Baileigh Industrial BB-9616M-V2 Operator'S Manual Download Page 1 | Manualshive

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OPERATOR’S MANUAL

MAGNETIC BOX AND PAN BRAKE

MODEL: BB-9616M-V2

© 2023, Baileigh Industrial

REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL IS
PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.

Edition 1 03/2023

Baileigh Industrial

P.O. Box 531

Manitowoc, WI 54221-0531

Phone: 920.684.4990

Fax: 920.684.3944

[email protected]

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Summary of Contents for BB-9616M-V2

Page 1: ...RIAL IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accident ne...

Page 2: ...D LIFTING 12 INSTALLATION 13 Anchoring the Machine 13 OVERALL DIMENSIONS 14 ASSEMBLY AND SET UP 15 ELECTRICAL 17 OPERATION 19 Magnetism Notes 22 BENDING ALLOWANCE 23 UNDERSTANDING SPRINGBACK 23 MATERI...

Page 3: ...ce to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for war...

Page 4: ...her remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buy...

Page 5: ...Description of the functional parts of the machine Capacity charts Setup and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remo...

Page 6: ...zardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a h...

Page 7: ...se serious personal injury NEVER place any part of your body in the bending mechanism of the machine ELECTRICAL AND MAGNETIC FIELDS Electric current and magnetic fields EMF These magnetic fields can h...

Page 8: ...making any modifications or alterations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others and may do substantial damage to...

Page 9: ...machine when you are tired 14 Check for damaged parts Before using any tool or machine carefully check any part that appears damaged Check for alignment and binding of moving parts that may affect pro...

Page 10: ...Maximum capacity listed is obtained with the bending leaf extension removed TECHNICAL SUPPORT Our technical support department can be reached at 920 684 4990 and asking for the support desk for purcha...

Page 11: ...ge painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for prot...

Page 12: ...10 10 4 1 2 3 3...

Page 13: ...s 4 4 Back Stop Bars 4 5a Narrow Clamp Bar 1250mm length 1 5b Notched Clamp Bar 1250mm length 1 5c Wide Clamp Bar Full Length 2500mm 1 5d Segmented Clamp Bars 25mm 37 5mm 52 5mm 70mm 140mm 280mm 1 6 L...

Page 14: ...o the floor Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place Follow these guidelines when lifting crane or hoist Always lift and ca...

Page 15: ...depends on the precise placement of it to the mounting surface FLOOR This tool distributes a large amount of weight over a small area Make certain that the floor is capable of supporting the weight o...

Page 16: ...14 14 OVERALL DIMENSIONS...

Page 17: ...ht position with a suitable lifting device Tool Tray and Back Gauge Supports 1 Using 3 M8x12 socket cap screws attach the tool tray to the back of the brake 2 Lay the rubber mat into the tray 3 Attach...

Page 18: ...a marker to mark the top surface of the extension bar 2 Remove and retain the mounting bolts A and remove the extension bar and store with the clamping bars 3 When installing the extension bar verify...

Page 19: ...should be protected with a time delay fuse or circuit breaker with an amperage rating slightly higher than the full load current of machine A separate electrical circuit should be used for your machin...

Page 20: ...ately Power cord connection 1 Verify that power is turned OFF on the control panel and the power source 2 Unwrap the power cord and route the cord away from the machine toward the power supply a Route...

Page 21: ...ine for the material thickness you will be bending Raise the bending leaf 90 as shown in fig 7 Rotate the knobs on each end of the clamping bar which adjusts the setback distance gap Set this gap at s...

Page 22: ...dles This will activate the micro switch which tells the electro magnet to apply full clamping force Continue pulling up on the handles until the desired bend angle is made 9 The left handle has a lea...

Page 23: ...he clamping bar and or the material to break the magnetic hold and move during the bend This will vary depending upon material and material thickness Experiment and take notes of which material allow...

Page 24: ...tic field will dissipate and weaken If the magnetic brake is used daily this relatively weak magnetic field will remain constant Also striking metal bars with a hammer can create a temporary weak magn...

Page 25: ...ession and stretch After the bending leaf is removed from the metal and the load is released the piece part relaxes forcing the bent portion of the metal to return slightly to its original shape The k...

Page 26: ...y secured bend the material as far as the bending leaf will allow Normal bending procedure 2 Now remove the clamping bar bring up the bending leaf and continue the fold as in fig 12 No clamping is req...

Page 27: ...ctromagnet and rotate the piece part down to the horizontal position 4 Continue the above procedure until you are satisfied with the result Making a Box with Clamping Bars 1 Using a long clamp bar ini...

Page 28: ...lifts automatically for easy insertion and removal of the piece part 1 Fold two opposite sides and the corner tabs with the slotted clamp bar The slots will NOT affect these bends 2 Select two slots...

Page 29: ...d components and sliding devices Apply rust inhibitive lubricant to all non painted surfaces Note Proper maintenance can increase the life expectancy of your machine WARNING Make sure the electrical d...

Page 30: ...can be checked periodically with a precision straight edge Checking the Gap 1 Raise the bending leaf up to a 90 position as shown in fig 20 2 Secure with the locking collar fig 21 on the leaf angle in...

Page 31: ...29 29 PARTS DIAGRAM...

Page 32: ...4041 Hex Socket Head Cap Screw M8x20 5 16 BA1 131 Workbench 1 17 BA1 132 Clamp Bar 1 18 TS 2245102 Hex Socket Button Head Screw M5x10 8 19 BA1 133 Cover Adjust Plate 2 20 BA1 134 Cover Adjust Screw 2...

Page 33: ...Cross Recessed Countersunk Screw M8x20 12 49 GB T119 2 Straight Pin 12x100 6 50 TS 1504041 Hexagon Socket Head Cap Screw M8x20 12 51 BA1 222 Fixed Set 6 52 BA1 223 Hinge Body 6 53 BA1 224 Tee 6 54 BA1...

Page 34: ...32 32 ELECTRICAL SCHEMATIC...

Page 35: ...Switch 1 7 BA1 170 KSD301 Temp Switch 1 8 BA1 171 RPF2BP7 Relay 1 9 BA1 172 2 2R 5W R1 Resistor 1 10 BA1 173 220R 10W R2 Resistor 1 11 BA1 174 6 8R 20W R3 Resistor 1 12 BA1 175 15UF 450V C1 Capacitor...

Page 36: ...rcuit breakers Have qualified electrician check circuit Return bending leaf to lower position and press start button Adjust bending leaf micro switch to be pressed in when leaf is in the released posi...

Page 37: ...d adjusting The actuator can be adjusted by loosening the screw that secures it making the adjustment followed by re tightening the screw If the micro switch does not click on and off after you have m...

Page 38: ...36 36 NOTES...

Page 39: ...37 37 NOTES...

Page 40: ...38 38 BAILEIGH INDUSTRIAL 1625 DUFEK DRIVE MANITOWOC WI 54220 PHONE 920 684 4990 FAX 920 684 3944 www baileigh com...

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