background image

Page 10

For technical questions, please call 1-888-866-5797.

Item 61876 

        

SAFET

y

Op
ERA
TION

MAINTENANCE

SETU

p

Basic Operation

1.  Examine the Wire Rope.  Do not use the Winch 

if the Wire Rope is frayed, kinked or damaged.

2.  Fully charge the vehicle’s battery.

3.  Check the Winch’s electrical connections. 

All connections must be tight and clean.

4.  Put the vehicle’s transmission in Neutral.

5.  If the vehicle where the Winch is mounted 

is not supposed to be moved, engage the 

emergency brake and block the wheels 

using wheel chocks (sold separately).

6.  To pull out the Wire Rope, disengage the clutch 

by loosening two Lock Nuts and turning the Clutch 

Knob (19) counterclockwise to loosen it.  Slide the 

loop of a hook strap (not included) over the Hook, 

then pull on the hook strap to pull out the Wire Rope.

WARNING!  Leave at least five turns 

of the Wire Rope on the drum.  

7.  Hook onto the object using a pulling point, 

tow strap, tree strap, or chain.  See Figure D.

Figure D:  Using a Strap Anchor point

Do not wrap the Wire Rope around 

the object and hook onto the 

Wire Rope itself.

  

This can damage the object being 

pulled, and kink or fray the Wire Rope.

8.  Attachment point must be centered in loop of 

Hook and the Hook’s safety clasp must be fully 

closed.  See left side diagram of Figure E.

9.  Do not apply the load to the point of the 

Hook.  See right side diagram of Figure E.

Figure E:  Correct and Incorrect Hook Attachment

10. 

Do not use a Recovery Strap while 

winching.

  They are designed to stretch 

and can suddenly whip back towards the 

operator during a winching operation.

11.  Place a heavy blanket or carpet (not included) 

over the Wire Rope span 6 feet from hook to help 

absorb the force released if the Wire Rope breaks.

12. Re-engage the clutch by turning the 

Clutch Knob (19) clockwise until hand 

tight.  Do not force it or overtighten.

WARNING!

  Do not allow anyone to stand near the 

Wire Rope, or in line with the Wire Rope behind 

the Winch while it is under power.  If the Wire Rope 

should slip or break, it can suddenly whip back 

towards the Winch, causing a hazard for anyone 

in the area.  Stand well to the side while winching.

13. Operate the Remote Control briefly 

to ensure it is working properly.

Summary of Contents for 61876

Page 1: ......

Page 2: ...oderate injury Addresses practices not related to personal injury Symbol property or Statement Wear heavy duty cut and abrasion resistant leather gloves Wear ANSI approved safety glasses Cut or sever...

Page 3: ...ydrogen gas can accumulate and then explode when ignited by a spark from the battery connection 8 Only connect to a clean corrosion free battery 9 Do not lean over or come in contact with battery whil...

Page 4: ...k about to form At this point the Winch should be stopped and the wire rope should be straightened out to prevent kinking b This wire rope is kinked It is too late to reverse the damage At this point...

Page 5: ...as shown in Figure B to keep the Wire Rope pull straight Load pulley Anchor point Winch Figure B pulley Anchoring 33 Winch motor will be hot during and after use Keep clear 34 Do not power the hook a...

Page 6: ...oles 3 Bolt Adapter Plate to Winch Frame Assembly using holes provided to lock components together 4 Place teardrop shaped hole in Adapter Plate over hitch ball WARNING At the start of winching when u...

Page 7: ...the Positive Red terminal of the battery 4 Insert the male Remote Control Cable Plug at the end of the Remote Control Cable 43 into the female socket on the right side of the Winch body The plug fits...

Page 8: ...ing all text under subheadings therein before set up or use of this product The instructions that follow are basic guidelines only and cannot cover all situations encountered during use The operator a...

Page 9: ...66 5797 Item 61876 SAFETy OpERATION MAINTENANCE SETUp Components and Controls Wire Rope and Hook Handle Hand Crank Clutch Knob Adapter plate Remote Control Battery Cable Battery Clamps Battery Cable p...

Page 10: ...ap the Wire Rope around the object and hook onto the Wire Rope itself This can damage the object being pulled and kink or fray the Wire Rope 8 Attachment point must be centered in loop of Hook and the...

Page 11: ...onal injury 16 Do not operate the Winch at extreme angles Do not exceed the angles shown in Figure A 45 45 15 15 Winch Vertical Horizontal Figure A Maximum Winching Angles 17 If the object to be pulle...

Page 12: ...eparate the Left and Right Shells 41 32a to grease the Gears Use any good quality waterproof gear grease 5 If the Winch becomes wet during use remove the Clutch Knob separate the Left and Right Shells...

Page 13: ...amage or wear 1 Connect Switch properly 2 Tighten nuts on all cable connections 3 Fully charge battery 4 Replace Switch 5 Check for voltage at armature port with Switch pressed If voltage is present r...

Page 14: ...ft Lock 1 51 12 Ring Shield 1 52 M5X8 Screw 4 53 D5 Washer 4 54 D10 Washer 1 55 Large Gear Assembly 1 1 56 Shaft Assembly 1 57 D12 Washer 1 58 M5x10 Screw 2 59 Washer 4 parts List and Diagram pLEASE R...

Page 15: ...Page 15 For technical questions please call 1 888 866 5797 Item 61876 SAFETy OpERATION MAINTENANCE SETUp Assembly Diagram...

Page 16: ...the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPL...

Reviews: