Badger Meter ModMAG M2000 Installation And Operation Manual Download Page 1

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Badger Meter Europa GmbH

ModMAG M2000

INSTALLATION AND
OPERATION MANUAL

April 2010

MID_M2000_BA_02_1004

Summary of Contents for ModMAG M2000

Page 1: ...Badger Meter Europa GmbH ModMAG M2000 INSTALLATION AND OPERATION MANUAL April 2010 MID_M2000_BA_02_1004...

Page 2: ...ed environment 9 4 Power connections 9 4 1 Auxiliary power 9 4 2 Separate version 10 4 2 1 Signal cable specification 11 4 3 Configuring input output I O 12 5 Programming 13 5 1 Quick Setup 13 5 2 Mai...

Page 3: ...ating authority and the instructions of this manual have to be followed Basically you have to respect the regulations for the opening and repairing of electrical equipment applicable in your country R...

Page 4: ...accuracy Measuring results depend on density temperature and pressure Measuring principle In accordance with Faraday s induction principle electric voltage is induced in a conductor moving through a...

Page 5: ...mp 20 to 60 C Detector Fluid temp PTFE PFA 40 to 150 C Hard rubber 0 to 80 C Soft rubber 0 to 80 C 3 1 2 Protection class In order to fulfill requirements in respect of the protection class please fol...

Page 6: ...s for detectors with PTFE liner remove protective cap on the flange or on the threaded pipes of milk pipe screws as per DIN 11851 not until shortly before installation 3 2 1 Meter orientation Meters c...

Page 7: ...r PTFE liners Verify that the pipeline is always filled on the measuring point if not a correct or accurate measurement is not possible Do not install the detector on the highest point of a pipeline s...

Page 8: ...shown nomogram only applicable to liquids with similar viscosity like water Note In cases where flow velocities are very low you can increment them by reducing the size on the measuring point and hen...

Page 9: ...rement detector and fluid need to be on the same electric potential If flange or intermediate flange versions with additional grounding electrode are used grounding is provided by the connected pipeli...

Page 10: ...r Caution When grounding rings are used please make sure that the material is resistant to corrosion If aggressive fluids are measured use grounding electrodes 3 2 8 Pipelines with cathodic protection...

Page 11: ...M20 cable inlets only use flexible electric cables Use separate cable inlets for auxiliary power signal and input output cables 4 1 Auxiliary power Warning Do not connect meter under impressed mains v...

Page 12: ...cable inlet 3 Connection as shown in the picture 4 Close device and connection cover again firmly Terminal box Terminal M2000 Description Wire color Standard Stainless steel 11 5 C1 Coil 1 Green 12 4...

Page 13: ...detector and amplifier into account keep distance as low as possible Distance With electrode idle Loop resistance 0 75 m 3 x 2 x 0 25 mm 160 km 75 150 m 3 x 2 x 0 50 mm 80 km 150 300 m 3 x 2 x 0 75 m...

Page 14: ...and 2 2 Open collector max 10 kHz Passive max 30 VDC 100 mA Active 24 VDC 50 mA Jumper JP2 placed 3 and 4 3 Open collector passive max 30 VDC 100 mA max 10 kHz or Solid State Relais max 48 VAC 500 mA...

Page 15: ...or press the button in order to edit the value again You get access to the individual menus through three programmable access levels Administrator service and user level Access rights of the individua...

Page 16: ...d on Full Scale Flow The full scale flow is valid for both flow directions Note If the flow rate exceeds the full scale setting an error message indicates that the configured full scale range has been...

Page 17: ...ion Fluid monitoring shows if measuring pipe has only partly been filled with liquid Monitoring can be switched on or off Note On request fluid monitoring can be adjusted to fluid s conductivity or to...

Page 18: ...arameter must be reprogrammed with the original detector factor Detector Offset This parameter is set at the factory This factor compensates for accuracy error as a result of the installed detector If...

Page 19: ...epend on Full Scale Flow The full scale flow is valid for both flow directions Note If the flow rate exceeds the full scale setting an error message indicates that the configured full scale range has...

Page 20: ...izers T1 T2 can be used as totalizers and resettable day counters Bidirectional means the flow is totalized in both directions The totalizer T registers forward flow and the totalizer T totalizes in r...

Page 21: ...message is displayed set current to 22 mA In case that you select bidirectional operation you can signal flow direction via digital outputs Also see full scale setting Digital Input Digital input lets...

Page 22: ...ward pulse for the digital output and define the pulses per totalizer unit via pulse scale Digital outputs 1 and 2 The two outputs can be operated as open collector passively or actively Setting can b...

Page 23: ..._02_1004 Inputs and Outputs Digital Outputs Digital outputs 3 and 4 The two outputs can be operated as open collector and as relay solid state relais SSR You can select operating mode by programming t...

Page 24: ...vides indication when flow rate exceeds thresholds defined by flow set points Empty pipe alarm provides indication when pipe is empty Flow direction provides indication on current flow direction Prese...

Page 25: ...e of an error alarm scale pulse width or full scale need to be adapted Preset Amount Preset amount lets you set the reset value for the associated PS totalizer when the digital input is set to Batch R...

