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DEALER MANUAL

 

MM G510.1000

CONTENT

1 Introduction  

 

2

1.1   Advantages  

2

1.2   Scope of Application 

  2

1.3   Product Naming Protocol  

2

1.4   Drive Unit Appearance  

3

1.5   Drive Unit Structure and Dimensions  

4

1.6   Main Technical Parameters  

5

2 Installation 

  6

2.1   List of Tools to be used 

  6

2.2   Welding Frame Adapter 

  7

2.3   Mounting Drive Unit 

  7

2.4   Cable Connection 

  9

2.5   Mounting Drive Unit Cover 

  9

2.6   Chain Wheel Parts Installation 

  10

2.7   Crank Installation 

  10

2.8   External Speed Sensor Installation SR SD02.01 

  11

3 Cabling  

14

3.1   Connection of the Battery Cable to the Drive Unit 

  14

3.2   Connection of the Speed Sensor to the Drive Unit 

  14

3.3   Connection of the EB-BUS to the Drive Unit 

  15

3.4   Connection of the Headlight Cable to the Drive Unit    15

3.5   Connection of the Headlight to the Drive Unit 

  16

4 List of Materials  

17

4.1   Drive Unit - MM G510.1000 

  17

4.2   Cables 

  18

5 Service and Warranty Policy  

19

Notes 

  20

CONTENT

MM G510.1000

Summary of Contents for MM G510.1000 12 027

Page 1: ...unting Drive Unit Cover 9 2 6 Chain Wheel Parts Installation 10 2 7 Crank Installation 10 2 8 External Speed Sensor Installation SR SD02 01 11 3 Cabling 14 3 1 Connection of the Battery Cable to the D...

Page 2: ...Ambient temperature 20 to 55 C Relative humidity 15 95 RH The function of the product is impaired by the presence of any major caustic gas any medium that affects the product s electrical insulation...

Page 3: ...3 INTRODUCTION DEALER MANUAL MM G510 1000 1 4 Drive Unit Appearance...

Page 4: ...4 DEALER MANUAL MM G510 1000 1 5 Drive Unit Structure and Dimensions...

Page 5: ...48 48 Rated power W 500 750 1000 Rated efficiency 82 82 82 Rated rotating speed rpm 150 10 150 10 150 10 Maximum torque Nm 100 140 160 Chain wheel 44T 40T 44T 40T 44T 40T Noise dB 55 55 55 Water proof...

Page 6: ...ew onto the frame adapter and the drive unit Internal hexagonal wrench To fasten nuts onto the frame adapter and the drive unit Socket spanner To install chain cover Cross screwdriver To fix and remov...

Page 7: ...allowable to there is paint on the six mounting surfaces and in the six mounting holes and M4 threaded hole of the frame adapter The three M4 screw holes in the frame adapter shall not be deformed wh...

Page 8: ...1 Align the three mounting holes of the drive unit with the mounting holes in the bike frame From the right of the bike frame insert the three dedicated M8 screw stem into the three mounting holes in...

Page 9: ...us which is made up of a positive battery cable a negative battery cable and battery communication cables optional is connected to the battery cables at the drive unit After cables connection place th...

Page 10: ...chain wheel use dedicated tool to fasten anticlockwise the spline nut onto the drive unit tighten torque is 35N m 2 7 Crank Installation Fasten the right crank onto the bottom bracket on the right wi...

Page 11: ...the gap between the speed sensor and the magnetic unit is between 5 and 25mm A Dust cap 2301030000003 B mounting bolt M5 12 C external speed sensor D sensor bracket chain stay boss If the gap is withi...

Page 12: ...ve When installing the magnet unit make sure its center is aligned with the center of the speed sensor s induction zone A external speed sensor B magnet unit PS01010702 2308040000001 C spoke Arrange t...

Page 13: ...13 Installation DEALER MANUAL MM G510 1000 D Mounting nut of the magnet PS01010701 2327000000003 Tighten up the mounting nut with a straight slot screwdriver Tightening torque 1 5 2Nm...

Page 14: ...ve cable at the battery c female connector for the negative cable at the drive unit The power bus which is made up of a positive battery cable a negative battery cable and battery communication cables...

Page 15: ...ctor at the drive unit for connection to the EB BUS Link the EB BUS cable to the EB BUS connector at the drive unit 3 4 Connection of the Headlight Cable to the Drive Unit F female connector at the he...

Page 16: ...MM G510 1000 3 5 Connection of the Headlight to the Drive Unit G female connector at the headlight cable g male connector for the headlight at the drive unit Link the headlight cable to the connector...

Page 17: ...8 bolt 1401280000003 3 M8 M8 spacer 1401060000196 3 M8 4 1 2 Motor Cover Accessories Name Material No Quantity Specification Motor cover 1333000000008 1 cross pan head screw M4 8 1401020000167 3 4 1 3...

Page 18: ...les Name Material No Quantity Specification Integrated cables 1 according to order Speed sensor components 1 according to order Battery cable 1 according to order Headlight cable 1 according to order...

Page 19: ...al or manufacture but by incorrect use by the purchaser Damage failure and or loss to the exterior of the product that dooes not affect its function Damage failure and or loss caused by repair or inst...

Page 20: ...20 DEALER MANUAL MM G510 1000 NOTES NOTES...

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