Badger Meter ModMAG M2000 User'S Installation And Operation Manual Download Page 55

 

MID_M2000_BA_02_1807 

Summary of Contents for ModMAG M2000

Page 1: ...Badger Meter Europa GmbH ModMAG M2000 INSTALLATION AND OPERATION MANUAL July 2018 MID_M2000_BA_02_1807...

Page 2: ...connections 9 4 1 Auxiliary power 9 4 2 Separate version 10 4 2 1 Signal cable specification 11 4 3 Configuring input output I O 12 4 4 Communication interfaces 13 5 Programming 14 5 1 Quick setup 15...

Page 3: ...stored within it Protection class The device has protection class IP 67 and needs to be protected against dripping water water oils etc Setup operation Adjust only those controls that are covered by t...

Page 4: ...uracy Measuring results are independent of density temperature and pressure Measuring principle In accordance with Faraday s induction principle electric voltage is induced in a conductor moving throu...

Page 5: ...20 to 60 C Detector Fluid temp PTFE PFA 40 to 150 C Hard rubber 0 to 80 C Soft rubber 0 to 80 C 3 1 2 Protection class In order to fulfill requirements in respect of the protection class please follow...

Page 6: ...s for detectors with PTFE liner remove protective cap on the flange or on the threaded pipes of milk pipe screws as per DIN 11851 not until shortly before installation 3 2 1 Meter orientation Meters c...

Page 7: ...r PTFE liners Verify that the pipeline is always filled on the measuring point if not a correct or accurate measurement is not possible Do not install the detector on the highest point of a pipeline s...

Page 8: ...using the shown nomogram only applicable to liquids with similar viscosity like water Note In cases where flow velocities are very low you can increment them by reducing the size on the measuring poi...

Page 9: ...rement detector and fluid need to be on the same electric potential If flange or intermediate flange versions with additional grounding electrode are used grounding is provided by the connected pipeli...

Page 10: ...hen grounding rings are used please make sure that the material is resistant to corrosion If aggressive fluids are measured use grounding electrodes 3 2 8 Pipelines with cathodic protection As for pip...

Page 11: ...ble inlets only use flexible electric cables Use separate cable inlets for auxiliary power signal and input output cables 4 1 Auxiliary power Warning Do not connect meter under impressed mains voltage...

Page 12: ...h cable inlet 3 Connection as shown in the picture 4 Close device and connection cover again firmly Terminal box Terminal M2000 Description Wire color Standard Stainless steel 11 5 C1 Coil 1 Green 12...

Page 13: ...e length between detector and amplifier into account keep distance as low as possible Distance With electrode idle Loop resistance 0 75 m 3 x 2 x 0 25 mm 160 km 75 150 m 3 x 2 x 0 50 mm 80 km PVC cabl...

Page 14: ...n collector max 10 kHz Passive max 30 VDC 100 mA Active 24 VDC 50 mA Jumper JP2 placed 3 and 4 3 Open collector passive max 30 VDC 100 mA max 10 kHz or Solid State Relais max 48 VAC 500 mA max 1 kHz 1...

Page 15: ...ce board is plugged in to the 11 pin connector at the lower right of the main board The internal communication between main board and interface board are done via the Port B Please consider that for M...

Page 16: ...upward and downward with the buttons The menu manager or selection from a list is marked with the cursor and acknowledged by pressing the button E To enter a parameter the first number is marked with...

Page 17: ...nt output In terms of flow velocity the meter s limit are from 0 1 to 12 m sec Moreover the values for Low Flow Cut off and limits monitoring depend on Full Scale Flow The full scale flow is valid for...

Page 18: ...off defines the threshold at which flow measurement will be forced to zero The cutoff value can be from 0 to 9 9 of the full scale flow Increasing the threshold will help prevent false reading during...

Page 19: ...value has an influence on the meter accuracy Empty Pipe Detection Fluid monitoring shows if measuring pipe has only partly been filled with liquid Monitoring can be switched on or off Note On request...

