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For technical questions, please call 1-888-866-5797.

Item 61876 

        

SAFET

y

Op

ERA

TION

MAINTENANCE

SETU

p

27. Keep clear of Wire Rope, Hook, and load while 

winching.  Do not step over Wire Rope.   

Do not push sideways against Wire Rope 

under tension; Wire Rope might break 

under this load and recoil back, striking the 

person pushing against it or a bystander.

28. If Wire Rope begins to get entangled, stop Winch 

immediately and release Wire Rope using switch.

29. Only winch with the winching vehicle′s 

transmission in neutral.  Winching with a vehicle′s 

transmission in gear or park may damage 

the transmission.  A vehicle′s transmission is 

not designed to handle that type of load.

30. Broken strands of Wire Rope will be sharp.  

Wear heavy-duty work gloves when handling 

the Wire Rope.  Do not slide Wire Rope 

through hands, even with gloves on.

31. Do not operate the Winch at extreme angles.  

Do not exceed the angles shown in Figure A.

45°

45°

15°

15°

Winch

Vertical

Horizontal

Figure A:  Maximum Winching Angles

32. If the object to be pulled must be pulled at an 

angle in relation to the Winch, use a pulley 

(sold separately) and an anchor point directly 

in front of the Winch, as shown in Figure B, 

to keep the Wire Rope pull straight.

Load

pulley

Anchor point

Winch

Figure B:  pulley Anchoring

33. Winch motor will be hot during 

and after use.  Keep clear.

34. Do not power the hook all the way into the Winch.

35. People with pacemakers should consult their 

physician(s) before use.  Electromagnetic fields in 

close proximity to heart pacemaker could cause 

pacemaker interference or pacemaker failure.

Service Specific Safety Information

1.  Wear ANSI-approved safety goggles and 

heavy-duty leather work gloves during service.

2.  Disconnect power to Winch and allow it 

to cool completely before service.

3.  Use supplied power cables and wire rope 

or replacement cables listed in manual 

only.  Do not use thinner/longer cables 

or link multiple cables together.

4.  Have the Winch serviced by a qualified repair person 

using only identical replacement parts.  This will 

ensure that the safety of the Winch is maintained.

5.  Maintain labels and nameplates on the Winch.  

These carry important safety information.  

If unreadable or missing, contact 

Harbor Freight Tools for a replacement.

6.  WARNING: Handling the cord on this product 

will expose you to lead, a chemical known 

to the State of California to cause cancer, 

and birth defects or other reproductive harm. 

Wash hands after handling.  (California 

Health & Safety Code § 25249.5, 

et seq.

)

 SAVE THESE INSTRUCTIONS.

Summary of Contents for 61876

Page 1: ......

Page 2: ...oderate injury Addresses practices not related to personal injury Symbol property or Statement Wear heavy duty cut and abrasion resistant leather gloves Wear ANSI approved safety glasses Cut or sever...

Page 3: ...ydrogen gas can accumulate and then explode when ignited by a spark from the battery connection 8 Only connect to a clean corrosion free battery 9 Do not lean over or come in contact with battery whil...

Page 4: ...k about to form At this point the Winch should be stopped and the wire rope should be straightened out to prevent kinking b This wire rope is kinked It is too late to reverse the damage At this point...

Page 5: ...as shown in Figure B to keep the Wire Rope pull straight Load pulley Anchor point Winch Figure B pulley Anchoring 33 Winch motor will be hot during and after use Keep clear 34 Do not power the hook a...

Page 6: ...oles 3 Bolt Adapter Plate to Winch Frame Assembly using holes provided to lock components together 4 Place teardrop shaped hole in Adapter Plate over hitch ball WARNING At the start of winching when u...

Page 7: ...the Positive Red terminal of the battery 4 Insert the male Remote Control Cable Plug at the end of the Remote Control Cable 43 into the female socket on the right side of the Winch body The plug fits...

Page 8: ...ing all text under subheadings therein before set up or use of this product The instructions that follow are basic guidelines only and cannot cover all situations encountered during use The operator a...

Page 9: ...66 5797 Item 61876 SAFETy OpERATION MAINTENANCE SETUp Components and Controls Wire Rope and Hook Handle Hand Crank Clutch Knob Adapter plate Remote Control Battery Cable Battery Clamps Battery Cable p...

Page 10: ...ap the Wire Rope around the object and hook onto the Wire Rope itself This can damage the object being pulled and kink or fray the Wire Rope 8 Attachment point must be centered in loop of Hook and the...

Page 11: ...onal injury 16 Do not operate the Winch at extreme angles Do not exceed the angles shown in Figure A 45 45 15 15 Winch Vertical Horizontal Figure A Maximum Winching Angles 17 If the object to be pulle...

Page 12: ...eparate the Left and Right Shells 41 32a to grease the Gears Use any good quality waterproof gear grease 5 If the Winch becomes wet during use remove the Clutch Knob separate the Left and Right Shells...

Page 13: ...amage or wear 1 Connect Switch properly 2 Tighten nuts on all cable connections 3 Fully charge battery 4 Replace Switch 5 Check for voltage at armature port with Switch pressed If voltage is present r...

Page 14: ...ft Lock 1 51 12 Ring Shield 1 52 M5X8 Screw 4 53 D5 Washer 4 54 D10 Washer 1 55 Large Gear Assembly 1 1 56 Shaft Assembly 1 57 D12 Washer 1 58 M5x10 Screw 2 59 Washer 4 parts List and Diagram pLEASE R...

Page 15: ...Page 15 For technical questions please call 1 888 866 5797 Item 61876 SAFETy OpERATION MAINTENANCE SETUp Assembly Diagram...

Page 16: ...the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPL...

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