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Winch Installation

Step 

4 (E)

Locate the auxiliary battery mounting location on the UTV and mount the battery kit with the included carriage 
bolts and nuts (Figures 6 & 7).

Step 

5

Mount the winch control box to a section of the UTV frame with the electronic contacts easily accessible (Figure 8).

Step 

6

Connect the yellow and blue cables from the winch to the corresponding contacts on the controller. For cleaner 
installation, pre-measure and cut the wires before installing new eyelet connectors. Or, simply loop the cables 
and secure them with a zip tie away from moving parts (Figure 9).

Figure 6: Intimidator Battery Mounting Location

Figure 8: Controller Location

Figure 9: Electric Cables to Controller

Figure 7: Battery Mounting Hardware

Summary of Contents for 793-1086-00

Page 1: ...more instructions visit BadDawgAccessories com or contact your local dealer WINCH INSTALLATION I N S T R U C T I O N S For Intimidator Electric UTVs with New Style Converters 793 1086 00 Electric UTV...

Page 2: ...Assembly 1 x Electric UTV Harness Only included with the kit speci c to electric UTV s There are several electronic components necessary for proper installation that are not included in the winch kit...

Page 3: ...ashers Figure 2 Step 2 Place the winch onto the machine s winch mounting plate with the yellow end cap on the driver s side and the cables on the passenger side Figure 3 Step 3 Secure the winch to the...

Page 4: ...easily accessible Figure 8 Step 6 Connect the yellow and blue cables from the winch to the corresponding contacts on the controller For cleaner installation pre measure and cut the wires before insta...

Page 5: ...with their corresponding colors Then attach the other ends of the cables the corresponding locations on the winch controller module Figure 13 Step 9 The UTV is equipped with a DC DC converter To insta...

Page 6: ...largest converter Connect each connector with its corresponding plug Triangle to triangle square to square male to female Figures 16 17 Note Check winch wiring harness for correct pin locations Reloca...

Page 7: ...ch to be installed directly into the dash of the UTV Figure 19 Step 15 Cut off the factory switch and strip the cable and wires in order to add female spade connectors Figure 20 Step 16 Add a piggy ba...

Page 8: ...en and black connectors at the opposite end of the switch cable to the top of the winch controller Figure 24 Figure 6 of the winch installation manual details the wiring in a schematic for reference S...

Page 9: ...ed Figure 26 Step 22 Install the synthetic rope by rst inserting the taped end into the receiving hole in the spool and tightening the Allen screw to secure the rope inside of the spool Figure 27 Step...

Page 10: ...is fully retracted install the hook and pull strap Figure 29 Step 25 Make sure to secure all wires away from moving parts and to replace any panels glove box compartments etc before operating the winc...

Page 11: ...ut drilled in order to fasten the jack to plastic body parts Figure 31 Step 3 Route the jack harness to the winch control module and connect the black and green wires to their corresponding locations...

Page 12: ...1 B ad Boy Blvd Bat es ville A R BD 124 0 30...

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