Backyard Products WOOD PAVILION 12' X 12' Assembly Manual Download Page 12

Page: 12 / 61

QTY.

PART No.

DESCRIPTION

STAMP ID

DIMENSIONS

X 4

2-3-7777-CR

CENTER RAFTER

1-3/8 x 3 x 77-3/4"

X 4

2-6-2400-BRS

BEAM REAR SHORT

1-3/8 x 5-3/8 x 24"

X 4

2-6-2675-BRL

BEAM REAR LONG

1-3/8" x 5-3/8 x 26-3/4"

X 2

2-6-6694-BFSLH

BEAM FRONT SHORT LH

1-3/8 x 5-3/8 x 66-15/16"

X 2

2-6-6694-BFSRH

BEAM FRONT SHORT RH

1-3/8 x 5-3/8 x 66-15/16"

X 2

2-6-6968-BFLLH

BEAM FRONT LONG LH

1-3/8 x 5-3/8 x 69-11/16"

X 2

2-6-6968-BFLRH

BEAM FRONT LONG RH

1-3/8 x 5-3/8 x 69-11/16"

X 4

2-9-6486-CLH

CORBEL LH

1-3/8 x 8-5/16 x 64-13/16"

X 4

2-9-6486-CRH

CORBEL RH

1-3/8 x 8-5/16 x 64-13/16"

PART IDENTIFICATION

BOX 2 (CONT'D)

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Summary of Contents for WOOD PAVILION 12' X 12'

Page 1: ...ct information call our toll free number 1 888 827 9056 or email customerservice backyardproductsllc com Our staff is ready to provide assistance April through October M F 8 00 AM to 9 00 PM EST Satur...

Page 2: ...This page intentionally left blank 2...

Page 3: ...ION To ensure proper assembly you must build your pavilion on a level surface CHECK ALL PARTS Inventory all parts listed on Part Identification page inside this manual Contact our Customer Service Tea...

Page 4: ...ways install the product on a solid level surface or platform Level and anchor the structure this will reduce the gap at wood connections during assembly 6 This product must be anchored to either wood...

Page 5: ...n maximum life and performance of the product Check all wood members for deterioration structural damage and splintering Sand down splinters and replace deteriorated wood members As with all wood some...

Page 6: ...7 0 POST TO POST 11 0 ROOF WIDTH 12 2 Box 1 14 H x 18 W x 100 L Approximately 260 lbs Box 2 10 H x 27 W x 106 L Approximately 307 lbs Box 3 7 1 2 H x 48 1 2 W x 96 1 2 L Approximately 407 lbs POST TO...

Page 7: ...INSIDE DIM 167 1 16 POST TO POST DIAGONAL INSIDE DIM FOOTER BRACKET POST 12 4 POST 7 POST 7 1 3 2 10 1 5 16 MOUNTING HOLE X4 132 POST TO POST OUSIDE DIM OUTSIDE DIMENSION POST TO POST 132 137 OUTSIDE...

Page 8: ...to concrete footers see page 7 for the correct locations and placement Please double check for possibility of any underground utilities such as gas telephone cable or sprinkler lines Following are som...

Page 9: ...FEET OF ROOF FELT NEEDED 9 16 OR SHORTER STAPLES TO ATTACH ROOF FELT 4 ANCHOR HARDWARE SEE PAGE 8 FOR ANCHORING OPTIONS ARCHITECTURAL SHINGLES x7 BUNDLES OF ARCHITECTURAL SHINGLES x2 BUNDLES OF 3 TAB...

Page 10: ...x 3 x 97 3 8 X 8 125 6 0900 BT BOTTOM TRIM G 1 x 5 3 8 x 9 X 8 125 6 0900 BTN BOTTOM TRIM NOTCHED H 1 x 5 3 8 x 9 X 4 2 6 8775 BC BEAM CENTER V 1 3 8 x 5 3 8 x 87 3 4 X 4 7 7 9400 P POST Y 7 x 7 x 94...

Page 11: ...3 8 x 105 3 8 X 4 125 425 7440 FRH FASCIA RH I 1 1 4 x 4 1 4 x 74 1 2 X 4 125 425 7428 FLH FASCIA LH J 1 1 4 x 4 1 4 x 74 1 4 X 4 2 3 2593 RSLH RAFTER SHORT LH K 1 3 8 x 3 x 25 15 16 X 4 2 3 2593 RSR...

Page 12: ...6694 BFSLH BEAM FRONT SHORT LH R 1 3 8 x 5 3 8 x 66 15 16 X 2 2 6 6694 BFSRH BEAM FRONT SHORT RH S 1 3 8 x 5 3 8 x 66 15 16 X 2 2 6 6968 BFLLH BEAM FRONT LONG LH T 1 3 8 x 5 3 8 x 69 11 16 X 2 2 6 69...

