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Winch Installation

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PAGE 8

Step 

20

Connect the red wire with the piggy-back connector to the 12V accessory port.

Step 

21

Install the fairlead on the front of the UTV. Any sharp edges that extend inside of the fairlead must be removed 
before the rope is installed (Figure 26).

Step 

22

Install the synthetic rope by first inserting the taped end into the receiving hole in the spool and tightening the 

Allen screw to secure the rope inside of the spool (Figure 27).

Step 

23

Have another person slowly wind the spool with the control switch while you guide the rope onto the spool 
evenly and without any twists in the rope (Figure 28).

Figure 26: Fairlead Mounting

Figure 27: Rope Inserted into Spool Hole

Figure 28: Properly Spooled

Summary of Contents for 793-1086-00

Page 1: ...more instructions visit BadDawgAccessories com or contact your local dealer WINCH INSTALLATION I N S T R U C T I O N S For Intimidator Electric UTVs with New Style Converters 793 1086 00 Electric UTV...

Page 2: ...Assembly 1 x Electric UTV Harness Only included with the kit speci c to electric UTV s There are several electronic components necessary for proper installation that are not included in the winch kit...

Page 3: ...ashers Figure 2 Step 2 Place the winch onto the machine s winch mounting plate with the yellow end cap on the driver s side and the cables on the passenger side Figure 3 Step 3 Secure the winch to the...

Page 4: ...easily accessible Figure 8 Step 6 Connect the yellow and blue cables from the winch to the corresponding contacts on the controller For cleaner installation pre measure and cut the wires before insta...

Page 5: ...with their corresponding colors Then attach the other ends of the cables the corresponding locations on the winch controller module Figure 13 Step 9 The UTV is equipped with a DC DC converter To insta...

Page 6: ...largest converter Connect each connector with its corresponding plug Triangle to triangle square to square male to female Figures 16 17 Note Check winch wiring harness for correct pin locations Reloca...

Page 7: ...ch to be installed directly into the dash of the UTV Figure 19 Step 15 Cut off the factory switch and strip the cable and wires in order to add female spade connectors Figure 20 Step 16 Add a piggy ba...

Page 8: ...en and black connectors at the opposite end of the switch cable to the top of the winch controller Figure 24 Figure 6 of the winch installation manual details the wiring in a schematic for reference S...

Page 9: ...ed Figure 26 Step 22 Install the synthetic rope by rst inserting the taped end into the receiving hole in the spool and tightening the Allen screw to secure the rope inside of the spool Figure 27 Step...

Page 10: ...is fully retracted install the hook and pull strap Figure 29 Step 25 Make sure to secure all wires away from moving parts and to replace any panels glove box compartments etc before operating the winc...

Page 11: ...ut drilled in order to fasten the jack to plastic body parts Figure 31 Step 3 Route the jack harness to the winch control module and connect the black and green wires to their corresponding locations...

Page 12: ...1 B ad Boy Blvd Bat es ville A R BD 124 0 30...

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