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RESIDENTIAL BAGGING SYSTEM

TABLE OF CONTENTS

SAFETY

1.

   

Read the operator’s manual carefully and familiarize yourself with the proper use of your attachment. Do not allow

       anyone who is not acquainted with the Safety Instructions to use your attachment.

2.

   

Know the controls and how to stop quickly. READ THE OPERATOR’S MANUAL!

3.

   

Do not allow children to operate the mower. Do not allow adults to operate the mower or grass collection system 

       without proper instruction.

4.

   

Be especially watchful of children and pets darting into the area while operating.

5.

   

Keep your eyes and mind on your unit while mowing or operating your attachment. Don’t let others distract you.

6.

   

Do not attempt to operate your unit or mower when not in the driver’s seat.

7.

   

Always stop unit when emptying the container.

8.

   

Stop unit, shut off deck attachment, set parking brake, shut off mower engine and remove spark plug wire before 

       removing clogs, removing or replacing hose, boot, blower cone, or performing any maintenance.

9.

   

If a slope must be ascended, back up the slope; drive forward when descending.

10.

 

It is recommended that the container be kept only half full when negotiating any slopes. Start mowing on slopes 

       when the container is empty and never mow slopes greater than 15 degrees.

11.

 

Inspect your lawn and remove any foreign objects before mowing. Never deliberately run the mower across any 

       foreign object.

12.

 

Wear ear protection if the noise level is offensive.

13.

 

Wear eye protection to prevent debris from damaging your eyes.

SECTION                                    PAGE

 

Safety  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2

 

Safety Alert Symbols - - - - - - - - - - - - - - - - - - - - - - 3

 

Warranty - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4

I    INTRODUCTION AND DESCRIPTION - - - - - - - - - - - - - - 5
 

1-1 Introduction - - - - - - - - - - - - - - - - - - - - - - - - - 5

 

1-2 Description - - - - - - - - - - - - - - - - - - - - - - - - - 5

II   INSTALLATION FOR USE - - - - - - - - - - - - - - - - - - - - - - 5
 

2-1 Preparation Of Mower - - - - - - - - - - - - - - - - - - 5

 

2-2 Right Fame Mount Assy. Installation - - - - - - - - - 5,6

 

2-3 PTO Assembly Installation - - - - - - - - - - - - - - - 6

 

2-4 Belt Installation/Removal & Adjustment - - - - - - - -6-8

 

2-5 Blower Cone Installation/Removal - - - - - - - - - - 8

 

2-6 Impeller Blade Removal/Replacement - - - - - - - - 8

 

2-7 Lower Frame Installation - - - - - - - - - - - - - - - - 8,9

 

2-8 Exhaust Deflector Installation - - - - - - - - - - - - - 9

 

2-9 Upper Frame Installation - - - - - - - - - - - - - - - - 9

 

2-10 Top Assembly. To Upper Frame Installation - - - - 9,10

 

2-11 Inlet Installation - - - - - - - - - - - - - - - - - - - - - - 10

2-12 Boot To Mower Deck Installation - - - - - - - - - - - 10

 

2-13 Length Of Hose Adjustment - - - - - - - - - - - - - - 11

 

2-14 Upper Hose Installation - - - - - - - - - - - - - - - - 11

 SECTION                                    PAGE

 

2-15 Lower Hose To Blower Cone Installation- - - - - - 11

 

2-16 Lower Hose To Boot Installation - - - - - - - - - - - 11

 

2-17 Installation/Removal Of Collection Bags - - - - - - 12

 

PTO Drive System Packing List- - - - - - - - - - - - - - - 13

 

Grass Collection System Packing List- - - - - - - - - - - 14

 

Exploded Parts View - - - - - - - - - - - - - - - - - - - - - - 15

 

Exploded Parts View Description - - - - - - - - - - - - - - 16

III  OPERATING INSTRUCTIONS - - - - - - - - - - - - - - - - - - - 17
 

3-1 General Safety - - - - - - - - - - - - - - - - - - - - - - - 17

 

3-2 Operation & Tips On Mowing - - - - - - - - - - - - - - 17

 

3-3 Disengagement Of The PTO Assembly - - - - - - - 17

 

3-4 Unloading The Collection System - - - - - - - - - - - 17

  IV  MAINTENANCE- - - - - - - - - - - - - - - - - - - - - - - - - - - - 17
 

4-1 Maintenance Checklist - - - - - - - - - - - - - - - -  17,18

 

4-2 Lubrication- - - - - - - - - - - - - - - - - - - - - - - - - - 18

  V   PARTS AND SERVICE - - - - - - - - - - - - - - - - - - - - - - - 18
 

5-1 Parts And Service Information - - - - - - - - - - - - - 18

 

Safety Decals - - - - - - - - - - - - - - - - - - - - - - - - - - 19

 

Torque Specifications - - - - - - - - - - - - - - - - - - - - - 20

 

Notes- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21

Summary of Contents for Q0378

Page 1: ...PART Q0378 PART Q0378 PART Q0378 PTO PTO GRASS COLLECTION SYSTEM GRASS COLLECTION SYSTEM PTO GRASS COLLECTION SYSTEM DESIGNED FOR THE ZT AND CZT SERIES MOWER DESIGNED FOR THE ZT AND CZT SERIES MOWER D...