Page 20: ...s for accuracy error as a result of the installed detector If accuracy adjustment of the meter is required please refer to the scale factor Note Changes of the detector offset have an impact on meter...

Page 21: ...otalizer Unit This parameter establishes the units of measure for the totalizers Unit Unit L Liters UKG Imperial Gallons HL HectoLiter MIG Mega Imp Gal M Cubic Meters Lb Pounds CFt Cubic Feet Oz Fluid...

Page 22: ...l help prevent false reading during no flow conditions possible caused by vibrations or liquid fluctuations Flow Direction Flow direction lets you set the meter to measure forward flow only uni direct...

Page 23: ...nalog output during alarm conditions Three options exist for this parameter OFF LOW and HIGH OFF Analog signal is based on flow rate and always within the configured range LOW During alarm conditions...

Page 24: ...C via output 2 By using the internal source set the function of digital output 2 to 24 VDC Supply Jumper JP2 must be placed Reset Totalizer Totalizer T2 will be resetted only if the programmed flow di...

Page 25: ...ircuit board see chapter 4 3 Configuring inputs and outputs Caution If analog output and digital output 1 and 2 only as open collector are used at the same time we recommend the use of a galvanic isol...

Page 26: ...recommend using the digital outputs only as solid state relais and not as open collector because terminal COM 9 of digital output 3 and COM 12 of digital output 4 are electrically connected to termina...

Page 27: ...mpty Flow direction provides indication on current flow direction Preset output provides indication when preset batch amount has been realized Error alarm provides indication when meter has error cond...

Page 28: ...01 to 99999 99 totalizer units in steps of 0 01 volume units Preset amount is counted down from the configured value to 0 and a digital output shows that the preset amount has been reached Note You c...

Page 29: ...STS simulation will be displayed in the measuring mode 5 2 4 Clear totals T1 The unidirectional totalizer T1 is reset within the menu manager T2 The unidirectional totalizer T2 is reset within the men...

Page 30: ...igured Primo 3 x is the emulation of the former Primo amplifier interface Flow Diagnostic is a service tool that allows Badger Meter to acquire data from the device about the flow velocity measurement...

Page 31: ...f packets processed by meter Broadcast Pkts Number of broadcast packets Address 0 processed by meter CRC Errors Number of received packets with CRC error packet is discarded Pkts Rcvd Number of packet...

Page 32: ...logged events can be extracted from the meter using the supplied flow meter tool software which connects the laptop to the meter via the supplied RS232 cable The Data Logging feature records three typ...

Page 33: ...oken Restore from Token Restoring data from the memory token to the device Encoder protocol Disabled V1 V2 Absolute Digital Encoder ADE Remote meter reading technology using ASCII communications proto...

Page 34: ...l turn the backlight on Note A longer operation with the option always on can have a negative effect on LCD s life Analog Calibrate The analog output has already been set at the factory An additional...

Page 35: ...pe diameter change of flow per time unit If the realized fluid acceleration exceeds the configured maxi mum acceleration fluid flow will be held constant for the time set at the Filter Delay parameter...

Page 36: ...press E Password Security There are three possible access levels each with its own unique password Administrartor PIN Service PIN User PIN The password security consists of a five digit PIN and is se...

Page 37: ...of times an invalid detector condition has been observed Empty Pipe The number of times an empty pipe condition has been observed by the meter Full Scale The number of times the flow has exceeded the...

Page 38: ...witched OFF This time can be reset by the function Reset Totalizer Tpwroff Version info The current software version of the unit Serial number The manufacturing serial number of the installed electron...

Page 39: ...and clearing totalizers prior to changing totalizer units 120 Display Totalizer Conversion Error Totalizer cannot be properly converted for display This error is observed shile trying to change the to...

Page 40: ...ee grounding section in manual Err Tot rollover Number of totalizer digits is exceeded See programming Info Help Totalizer Rollover Err ATOD INT No measuring signal on analog input Contact service Som...

