Bad Boy 550cc Owner'S Manual Download | Manualshive

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Operating the Engine

7-3

Warming Up Engine

For 5 minutes after engine start-up, allow the

engine to warm up without applying any load.

This allow

s

sufficient oil protection for all

internal wear components. If load

is

applied

to the engine without warming-up, engine

damage may occur.

■

Warming Up Transmission

IMPORTANT:



Do not operate the vehicle under full load

condition until it is sufficiently warmed up.

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Summary of Contents for 550cc

Page 1: ...550 750cc OWNER S MANUAL...

Page 2: ...r safe and enjoyable UTV operation For questions regarding this UTV please call 877 360 9160 IMPORTANT SAFETY MESSAGES READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING YOUR UTV MAKE SURE YOU...

Page 3: ...ual by the following notations The Safety Alert Symbol means ATTENTION YOUR SAFETY IS INVOLVED Failure to follow WARNING instructions could result in severe injury or death to the machine operator bys...

Page 4: ...rature is below 4 F 20 C park the UTV in a place where the temperature is higher than 4 F 20 C Start the UTV after the UTV has warmed up Please see page 7 3 on the warming up process Follow the proper...

Page 5: ...trols The symbols are shown below with an indication of their meaning Lift Cylinder Retract Lift Cylinder Extend Lift Cylinder Float Hazard Warning Lights High Beam Horn EPS System Error 2WD 4WD Safet...

Page 6: ...e 8 1 Do not operate the vehicle at full 8 1 speed for the first 50 hours Changing lubricating oil for new vehicles 8 1 Subject Page Starting 8 1 Seat belt 8 1 Head light switch 8 2 Emergency light sw...

Page 7: ...s Every 400 hours Changing transmission fluid 10 18 Changing front and rear axle case oil 10 19 Every 500 hours 10 19 Replacing fuel filter 10 19 Every 600 hours 10 19 Adjusting engine valve clearance...

Page 8: ...Introduction 550 750cc Utility 1 7 LOCATION OF PARTS Bench seat...

Page 9: ...Introduction 550 750cc Utility 1 9 ILLUSTRATED CONTENTS Bench seat...

Page 10: ...Introduction 550 750cc Utility 1 11 Bench seat...

Page 11: ...ices are damaged consult your local dealer for replacement Always use seat belts Bench Seat Cab frame structure Seat belts Bucket seat Cab frame structure Seat belts 4 Do not wear loose articles of cl...

Page 12: ...r their seatbelt while the vehicle is being operated 5 Operators of the UTV should not wear earphones 6 Use trailer hitch to trail cargo Otherwise serious injury or death will happen Receiver Hitch 7...

Page 13: ...n going uphill or downhill Be more careful when making turns on a slope 4 If you start to lose momentum or need to park when climbing use the parking brake to come to a stop Release the brake and begi...

Page 14: ...topping on a slope make sure the vehicle is stationary before exiting 9 Transporting vehicle 1 Avoid dragging the vehicle behind another vehicle Use a trailer or truck to transport the vehicle 2 When...

Page 15: ...en cap Check for the coolant level in the coolant reservoir If necessary add coolant 8 Tires should be mounted on rims with special equipment by professionals 9 Keeping specified tire pressure can hel...

Page 16: ...Warning Labels 3 1 Warning and caution labels 1 2 3 4 5 6 7 8 9 10...

Page 17: ...Warning Labels 3 2 11 12 13 14 15...

Page 18: ...ed of parts or major service be sure to see your dealer For service contact the dealership where you purchased your vehicle or your local dealer When in need of parts be prepared to give your dealer b...

Page 19: ...ch Gear selection H L range forward Neutral Reverse Brakes Front Rear Hydraulic disk brake Parking brake Mechanical brake Steering Electronic power Dimensions Length 2980 117 32 Wide mm in 1550 61 02...

Page 20: ...ear db A 86 5 Tire Front 26 9 14 Rear 26 11 14 Body color Orange Camo NOTE The values in Ground clearance and Weight are those of the machine equipped with the tires in the table above The company res...

Page 21: ...e malfunction or failures with a possibility of vehicle damage property damage and injury to the operator or others Any malfunctions or failures of the vehicle resulting from use with improper equipme...

Page 22: ...l injury Be sure to check and service the vehicle on a level surface with the engine shut off and the parking brake set Ensure that engine temperature has cooled down prior to any work performed Check...

Page 23: ...set gear shift lever to NEUTRAL position before starting the engine IMPORTANT Do not use starting fluid or ether To protect the battery and the starter make sure that the starter is not continuously...

Page 24: ...IC SERVICE section 5 Turn the key to START position and release when the engine starts IMPORTANT Because of safety devices the engine will not start except when the gear shift lever is placed in the N...

