Baileigh Industrial B8075 Operator'S Manual Download Page 51 | Manualshive

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Summary of Contents for B8075

Page 1: ...OPERATOR S MANUAL ROTARY DRAW BENDER MODEL RDB 125 B8075...

Page 2: ...N 17 Material Insertion 20 Material Insertion Limitations 21 Bending More than 180 Degrees 22 UNDERSTANDING SPRINGBACK 22 MATERIAL SELECTION 22 PIPE AND TUBE BENDING DIAGRAMS 24 BENDING GLOSSARY 25 BE...

Page 3: ...ng Back Lever Assembly Parts Diagram 39 Ratchet Wheel Assembly Parts Diagram 40 Swing Arm Assembly Parts Diagram 41 Spring Latch Assembly Parts Diagram 42 Cylinder Assembly Parts Diagram 43 Parts List...

Page 4: ...rect installation guidelines Description of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After...

Page 5: ...A signal word DANGER WARNING or CAUTION is used with the safety alert symbol DANGER identifies a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DAN...

Page 6: ...working on or around machinery PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing Wear suitable hearing protective devices such as ear muffs or earplugs to...

Page 7: ...ial and the swing area in which the material will travel The material will swing with significant force This swing area will create pinch points and the force of the material movement may cause seriou...

Page 8: ...tools Before operating the machine make sure any adjusting tools have been removed 4 Keep work area clean Cluttered areas invite injuries 5 Overloading machine By overloading the machine you may cause...

Page 9: ...the presence of flammable gases or liquids 15 Keep children away Children must never be allowed in the work area DO NOT let them handle machines tools or extension cords 16 Store idle equipment When...

Page 10: ...175mm Chromolly Round Tube Wall 2 125 50 8mm 3 175mm Mild Steel Solid Rod 1 25 31 75mm Mild Steel Square Tube Wall 2 125 50 8mm 3 175mm Power Supply 240VAC 10A 1ph 50Hz Sound level 70db Shipping Weigh...

Page 11: ...damage painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for...

Page 12: ...are taking the weight of the machine and no rocking is taking place INSTALLATION IMPORTANT Consider the following when looking for a suitable location to place the machine Overall weight of the machin...

Page 13: ...ake into consideration the size of the material to be processed Make sure that you allow enough space for you to operate the machine freely POWER SUPPLY PLACEMENT The power supply should be located cl...

Page 14: ...11 11 GETTING TO KNOW YOUR MACHINE A B C G H I K M J D E F L...

Page 15: ...M Anti springback Lever Disengages the lock pin from the locking teeth GENERAL DESIGN DESCRIPTION You have made a practical choice in purchasing the RDB 125 Hydraulic Bending Machine It has been caref...

Page 16: ...will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an...

Page 17: ...service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Repair or replace damaged or worn cord immediately Extension Co...

Page 18: ...sengaged 6 Activate forward foot pedal and the drive lever will engage the first tooth of the ratchet wheel Hold the forward foot pedal and the cylinder will fully extend This will rotate the bending...

Page 19: ...o the right or clockwise this will free the ratchet wheel completely Grab the ratchet wheel and rotate counter clockwise until it stops completely this is the home or 0 position The degree pointer sho...

Page 20: ...ded to avoid confusion between pipe and tube see table 2 IMPORTANT Damaged or worn tooling should be replaced before attempting to bend material This will ensure that bends are correct and provide a l...

Page 21: ...all the holes 6 The counter die should be positioned approximately 1 8 3mm away from the die This is accomplished by a combination of the slide plate position and changing between the two provided qu...

Page 22: ...ounterdie Position Too far away from die Touching die Correct Counter Die Position Approximately 1 8 3mm away IMPORTANT Be sure the long end of the counter die points away from the hook arm or to the...

Page 23: ...rting material to start Lubricating counter die bending Important Liberally apply lubricant along the counterdie and the 1 2 of the material that contacts the counter die A with a WD 40 style lubrican...

Page 24: ...ken when bending material with an existing bend There must be enough straight material to complete the bend If there is not enough material the bent part of the material will crash into the counter di...

Page 25: ...ype and wall thickness so it will never be consistent from size to size The best way to determine a materials springback is to do sample bends to 90 degrees until a perfect 90 is obtained At that poin...

Page 26: ...non symmetrical bends continuous one direction bending is best Another way to layout material is to draw them in a 2D computer software program like Auto Cad There are many free programs on the inter...

Page 27: ...e D Tube outside diameter t Tube wall thickness a First bend arc angle H Height of offset b Second bend arc angle L Length of offset A First tangent R1 First radius B Straight between bends R2 Second...

