear of the assembly as seen in Fig 6 7 The magnetic strip A B needs to be attached to the index table It is...

Page 26: ...of the magnetic strip Fig 8 Trim off the extra material after the magnetic strip has been covered CAUTION The cover strip is very fragile and will bend very easily Use extra caution during application...

Page 27: ...sembly with the chuck facing opposite direction of the red indicator on the roller base 17 Install the bronze washer and the 2 spring washers The spring washers need to be opposing each other The firs...

Page 28: ...adout mount C to the gearbox using the 2 3 8 16 HHCS E and the 2 3 8 lock washers from the pointer mount 22 With the readout mount and the sensor mount tight adjust the magnetic band hub so that the s...

Page 29: ...and zip tied The linear sensor wire should be secured to the sensor block to avoid getting caught in the V roller 26 The digital readouts are preprogrammed from our factory Notice how the radial read...

Page 30: ...28 28 PARTS DIAGRAM Dog Leg Assembly Parts Diagram...

Page 31: ...29 29 Stand Assembly Parts Diagram...

Page 32: ...30 30 Table Assembly Parts Diagram...

Page 33: ...31 31 Stop Pin Lever Assembly Parts Diagram...

Page 34: ...32 32 Chuck Assembly Parts Diagram...

Page 35: ...readed Extension 1 14 IDX 6A046 Tail Bracket 1 15 ME IDX 6A049 Guide Block 1 16 ME IDX 6A047 Clamp Block 1 17 PP 1194 3 0 Straight Caster 2 18 Imperial 3 8 16 Nut 2 19 M8 X 1 25 X 14 Hex Flange 10 20...

Page 36: ...al M12 X 1 75 Hex Nut 1 50 ME IDX 7A022 Stop Pin 4 51 ME IDX 6A050 Slide Block 4 52 M10 X 1 5 X 40 Hex Flange 4 53 PP 1033 5 Handwheel 1 54 IDX 7A013 Chuck Mtg Disc 3 Jaw 1 55 PP 0207 3 Jaw Chuck 1 56...

Page 37: ...Item Part Number Description Qty 70 M5 X 0 8 X 5 Set Screw 1 71 PP 0203 ME Non Adjusting Bushing W3 2 72 PP 0202 ME Adjusting Bushing Wx3 2 73 Imperial 3 8 16 X 1 25 HHCS 2 74 Imperial 3 8 16 X 2 75 H...

Page 38: ...36 36 NOTES...

Page 39: ...37 37 NOTES...

Page 40: ...WI 54220 PHONE 920 684 4990 FAX 920 684 3944 www baileigh com BAILEIGH INDUSTRIAL LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE 44 0 24 7661...

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