Page 41: ...T2 H 250 V 2A idle 6 2 Replace meter s electronics Warning Disconnect auxiliary power before opening body cover 1 Pull out electrode coil and display plugs Loosen screws S1 S6 and take out circuit boa...

Page 42: ...ity 5 S cm 20 S cm demineralized water Liners Hard soft rubber from DN 25 onward 0 to 80 C PTFE DN 6 600 40 to 150 C Halar ECTFE ab DN 300 40 to 150 C Electrodes Hastelloy C Standard Tantalum Platinum...

Page 43: ...500 450 362 422 406 4 361 9 25 4 x 12 395 350 22 x 12 300 12 500 500 425 485 482 6 431 8 25 4 x 12 445 400 22 x 12 350 14 500 550 450 510 533 4 476 2 28 6 x 12 505 460 22 x 16 400 16 600 600 475 535 5...

Page 44: ...c Nominal pressure PN 10 Protective class IP 65 IP 68 optional Min conductivity 5 S cm 20 S cm demineralized water Liners PTFE 40 to 150 C Electrodes Hastelloy C Standard Tantalum Platinum Gold platin...

Page 45: ...B2 D 10 3 8 145 228 174 74 15 1 2 145 228 174 74 20 3 4 145 228 174 74 25 1 145 228 174 74 40 1 145 238 184 94 50 2 145 243 189 104 65 2 200 256 202 129 80 3 200 261 207 140 100 4 200 269 215 156 Pre...

Page 46: ...7 IP 68 optional Min conductivity 5 S cm 20 S cm demineralized water Liner PTFE 40 to 150 C Electrodes Hastelloy C Standard Tantalum Platinum Gold platinized Platinum Rhodium Body Steel stainless stee...

Page 47: ...ositive Zero Return Fluid monitoring Separate electrode Configuration 3 buttons Interface RS 232 RS845 ModBus RTU HART Profibus DP M Bus Measuring range 0 03 to 12 m s Measuring accuracy 0 2 of m v 1...

Page 48: ...Pulse output 0 2 of m v 1 mm s Analog output Similar to pulse output plus 0 01 mA Reproducibility 0 1 Reference conditions Ambient and fluid temperature 20 C Electr conductivity 300 S cm Warm up perio...

Page 49: ...Technical data Page 47 51 MID_M2000_BA_02_1807 7 6 Size select 0 01 0 1 1 10 100 0 01 0 1 1 10 100 1 000 10 000 L min m s DN 6 DN 100 0 01 0 1 1 10 100 DN 125 DN 1400 1 10 100 1000 10 000 100 000 m h...

Page 50: ...DE Digital Output 1 Pulses Units Pulse Width Full Scale Freq Preset Amount Set Point Min Set Point Max Normally Open Output Type Normally Closed Select Funtion None Frequency Output Forward Pulse Reve...

Page 51: ...ut Error Alarm Clear Totals Totalizer Alarm Communications Port A Settings Interface Modbus RTU DEF Port Address Remote Menu Baud Rate Primo 3 x Data Bits Flow Diagnostic Parity Disable Port Stop bits...

Page 52: ...le gland 382859 7 Buttons kit black 384610 8 Housing screws 384607 9 IP68 kit for remote version 383077 10 Remote mounting kit less cable 384629 11 Remote mounting kit with cable 5 m 384631 10 m 38463...

Page 53: ...Harmlessness declaration Page 51 51 MID_M2000_BA_02_1807 10 Return of goods for repair Harmlessness declaration Please refer to our claims return form harmlessness declaration under www badgermeter d...

Page 54: ...MID_M2000_BA_02_1807...

Page 55: ...MID_M2000_BA_02_1807...

Page 56: ...line Phone 49 7025 9208 0 or 30 Fax 49 7025 9208 15 Badger Meter Europa GmbH Subsidiary of Badger Meter Inc USA N rtinger Strasse 76 72639 Neuffen Germany E mail badger badgermeter de www badgermeter...

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