Baileigh Industrial DBG-106 Operator'S Manual Download | Manualshive

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OPERATOR’S MANUAL

BELT / DISC SANDER

MODEL: DBG-106

© 2014 Baileigh Industrial, Inc.

REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.

Rev. 03/2014

Baileigh Industrial, Inc.

P.O. Box 531

Manitowoc, WI 54221-0531

Phone: 920.684.4990

Fax: 920.684.3944

[email protected]

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Summary of Contents for DBG-106

Page 1: ...INC IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accident ne...

Page 2: ...LLATION 16 OPERATING INSTRUCTIONS and ADJUSTMENTS 17 Adjusting the Belt Sander Table 17 Adjusting the Belt Sander Arm 17 Adjusting the Disc Sander Table 18 Using the Miter Gauge 18 MAINTENANCE 19 Sand...

Page 3: ...e to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warr...

Page 4: ...urther remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement...

Page 5: ...tion of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the...

Page 6: ...es a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION...

Page 7: ...ed with all types of materials MOVING BELT ABRASIONS DO NOT place hands or fingers near or in contact with sanding belt during operation MOVING BELTS CAN CRUSH AND DISMEMBER DO NOT allow fingers to ge...

Page 8: ...ntacted or inhaled To avoid such injuries you must comply with the following safety requirements 1 Use eye and ear protection Always wear ISO approved impact safety goggles Wear a full face shield if...

Page 9: ...t force tool Your machine will do a better and safer job if used as intended DO NOT use inappropriate attachments in an attempt to exceed the machines rated capacity 17 Use the right tool for the job...

Page 10: ...e checking cleaning or replacing any parts 29 Be sure all equipment is properly installed and grounded according to national state and local codes 30 Keep all cords dry free from grease and oil and pr...

Page 11: ...technical support department can be reached at 920 684 4990 and asking for the support desk for purchased machines Tech Support handles questions on machine setup schematics warranty issues and indiv...

Page 12: ...ally have to be removed DO NOT USE acetone or brake cleaner as they may damage painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unp...

Page 13: ...11 11 OVERALL DIMENSIONS figure 1 59 50 44 00 39 50 32 00 15 25 20 62 23 00 29 00 90 1511 00 584 00 812 80 1117 60 387 35 523 75 1003 30 736 60...

Page 14: ...12 12 GETTING TO KNOW YOUR MACHINE A D C I J B K L P R S U V M O Q T N W...

Page 15: ...xiliary Drive Belt L 430 I Sanding Grinding Belt J Sanding Grinding Disc K Miter Gauge L Belt Tightener Knob M Belt Table N Disc Table O Emergency Stop Button P Start Button Q Stop Button R Dust Outle...

Page 16: ...conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Improper connection of the equi...

Page 17: ...ifting Use lift equipment such as straps chains capable of lifting 1 5 to 2 times the weight of the machine Take proper precautions for handling and lifting Check if the load is properly balanced by l...

Page 18: ...n looking for a suitable location to place the machine Overall weight of the machine Weight of material being processed Sizes of material to be processed through the machine Space needed for auxiliary...

Page 19: ...any sanding grinding or other abrasive machining operations Refer to the section on Track Mechanism Maintenance if you have any problems with belt tension or tracking Adjusting the Belt Sander Table Y...

Page 20: ...between the disc and the edge of the table can also be adjusted by loosening bolt A and sliding the table assembly either in or out The table can also be removed when replacing the sanding grinding di...

Page 21: ...ed to a branch circuit with a junction box remove the fuse or trip the circuit breaker to the branch 2 Take off the bottom cover by removing 8 screws and the top end cover held on with 4 screws see fi...

Page 22: ...urn the tracking knob as necessary to make the belt track in the center of the platen and drums Turn the tracking knob C clockwise cw to move the belt to the right and counterclockwise ccw to move the...

Page 23: ...11 5 At this point you will need to remove the sander grinder machine from the stand Lower the belt sanding arm to a horizontal position and tighten the two bolts to lock it into position 6 Remove th...

Page 24: ...elt alignment and re adjust if necessary 13 Place the sander grinder back onto the stand replace the 4 bolts and nuts and tighten securely 14 Re tighten the adjustment bolts for the auxiliary V belt C...

Page 25: ...ectrical service connection to the machine Disc Table Angle Adjustment 1 Disconnect power to the machine to prevent accidental start ups 2 Loosen the table locking knob on the side of the disc table 3...

Page 26: ...ow in fig 16 4 When re tightening the bolt also check that the table is level from left to right 5 Reconnect electrical power to the machine Belt Table Miter Slot Parallelism Adjustment 1 Disconnect p...

Page 27: ...mponents and sliding devices Apply rust inhibitive lubricant to all non painted surfaces Note Proper maintenance can increase the life expectancy of your machine WARNING Make sure the electrical disco...

Page 28: ...26 26 ELECTRICAL SCHEMATIC M1 L N PE MAIN MOTOR 1 5Hp 1 11Kw 110V 1Ph OVERLOAD PROTECTION SWITCH FR R36...

Page 29: ...27 27 PARTS IDENTIFICATION DRAWING...

Page 30: ...er 8mm 8 12 Stand for Motor 1 13 Hex Bolt M8 x 50 4 14 Flat Washer 10mm 3 15 Hex Bolt M10 x 25 3 16 Belt Cover 1 17 Connecting Shaft 1 18 Fixed Seat 1 19 Flat Washer 6mm 2 20 Hex Bolt M6 x 20 2 21 Hex...

Page 31: ...45 Spring Ring 17 for Shaft 2 46 Bearing 2 47 Supporting Stand 1 48 Spring Ring for Shaft 17 1 49 Belt Wheel 2 1 50 Hex Bolt M10 x 40 2 51 Flat Washer 10mm 2 52 Swivel Stand 1 53 Spring Ring for Shaft...

Page 32: ...usting Shaft 1 80 Hex Bolt 1 81 Knob 1 82 Flat Washer 2 83 Small Pressing Spring 1 84 Hex Nut M6 1 85 Nut M6 1 86 Washer 1 87 Adjusting Stand 1 88 Upper Idler Wheel Shaft 1 89 Bearing 2 90 Upper Idler...

Page 33: ...31 31 Item Description Qty 101 Guard Cover 1 102 Phillips Head Screw M5 x 6 2 103 Flat Washer 5 2 Belt A Motor to Pulley A 630 1 Belt B Pulley to Pulley A 430 1...

Page 34: ...pect all the wire connections for loose or open connections Motor Stalls Easily 1 Low Voltage 2 Improper wiring 1 Check for proper voltage at the motor correct as necessary 2 Check for proper connecti...

Page 35: ...t abrasive material or grit size 1 Allow the belt to do the cutting Excessive pressure only dulls the grit and removes it from the cloth 2 Use all the surface areas of the abrasive cloth 3 Check with...

Page 36: ...TOWOC WI 54220 PHONE 920 684 4990 FAX 920 684 3944 www baileigh com BAILEIGH INDUSTRIAL HOLDINGS LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE...

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