Page 2: ...objects before mowing Never deliberately run the mower across any foreign object 12 Wear ear protection if the noise level is offensive 13 Wear eye protection to prevent debris from damaging your eye...

Page 3: ...is used to call attention to safety precautions that should be followed by the operator to avoid accidents When you see this symbol carefully read the message that follows and heed its advice Failure...

Page 4: ...teries and gearboxes attached to PECO products are covered under a separate warranty by the respective manufacturer D UNAPPROVED ALTERATION OR MODIFICATION All obligations of PECO Inc under this warra...

Page 5: ...2 1 Preparation Of Mower Carefully open the shipping box The grass collection system will have various parts located inside Remove and sort all parts for easy identification Verify all parts against t...

Page 6: ...n installed 2 3 Continued 2 4 Belt Installation Removal and Adjustment Remove 3 1 4 20 x P K0353 HHSTS from the belt guard located on the bottom of the PTO assembly as shown in Figure 2 4a Figure 2 2a...

Page 7: ...y on the gearbox Refer to Figure 2 4e 2 4 Continued With the kevlar belt wrapped around both pulleys tilt the PTO assembly toward the engine aligning the PTO mount pin holes on the PTO assembly with t...

Page 8: ...bly P A1111 With the blower cone removed you will have access to the impeller blades P E7003A Refer to Figure 2 6a 2 6 Continued Remove the 2 3 8 16 x 1 1 4 HHCS P K1192 2 3 8 I T lock washer P K0049...

Page 9: ...p Assembly To Upper Frame Installation Lift the top assembly P A1046 into position as shown in Figure 2 10a Fasten the top assembly to the upper frame assembly P A0871 using 2 5 16 18 x 2 1 2 tap bolt...

Page 10: ...oot This will help to prevent grass from collecting on the bolts 5 16 18 x 2 1 2 Tap Bolt 1 4 Flat Washer 5 16 18 Nyloc Nut Figure 2 10b Figure 2 11 Snap Inlet Into Place Here Inlet 2 12 Continued Pos...

Page 11: ...the container inlet Proceed to slide the opposite end of the upper hose onto the outlet of the blower assembly See Figure 2 15 for details Tighten the hose clamps 2 15 Lower Hose To Blower Cone Instal...

Page 12: ...e rail as shown in Figure 2 17b To empty the bag remove the bag and bag ring by sliding the bag rearward Grasp the loop on the bottom of the bag turn it upside down and empty the collected debris Figu...

Page 13: ...BELS A1042 UNIT ASSEMBLY 1 HB0354 UNIT ASSY H W BAG 1 A1023 RT FRAME MNT ASSY 1 HB0355 ENGINE PULLEY H W BAG 1 V0016 6 BLOWER CONE 1 A1111 PTO ASSEMBLY Note Replacement Hose 6 x 28 Lower and 6 x 18 Up...

Page 14: ...SSEMBLY A1044 BOOT KIT REVISED 7 22 2011 2 G0004 2 9 CU FT COLLECTION BAGS 1 6 x 46 HOSE 1 HB0356 UNIT ASSY H W BAG 1 A1046 TOP ASSEMBLY 1 V0019 INLET 1 A0871 UPPER FRAME ASSEMBLY 2 B0227 BAG RING 1 B...

Page 15: ...15 16 35 36 39 42 43 37 38 9 29 29 40 7 7 28 28 13 8 8 20 20 20 20 26 26 26 26 26 34 31 31 25 27 27 27 6 6 44 44 44 22 22 22 22 21 21 17 17 17 17 18 18 18 18 3 19 19 30 30 30 30 30 30 23 23 14 14 14 1...

Page 16: ...9 K1191 3 8 16 x 1 HHCS 2 20 K0037 1 4 FLAT WASHER 75 OD x 314 ID x 060 T 4 21 K1150 1 4 20 x 2 1 4 HHCS 2 22 K1126 1 4 20 FLANGE NUT 4 23 K1202 3 8 16 x 4 1 2 HHCS G5 2 24 K1216 3 8 16 NYLOC NUT 2 25...

Page 17: ...as type and height of turf grass moisture content amount of leaves whether the terrain is flat or hilly etc 3 3 Disengagement Of The PTO Assembly A To disengage the PTO assembly slide the engagement...

Page 18: ...sed grease for lubrication of the shaft on the blower assembly 1 On initial use Grease the fitting on the blower shaft 2 Every 25 hours of use Re grease the grease fitting 3 Every 200 hours of use Che...

Page 19: ...N AMERICA Part R1102 Bad Boy Logo DANGER DANGER DANGER R2007 R2007 R2007 NUNCA USE MANOS PARA LINPIAR BASURA CON LA HOJA EN MARCHA PELIGRO PELIGRO PELIGRO NEVER USE HANDS TO CLEAR DEBRIS WITH BLOWER R...

Page 20: ...20...

Page 21: ...21 NOTES...

Page 22: ...Bad Boy Mowers Phone 866 622 3269 Website www badboymowers com...

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