Baileigh Industrial DP-1500G Operator'S Manual Download Page 33 | Manualshive

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Summary of Contents for DP-1500G

Page 1: ...LDINGS LLC IS PROHIBITED Baileigh Industrial Holdings LLC Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulti...

Page 2: ...18 OPERATION 20 Automatic Drill Ejector 21 MATERIAL SELECTION 21 LUBRICATION AND MAINTENANCE 22 LUBRICATION RECOMMENDATIONS 22 Greasing the Machine 23 Oil Fill Change 23 Oil Disposal 24 Accessing and...

Page 3: ...n notice to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller f...

Page 4: ...emedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer sh...

Page 5: ...Description of the functional parts of the machine Capacity charts Setup and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remo...

Page 6: ...zardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a h...

Page 7: ...nds fingers or any part of your body on or near rotating tooling This tooling can be extremely dangerous if you do not follow proper safety procedures Keep hand at least 6 inches 150mm from the toolin...

Page 8: ...making any modifications or alterations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others and may do substantial damage to...

Page 9: ...r machine when you are tired 14 Check for damaged parts Before using any tool or machine carefully check any part that appears damaged Check for alignment and binding of moving parts that may affect p...

Page 10: ...ur technical support department can be reached at 920 684 4990 and asking for the support desk for purchased machines Tech Support handles questions on machine setup schematics warranty issues and ind...

Page 11: ...ge painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for prot...

Page 12: ...ine avoiding sudden accelerations or quick changes of direction Locate the machine where it is to be installed and lower slowly until it touches the floor CAUTION Lifting and carrying operations shoul...

Page 13: ...the precise placement of it to the mounting surface FLOOR This machine distributes a large amount of weight over a small area Make certain that the floor is capable of supporting the weight of the mac...

Page 14: ...12 12 OVERALL DIMENSIONS ON OFF 0 1 6 5 4 3 2 1 0 0 150 140 130 120 100 90 80 70 60 50 40 30 20 10 7 200 190 180 170 160 38 00 19 75 80 63 2048 502 965...

Page 15: ...13 13 GETTING TO KNOW YOUR MACHINE Q J B C A G H I L M E F D N O K T U V R W S Cover Removed P...

Page 16: ...the spindle to release the tooling O Power Feed Rate Selector Selects various feed rates USE IN CLOCKWISE SPINDLE ROTATION ONLY P Speed RPM Selection Handles Position the handles to match the chart di...

Page 17: ...08 1800 rpm Speeds are changed by turning the knobs P to the positions as shown in the chart P Note V min and U min mean RPM in other languages Rocker Item 65 S Z Y O X AA 60 50 108 90 162 135 240 200...

Page 18: ...0 in either direction It has T slots to allow the use of 1 2 or M14 bolts Below the work table is a crankshaft J which controls the up down motion of the table Always unlock the table with handle G an...

Page 19: ...the drain of the base See photo 3 Fill the tank with coolant 7 Fill the gear case with gear oil Important This machine is shipped WITHOUT oil in the power feed gearbox See instructions below for filli...

Page 20: ...n low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This machine is e...

Page 21: ...cord and route the cord away from the machine toward the power supply a Route the power cord so that it will NOT become entangled in the machine in any way b Route the cord to the power supply in a w...

Page 22: ...t using the down feed handle V you can drill manually IMPORTANT DO NOT engage the power feed function when selecting CCW spindle rotation This will damage the gears voiding warranty To use the power f...

Page 23: ...e supplied manual tool ejector Caution Disconnect machine from the power source MATERIAL SELECTION When selecting materials keep these instructions in mind Material must be clean and dry without oil M...

Page 24: ...the guard is operating properly Grease the gear rack on the column so the table moves up and down smoothly LUBRICATION RECOMMENDATIONS Parts Identification Drawing A Items 28 31 33 34 and 35 lithium...

Page 25: ...ing knob back on Lubricate gears with a 2 grease There is no access to the gears by removing the right side control panel Oil Fill Change This machine is shipped WITHOUT oil in the power feed gearbox...

Page 26: ...Any 10 1 water to coolant solution will work however we recommend Baileigh B Cool 20 1 water to coolant biodegradable metal cutting fluid It has excellent cooling and heat transfer characteristics is...

Page 27: ...25 25 DRILL HEAD PARTS IDENTIFICATION DRAWING A...