Page 26: ...provides analog and digital output simulation based on a percentage of the full scale flow in cases where no real flow is occurring The range of simulation includes 100 to 100 in steps of 10 of the f...

Page 27: ...ram is used the display cannot only be displayed on the PC but the counter can also be configured The function Modbus RTU allows access via a Modbus address that you can configure from 1 to 247 in the...

Page 28: ...d by meter Broadcast Pkts Number of broadcast packets Address 0 processed by meter CRC Errors Number of received packets with CRC error packet is discarded Pkts Rcvd Number of packets received with an...

Page 29: ...n LCD s life Analog Calibrate Analog calibrate lets you configure the current output Note The analog output was already set at the factory Normally an additional calibration is not necessary In the ev...

Page 30: ...ount of time that the flow will be held constant once the filter is activated change of flow per time unit Acceleration Factor This parameter lets you set the maximum acceleration for a given pipe dia...

Page 31: ...ss E 10 Password Security There are three possible access levels each with its own unique password Administrartor PIN Service PIN User PIN The password security consists of a five digit PIN and is set...

Page 32: ...ition has been observed by the meter Full Scale The number of times the flow has exceeded the full scale setting Totalizer The number of times the totalizers have exceeded limits of the meter Pulse Sy...

Page 33: ...talizer Version info The current software version of the unit Serial number The manufacturing serial number of the installed electronics in the format YYMM Restore Default Restores all non calibrated...

Page 34: ...ed Reduce flow rate or increase the programmed full scale Err ADC range Input signal from detector too high Check the grounding scheme of the meter installation See grounding section in manual Err Tot...

Page 35: ...T2 H 250 V 2A idle 6 2 Replace meter s electronics Warning Disconnect auxiliary power before opening body cover 1 Pull out electrode coil and display plugs Loosen screws S1 S6 and take out circuit boa...

Page 36: ...ity 5 S cm 20 S cm demineralized water Liners Hard soft rubber from DN 25 onward 0 to 80 C PTFE DN 6 600 40 to 150 C Halar ECTFE ab DN 300 40 to 150 C Electrodes Hastelloy C Standard Tantalum Platinum...

Page 37: ...500 450 362 422 406 4 361 9 25 4 x 12 395 350 22 x 12 300 12 500 500 425 485 482 6 431 8 25 4 x 12 445 400 22 x 12 350 14 500 550 450 510 533 4 476 2 28 6 x 12 505 460 22 x 16 400 16 600 600 475 535 5...

Page 38: ...c Nominal pressure PN 10 Protective class IP 65 IP 68 optional Min conductivity 5 S cm 20 S cm demineralized water Liners PTFE 40 to 150 C Electrodes Hastelloy C Standard Tantalum Platinum Gold platin...

Page 39: ...B2 D 10 3 8 145 228 174 74 15 1 2 145 228 174 74 20 3 4 145 228 174 74 25 1 145 228 174 74 40 1 145 238 184 94 50 2 145 243 189 104 65 2 200 256 202 129 80 3 200 261 207 140 100 4 200 269 215 156 Pre...

Page 40: ...7 IP 68 optional Min conductivity 5 S cm 20 S cm demineralized water Liner PTFE 40 to 150 C Electrodes Hastelloy C Standard Tantalum Platinum Gold platinized Platinum Rhodium Body Steel stainless stee...

Page 41: ...alizers and preselectors reset Positive Zero Return Fluid monitoring Separate electrode Configuration 3 buttons Ports RS 232 Remote display or Modbus RTU Measuring range 0 03 to 12 m s Measuring accur...

Page 42: ...mA Reproducibility 0 1 Fehlerkurve MID M2000 0 1 2 3 4 5 0 1 2 3 4 5 6 7 8 9 10 Mediumsgeschwindigkeit v m s Me fehler in v M Reference conditions Ambient and fluid temperature 20 C Electr conductivi...

Page 43: ...Technical data Page 41 44 MID_M2000_BA_02_1004 7 6 Size select 0 01 0 1 1 10 100 0 01 0 1 1 10 100 1 000 10 000 L min m s DN 6 DN 100 0 01 0 1 1 10 100 DN 125 DN 1400 1 10 100 1000 10 000 100 0 m h...

Page 44: ...Return Digital Output 1 Pulses Units Pulse Width Preset Amount Set Point Min Set Point Max Normally Open Output Type Normally Closed Select Function None Forward Pulse Reverse Pulse AMR 50ms Pulse Fl...

Page 45: ...Type Normal Closed Hardware Select Relay Open Collector Select Function None Flow Set Point Empty Pipe Alarm Flow Direction Preset Output Flow Simulation Error Alarm Clear Totals Communications Port A...

Page 46: ...bout possible medium wastes remaining in the part For this purpose please use this form A security specification sheet of the medium must accompany this declaration in the following cases Toxical dang...

Page 47: ......

Page 48: ...25 9208 0 or 30 Fax 49 7025 9208 15 Badger Meter Europa GmbH Subsidiary of Badger Meter Inc USA N rtinger Strasse 76 72639 Neuffen Germany E mail badger badgermeter de www badgermeter de passiv tsRela...

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