Page 25: ...rm up without applying any load This allows sufficient oil protection for all internal wear components If load is applied to the engine without warming up engine damage may occur Warming Up Transmissi...

Page 26: ...faster than prescribed On rough roads slow down to suitable speeds Do not operate the vehicle at fast speed The above precautions are not limited to new vehicles However they should be especially obs...

Page 27: ...itch Blank switch cut out NOTE Turning the head light switch to the ON position causes the following lamps to light simultaneously 1 Tail lights lamps at the rear portions of the vehicle 2 Lamp built...

Page 28: ...s activated the indicated turning light will flash and the other will stay on Be sure to return switch to center position after turning Bench seat Head light Head turn signal lamp Tail turn signal lam...

Page 29: ...oid transmission and shift linkage damage completely stop the vehicle prior to changing gear range or direction 3 Select proper gear and engine speed depending on the types of job 4 Before exiting veh...

Page 30: ...d four wheel drive Be aware of the differences and operate carefully 5 Unlock the parking brake and start slowly To release the parking brake depress the brake pedal Make sure that indicator in the in...

Page 31: ...e is well below its boiling point Then loosen cap slightly to relieve pressure before removing cap completely 1 With the key switch ON the temperature gauge indicates the temperature of the coolant Wh...

Page 32: ...ions in the winch owner s manual before attempting to install or use a winch Winch mount plate Transporting Vehicle Pay attention to the following points when transporting the vehicle 1 Use a suitable...

Page 33: ...es Pre Ride Proper tire pressure Brake fluid level Pre Ride Inspect and add if needed Brake pedal travel Pre Ride See Owner s Manual Brake systems Pre Ride Make adjustments as needed Lug Nuts Pre Ride...

Page 34: ...t replace as needed Antifreeze Coolant 50 H 6 M 500 800 Pressure Test Add Fluid Tranmission Fluid 50 H 6 M 500 800 Replace Engine mounts 100 H 12 M 1000 1600 Inspect replace as needed Cooling Hoses 10...

Page 35: ...0 Fill to bottom of fill plug or 0 455L or 14 oz Front Differential Dextron 3 ATF Fill to bottom of fill plug or volume of oil Drive Shaft U Joint Grease Locate fittings and grease ENGINE OIL Always c...

Page 36: ...es Turn switch Front hood cover Operator s Seat To open the seat raise the seat to the forward position Operator s seat HOW TO RAISE THE CARGO BED CAUTION To avoid personal injury When servicing under...

Page 37: ...ugh terrain CAUTION Frequent or severe bottoming out can cause increased wear or damage to the vehicle Adjust the spring preload as follows To increase the spring preload turn the adjusting ring in di...

Page 38: ...dispose of a damaged or worn out shock absorber assembly yourself Take the shock absorber assembly to a dealer for any service The spring preload rebound damping and compression damping forces of the...

Page 39: ...d thereby harden the damping and in direction to decrease the compression damping force and thereby soften the damping Compression damping force adjusting screw Compression damping force adjusting scr...

Page 40: ...ting the engine and operating the vehicle CAUTION To avoid personal injury Be sure to check and service the vehicle on a level ground with the engine off and the parking brake ON Walk Around Inspectio...

Page 41: ...ury Do not remove radiator cap while coolant is hot Allow sufficient time for engine and coolant to cool prior to removing the cap 1 Park the vehicle on a flat surface access the panel under the hood...

Page 42: ...nly DOT3 from a sealed container Other types of brake fluid may ruin synthetic resin or rubber installed in brake system components and may cause brake failure Avoid contamination of the brake fluid b...

Page 43: ...rake warning lamp on the display goes off when parking brake is applied Parking brake Checking gauges and indicator lights 1 Inspect the instrument panel for proper operation 2 Replace if broken Check...

Page 44: ...every day and inflate as necessary tire sizes inflation pressure Front 26x9 14 100kPa 1 0kgf cm2 14psi Rear 26x11 14 100kPa 1 0kgf cm2 14psi EVERY 50 HOURS Greasing Apply a small amount of multi purpo...

Page 45: ...shift range lever safety switch 1 Sit on the operator s seat 2 Shift the range gear shift lever to L H N or REVERSE position 3 Turn the key to START position 4 The engine must not crank 5 If it crank...

Page 46: ...Re install the air filter element 8 Install the air filter case cover and be sure the crankcase breather hose is connected Air filter element Air filter element Locating pad Holder 6 Air filter cover...

Page 47: ...ater replace it IMPORTANT When the fuel line is disconnected for maintenance or repair close both ends of the fuel line with a piece of clean cloth or paper to prevent dust and dirt from entering Part...

Page 48: ...terminal when connecting the cable to the battery start with the positive terminal Always check battery charge by using a voltmeter Battery 1 To slow charge the battery connect the battery positive te...