Page 28: ...2A04354 1 Spindle 15 DP1500G A15 3S00013 Screw MC6S 6X25 Eslok 16 DP1500G A16 4T07583 Stop dog 17 DP1500G A17 4C05893 Spring 18 DP1500G A18 2A02518 Deep gauge rod 19 DP1500G 19 2T02257 Stop 20 DP1500G...

Page 29: ...l complete 45 2 31 10 DP1500G A31 10 2H02647 Gear wheel 18 1 5 31 11 DP1500G A31 11 3K00182 Key 5X10 31 12 DP1500G A31 12 3C01117 Circlip SgA 15 32 DP1500G A32 2N02506 2N02506 33 DP1500G 33 2X02730 3r...

Page 30: ...y 8X7X20 35 8 DP1500G A35 8 3L15003 Ball bearing 6203 2 RS 36 DP1500G A36 3E03123 Motor 37 DP1500G A37 3S03378 Screw MC6S 6X40 38 DP1500G A38 3S03491 Screw MC6S 10X20 39 DP1500G A39 3P12343 Pin FRP 6X...

Page 31: ...S 4X8 60 DP1500G A60 3C01147 Circlip SgA 62 61 DP1500G A61 2T02521 Hub 62 DP1500G Face Plate 4L02511 5 Front plate left 63 DP1500G A63 4C02523 Compression Spring 64 DP1500G A64 3P12373 Pin FRP 8x16 65...

Page 32: ...30 30...

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Page 36: ...34 34...

Page 37: ...35 35 FEED GEAR BOX PARTS IDENTIFICATION DRAWING B...

Page 38: ...ear shaft 15 DP1500G B15 3S05447 Screw T6SS 8X12 16 DP1500G B16 2H02546 Gear wheel 28 2 5 17 DP1500G B17 3C03126 Locking washer 19 18 DP1500G B18 3L70005 Ring LR 20X25X26 5 19 DP1500G B19 2A02545 Shaf...

Page 39: ...r Wheel 38 1 5 44 DP1500G B44 2H05246 Gear Wheel 33 1 5 45 DP1500G B45 2H05247 Gear Wheel 27 1 5 46 DP1500G B46 2H05248 Gear Wheel 22 1 5 47 DP1500G B47 3P03314 Pin CPK 5x30 48 DP1500G B48 2I02537 Wor...

Page 40: ...38 38 TABLE ARM PARTS IDENTIFICATION DRAWING C...

Page 41: ...ete 10 DP1500G 10 2I02562 Gear Shaft 11 DP1500G 11 2I04408 Worm Wheel 12 DP1500G 12 3K00227 Key 6X14 13 DP1500G 13 3C01122 Circlip SGA 47 M47 Internal Retaining Ring 14 DP1500G 14 3T08102 Plastic Plug...

Page 42: ...40 40 ELECTRICAL ENCLOSURE COMPONENTS...

Page 43: ...P1500G QF1 Current Breaker DZ47 63 C2 1 TC DP1000G XFRMR Transformer LBK5 60VA PRI 110 220V SEC 24V 1 KM1 KM2 DP1500G KM1 Contactor CU 11 Contactor 220V 3ph 5hp 24Vcoil 3P 1NC 2 TA DP1500G E Stop E St...

Page 44: ...42 42 ELECTRICAL SCHEMATIC M1 3 PH L1 L2 L3 2 BLACK 1 5MM L1 L2 L3 KM1 FR1 U V W Main Motor 0 KM1 7 FR1 6 SQ 5 2 SB1 4 1 SB1 KM1 3 TA 2 QF AC24V 1 60VA TC TRANSFORMER M2 KM2 U V W Coolant Pump TS1 KM2...

Page 45: ...1 Over feeding 2 Dull drill or tap 3 Motor not building up to running speed 4 Bad motor 1 Reduce feed rate 2 Sharpen drill keep sharp 3 Replace or repair motor 4 Replace motor Noisy Operation 1 Noisy...

Page 46: ...gs and reseat or replace if necessary Excessive Drill Runout or Wobble 1 Bent drill bit or tool 2 Bearing play 3 Drill not seated properly in chuck 1 Replace drill bit or tool Do Not attempt to straig...

Page 47: ...45 45 NOTES...

Page 48: ...46 46 BAILEIGH INDUSTRIAL HOLDINGS LLC 1625 DUFEK DRIVE MANITOWOC WI 54220 PHONE 920 684 4990 FAX 920 684 3944 www baileigh com...

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