Page 28: ...required by the bending machine to form the bend Neutral Axis That portion of the pipe or tube that is neither in compression or tension O D Outside diameter in inches of the tube or pipe Out of Plane...

Page 29: ...ly for polished aluminum Steel rollers would be used for non polished materials Some aluminum will crack as it is being bent 6061 T6 is very hard and may need to be annealed or ordered in the T 0 cond...

Page 30: ...Note tighten clamps without material in the die The clamps are lift and turn so you can position them anywhere This allows the handles to clear the counter die mount during bending 4 Insert the materi...

Page 31: ...material to be bent and repeat these steps Large Size Square When bending larger than 1 5 38 1mm thinner wall square tubing the counter die position seems to work better between 1 2 and 1 12 7 25 4mm...

Page 32: ...op with AW 46 hydraulic fluid Hydraulic fluid and the filter should be changed when the filter gauge reads Change Filter Check periodically for leaks If a leak is detected consult your service enginee...

Page 33: ...30 30 RDB 125 ELECTRICAL SCHEMATIC...

Page 34: ...091 0 126 1 2 0 840 0 700 0 080 0 109 0 147 0 188 0 294 3 4 1 050 0 700 0 080 0 113 0 154 0 219 0 308 1 1 315 0 700 0 110 0 133 0 179 0 250 0 358 1 1 4 1 660 0 700 0 110 0 140 0 191 0 250 0 382 1 1 2...

Page 35: ...0 6631 68 1 1866 9 0 1571 39 0 6806 69 1 2041 10 0 1745 40 0 6980 70 1 2215 11 0 1920 41 0 7155 71 1 2390 12 0 2094 42 0 7329 72 1 2564 13 0 2269 43 0 7504 73 1 2739 14 0 2443 44 0 7678 74 1 2913 15 0...

Page 36: ...D HOLE 2 SILVER HOLE 3 3 5 GOLD HOLE 2 SILVER HOLE 3 GOLD HOLE 3 3 75 SILVER HOLE 3 GOLD HOLE 3 SILVER HOLE 4 4 SILVER HOLE 3 GOLD HOLE 3 SILVER HOLE 4 4 5 GOLD HOLE 3 SILVER HOLE 4 GOLD HOLE 4 5 SILV...

Page 37: ...34 34 Diagram 1...

Page 38: ...35 35 Diagram2...

Page 39: ...36 36 PARTS DIAGRAM Power Unit Assembly Parts Diagram...

Page 40: ...37 37 Stand Assembly Parts Diagram...

Page 41: ...38 38 Main Frame Assembly Parts Diagram...

Page 42: ...39 39 Spring Back Lever Assembly Parts Diagram...

Page 43: ...40 40 Ratchet Wheel Assembly Parts Diagram...

Page 44: ...41 41 Swing Arm Assembly Parts Diagram...

Page 45: ...42 42 Spring Latch Assembly Parts Diagram...

Page 46: ...43 43 Cylinder Assembly Parts Diagram...

Page 47: ...x Flange 4 14 M16 x 2 0 x 50 Hex Flange 5 15 Imperial 3 8 x 2 Slotted Spring Pin 4 16 M16 x 2 0 x 45 SHCS 5 17 PP 0295 Flanged Sleeve Bearing 1 18 M150 7A014 Top Bushing 1 19 25 28 GREASE ZERK Straigh...

Page 48: ...50 ME M125 6A009 Spring Stop 2 51 ME M125 7A006 3 4 Clamp Collar Threaded 2 52 PP 0970 M125 Latching Spring 2 53 Imperial M8 x 1 25 x 100 SHCS 2 54 Imperial 1 4 28 x 9 16 SHCS 2 55 Imperial 8mm Flat W...

Page 49: ...76 PP 0969 6 C6LO S 90Deg Adapter 2 77 PP 0853 6 8C5OLO S 90Deg Cylinder Fitting 2 78 PP 1294 WEG European Switch 1 79 M5 x 0 8 x 12 SHCS 2 80 M8 x 1 25 x 30 SHCS 4 81 Imperial 3 8 16 x 2 25 HHCS 2 8...

Page 50: ...47 47 NOTES...

Page 51: ...48 48 NOTES...

Page 52: ...49 49...

Page 53: ...the off position before re connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well ma...

Page 54: ...of the formers 8 Understand the machines controls Make sure you understand the use and operation of all controls 9 Overloading Pipe Tube Bender Do not over load the machine by using material which exc...

Page 55: ...and material Do not exceed maximum capacity Wear safety boots MEDIUM OR PUNCTURING MEDIUM ELECTRICAL C E CRUSHING Assessment H STRIKING B PLANT SAFETY PROGRAM No Hazard Identification Item Hazard Wear...

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