Baileigh Industrial BCF-3019 Operator'S Manual Download Page 2

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Table of Contents

THANK YOU & WARRANTY .......................................................................................... 1

INTRODUCTION ............................................................................................................. 3

GENERAL NOTES .......................................................................................................... 3

SAFETY INSTRUCTIONS .............................................................................................. 4

SAFETY PRECAUTIONS ............................................................................................... 6

Dear Valued Customer: ................................................................................................... 6

TECHNICAL SUPPORT ................................................................................................. 8

TECHNICAL SPECIFICATIONS ..................................................................................... 9

UNPACKING AND CHECKING CONTENTS ................................................................ 10

TRANSPORTING AND LIFTING .................................................................................. 11

INSTALLATION ............................................................................................................. 12

GETTING TO KNOW YOUR MACHINE ....................................................................... 12

About This Machine ................................................................................................... 12

Component Identification ........................................................................................... 13

ASSEMBLY AND SET UP ............................................................................................ 16

ELECTRICAL ................................................................................................................ 17

Grounding Instructions .............................................................................................. 17

OPERATION ................................................................................................................. 19

GFCI Test .................................................................................................................. 20

LUBRICATION AND MAINTENANCE .......................................................................... 21

General Cleaning ....................................................................................................... 21

Cleaning filters ........................................................................................................... 22

Air Pressure Valve ..................................................................................................... 22

Tips And Recommendations...................................................................................... 22

TROUBLESHOOTING .................................................................................................. 23

PARTS DIAGRAM ........................................................................................................ 27

Parts List ................................................................................................................... 37

Summary of Contents for BCF-3019

Page 1: ...NUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL HOLDINGS LLC IS PROHIBITED Baileigh Industrial Holdings LLC Inc does not assume and hereby disclaims any liability for any damage or lo...

Page 2: ...ING CONTENTS 10 TRANSPORTING AND LIFTING 11 INSTALLATION 12 GETTING TO KNOW YOUR MACHINE 12 About This Machine 12 Component Identification 13 ASSEMBLY AND SET UP 16 ELECTRICAL 17 Grounding Instruction...

Page 3: ...n notice to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller f...

Page 4: ...emedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer sh...

Page 5: ...Description of the functional parts of the machine Capacity charts Setup and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remo...

Page 6: ...zardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a h...

Page 7: ...ct against objectionable or uncomfortable loud noises FUMES AND GASES The plasma cutting process produces fumes and gases that can be hazardous to your health If the area is not properly ventilated to...

Page 8: ...on sense and exercise caution in the workshop If a procedure feels dangerous don t try it REMEMBER Your personal safety is your responsibility Dear Valued Customer All Baileigh machines should be used...

Page 9: ...een guard and fan area during operation as it may cause damage to machine and potential injury to bystanders 16 Keep hair loose clothing fingers and all parts of body away from openings and moving par...

Page 10: ...Be sure all equipment is properly installed and grounded according to national state and local codes 31 Inspect power and control cables periodically Replace if damaged or bare wires are exposed Bare...

Page 11: ...L 10 hrs operation before refill Water Pump 25W 120VAC 60Hz Automatic Cutoff via Water Tank Float Switch VDE ETL CQC Air Compressor 330W 115VAC 60Hz 3A UR C US Cooling System 6 Atomizing Nozzles Cooli...

Page 12: ...age painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for pro...

Page 13: ...to the floor Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place Follow these guidelines when lifting crane or hoist Always lift and c...

Page 14: ...Make sure that you allow enough space for you to operate the machine freely POWER SUPPLY PLACEMENT The power supply should be located close enough to the machine so that the power cord is not in an a...

Page 15: ...13 13 Component Identification H I B C D E F G A J K M L...

Page 16: ...sed to lift the cooling fan to upper floors and surfaces NEVER OPERATE THE COOLING FAN SUSPENDED BY THE LIFT LUG I Atomizing Mist Nozzle The six nozzles which atomize the water into very fine particle...

Page 17: ...15 15 Item Description Function N Water Filter Filters the water before combining with the force of the air O Air Filter Filters the air before combining with the water O N J...

Page 18: ...axle 5 Carefully tighten the Nylock nut until the wheel is secure but still turns freely Overtightening will cause the wheel not to turn 6 When all four wheels are installed lower the cooling fan to...

Page 19: ...stics as indicated on the machine All line connections should make good contact Running on low voltage will damage the motor Grounding Instructions This machine must be grounded In the event of a malf...

Page 20: ...electrician The green colored rigid ear lug or the like extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover Whenever the adaptor is used it...

Page 21: ...e sure tank drain plug is tight located beneath chassis Unscrew tank cap fill tank with clean potable water and install the cap Pull handle downward from clip steer unit into position then return hand...

Page 22: ...switch in the tank will shut off the air compressor and water pump if water level falls below threshold Fill tank to continue operating GFCI Test 1 Plug cord into power source Green light on GFCI rec...

Page 23: ...er from tank o Place about half a cup of unscented chlorine bleach into tank and then fill tank with clean water o Operate fan and misting system until air compressor and water pump shut off o Drain a...

Page 24: ...been set by the manufacturer but can be adjusted by the user if needed Loosen knurled nut C and turn knob to change setting Tighten knurled nut to secure setting Tips And Recommendations Fill the wat...

Page 25: ...Irregular or pulsing mist from all nozzles Insufficient power Plug unit directly into outlet no extension cords Remove all electrical devices sharing the same circuit Try a different power outlet Mis...

Page 26: ...running track the source of the leak Unplug the unit remove any necessary panels and remove and replace faulty tubing Poor seal around drain cap Remove the drain cap and drain all water from the wate...

Page 27: ...or loose connections Inspect all connections on motor for loose or shorted terminals or worn insulation Incorrect fuse or circuit breaker in power line Install correct fuse or circuit breaker at power...

Page 28: ...d to air compressor Turn fan on first and allow it to reach full speed then turn on Cooling Diminished air flow Run only fan for a short time then turn on Cooling switch Clogged air filter Clean out a...

Page 29: ...27 27 PARTS DIAGRAM...

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Page 39: ...111 Water Pump 1 15 PP 2129 Filter Housing 2 16 PP 2109 Fan Blade Assembly 1 17 PP 2126 Fan Guard Rear 1 18 PP 2108 3 Speed Motor 1 19 CFF 7004 Brake Trunnion 2 20 PP 2127 Steering Handle Clip 1 21 CF...

Page 40: ...F 6031 Drum Top Support 1 47 CFF 6029 Motor Brace 2 48 CFF 6030 V2 Motor Mtg Plate 1 49 CFF 6032 Drum Ring Front 4 50 CFF 6028 Drum Ring 4 51 CFF 5009 Steering Linkage 1 52 CFF 5010 LH Steering Knuckl...

Page 41: ...68 8mm X 25NPT Elbow Swivel 1 91 PP 2163 6mm X 25NPT Straight Push Connect 1 92 PP 2164 8mm X 25NPT Straight Push Connect 3 93 PP 0029 1 50 Din Rail 1 94 BSM 0197 M5 Star Washer 2 95 BS 0109 10 X 25 S...

Page 42: ...3 Green Rocker Switch 1 115 PP 2124 Blue Rocker Switch 1 116 PP 2155 3 Position Rocker Switch 1 119 PP 2125 Cord Wrap Knob 2 120 BS 0036 1 4 20 X 50 HHCS 2 121 PP 2121 GFCI Receptacle 1 122 PP 2122 Re...

Page 43: ...41 41 NOTES...

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