Page 49: ...any part of an exhaust system be absolutely sure that it has sufficient time to cool Always wear safety goggles and face mask The particulate matter contained in the muffler contains chemicals that ar...

Page 50: ...o bed 2 To drain the used oil remove the drain plug at the bottom of the engine and completely drain the oil into an oil pan 3 After draining reinstall the drain plug 4 Fill with the new oil up to the...

Page 51: ...unt the safety support 2 Put a film of clean transmission oil on the rubber seal of the new filter 3 Quickly tighten the filter until it contacts the mounting surface then tighten it an additional 1 t...

Page 52: ...the key switch to the ON position Step on the brake pedal to check if the brake light comes on 3 If it does not check the bulb or brake light switch Checking Radiator Hose and Clamp Park the vehicle...

Page 53: ...cking Tire 1 Check to see if tires are damaged 2 If the tires are cracked bulged cut or they are worn out replace or repair them at once Tire Tread Depth Always replace the tires when the tread depth...

Page 54: ...k See LUBRICANTS FUEL AND COOLANT in MAINTENANCE section 4 After filling reinstall the filling plug Oil capacity for front axle case 0 28L 0 072U S gals Oil capacity for rear axle case 0 20L 0 052U S...

Page 55: ...te the engine for a few minutes 9 Stop the engine and let cool 10 Check coolant level of recovery tank and coolant if necessary Coolant capacity 1 8L 1 89 U S qts Recovery tank LOW FULL IMPORTANT Do n...

Page 56: ...reeze Freezing point Boiling point F F 40 24 12 106 222 50 37 34 108 226 At 1 013 105 Pa 760mmHg pressure atmospheric A higher boiling point is obtained by using a radiator pressure cap which permits...

Page 57: ...ke Hose Consult your local Dealer for this service Replacing Mini Fuses The Mini fuses are intended to protect the electrical cabling If any of them have blown out be sure to pinpoint the cause Replac...

Page 58: ...all implements lowered to the ground coat any exposed rods with grease if equipped 7 Remove the battery from the vehicle Store the battery following the battery storage procedures 8 Keep the vehicle...

Page 59: ...engine idle for at least five minutes Shut the engine off and work around vehicle and make a visual inspection looking for evidence of oil or water leaks 6 With the engine fully warmed up release the...

Page 60: ...ery from the vehicle charge and store it indoors install it on the vehicle only when the vehicle is going to be used Insufficient fuel The injector is clogged Crankshaft position sensor is bad The air...

Page 61: ...t Low Voltage P0132 O2A Circuit High Voltage P0031 O2A Heater Circuit High Voltage P0032 O2A Heater Circuit Low Voltage P0201 Injector 1 Circuit Malfunction P0202 Injector 2 Circuit Malfunction P0230...

Page 62: ...tes look whitish Refillable type battery only Battery was used with an insufficient amount of electrolyte Add distilled water and charge the battery Regularly check the electrolyte level Battery was u...

Page 63: ...the position of N Put the gearshift arm of engine into N Adjust the cable and the bolt Lock tightly Gear abrasion Replace the gears Transmission noise Tolerance between inner outer gears out of toler...

Page 64: ...Consult your local dealer for additional accessories to add to your vehicle 1 Heavy Duty Front and Rear Bumpers 2 Front Basket 3 Hard Cab Enclosure 4 Soft Cab Enclosure 5 Snow Plow 6 LED Lights 7 Spa...

Page 65: ...GHTS AND OBLIGATIONS Your emission control system warranty covers components whose failure would increase an engine s emissions of any regulated pollutant If you have any questions regarding your warr...

Page 66: ...the remedying of defects in material or workmanship by an authorized HISUN dealer at its place of business during customary business hours This warranty does not cover inconvenience or loss of use of...

Page 67: ...long an implied warranty lasts so the above limitations may not apply to you VI ADDITIONAL INFORMATION Any replacement part that is equivalent in performance and durability may be used in the perform...

Page 68: ...ld in the United States should a safety recall notification under the Federal Safety Act be required You may change your registered address at any time including at time of warranty claim by calling B...

Page 69: ...d warranty coverage cannot be transferred either to or from a commercial use customer Transfer of Warranty This limited warranty is transferable to a subsequent purchaser but only for the remainder of...

Page 70: ...equested in order to obtain coverage under this Limited Warranty What is Not Covered This limited warranty does not cover routine maintenance items tune ups adjustments normal wear and tear plastic pa...

Page 71: ...MAINTENANCE LOG Date Miles Dealer Service Company Name Service Performed Comments...

Page 72: ...ICATIONS AND INFORMATION AT THE TIME OF PUBLICATION BECAUSE OF THE CONSTANT ENHANCEMENT IN THE QUALITY AND DESIGN OF PRODUCTION COMPONENTS MINOR DISCREPANCIES MAY VARY BETWEEN THE ACTUAL VEHICLE AND T...

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