Page 13: ...2650 PSRH PLYWOOD SIDE RH Z 5 8 x 23 7 8 x 26 1 2 X 4 625 238 2650 PSLH PLYWOOD SIDE LH AA 5 8 x 23 7 8 x 26 1 2 X 4 625 29 5613 PT PLYWOOD TOP AB 5 8 x 56 1 8 x 29 X 4 625 48 9600 PC PLYWOOD CENTER A...

Page 14: ...BAG PACK QTY DESCRIPTION 09 4 0575 CB X 4 CORBEL BRACKET 23 18 1044 HB X 4 HIP BRACKET 16 16 9291 PB X 2 PEAK BRACKET 09 7 1200 FB X 4 FOOTER BRACKET 14 18 6090 RB X 20 RAFTER BRACKET BRACKETS 14...

Page 15: ...PC X 230 8 X 2 1 2 WOOD SCREW 1725BZ X 20 8 X 1 1 2 PAN HEAD SCREW 1491BZ X 67 12 X 1 1 2 PAN HEAD SCREW 1724BZ X 20 14 X 1 1 2 PAN HEAD SCREW FS2524 X 1 2 SQUARE DRIVE BIT HINT THIS NUMBER IS PRINTED...

Page 16: ...1 4 LOCK NUT 1719BZ X 12 1 4 X 2 3 4 HEX BOLT 1381BZ X 40 5 16 T NUT 1336BZ X 65 5 16 REGULAR WASHER 1721BZ X 54 5 16 WIDE WASHER 1396BZ X 22 5 16 LOCK NUT 1318BZ X 27 3 8 REGULAR WASHER 1320BZ X 10...

Page 17: ...8BZ X 20 5 16 X 2 1 4 HEX BOLT 1720BZ X 16 5 16 X 2 3 4 HEX BOLT 1727Z X 16 1 4 X 2 HEX LAG SCREW 15173BZ X 16 5 16 X 3 HEX LAG SCREW 1723BZ X 8 3 8 X 5 HEX LAG SCREW 1722BZ X 8 3 8 X 10 1 2 HEX BOLT...

Page 18: ...NOTES BAG PACK QTY DESCRIPTION 15119 X 457 1 1 2 RING SHANK NAIL 15110 X 935 3 4 ROOFING NAIL 15103 X 175 1 ROOFING NAIL HARDWARE 18...

Page 19: ...OUND ORIENT UPPER HOLE FACING UP AND LOWER HOLE FACING SIDEWAYS FIG 1 1 ATTACH FOOTER BRACKET TIGHT TO BOTTOM AND OUTSIDE FACES OF POST ORIENT FOOTER BRACKET HORIZONTALLY AS SHOWN FIG 1 2 14 x 1 1 2 P...

Page 20: ...HEX BOLT X 4 1721BZ 5 16 WIDE WASHER X 4 STEP 2 LONG BEAM ASSEMBLY ASSEMBLE TWO BEAM PARTS T U AS SHOWN BELOW FIG 2 1 VERIFY THE ASSEMBLY IS STRAIGHT ALONG THE BEAMS AND FULLY TIGHTEN ALL HARDWARE FIG...

Page 21: ...EMBLE TWO LONG BEAM ASSEMBLIES Q V Q TU AS SHOWN BELOW FIG 2 3 VERIFY ALL HOLES LINE UP BEFORE SECURING WITH WOOD SCREWS FIG 2 4 Q Q BOTH SIDES HOLES MUST LINE UP NOTE V 5 16 T NUT 5 16 WIDE WASHER 5...

Page 22: ...1 1 2 HEX BOLT X 4 1721BZ 5 16 WIDE WASHER X 4 STEP 3 SHORT BEAM ASSEMBLY ASSEMBLE TWO SHORT BEAM ASSEMBLIES R S AS SHOWN BELOW FIG 3 1 VERIFY THE ASSEMBLY IS STRAIGHT ALONG THE BEAMS AND FULLY TIGHTE...

Page 23: ...SCREW FLUSH BOTH SIDES BEAMS MUST BE STRAIGHT AT THIS STEP STAMP ID WOOD COMPONENTS P BEAM REAR SHORT X 4 V BEAM CENTER X 2 BAG HARDWARE 1381BZ 5 16 T NUT X 8 1720BZ 5 16 X 2 3 4 HEX BOLT X 8 1721BZ 5...

Page 24: ...16 T NUT X 8 09 4 0575 CB CORBEL BRACKET X 4 STEP 4 CORBEL ASSEMBLY PLACE CORBEL BRACKET BETWEEN THE TWO ARCH CORBELS AT THE LAP JOINT FIG 4 1 MEASURE CORBEL ASSEMBLY AS SHOWN BELOW AND FULLY TIGHTEN...

Page 25: ...K UNDERNEATH EACH POST ASSEMBLY MOUNT SHORT BEAM ASSEMBLY ON TOP OF BOTH POST ASSEMBLIES AS SHOWN BELOW AND FASTEN ALL HARDWARE SHORT WALL ASSEMBLY X2 3 8 Regular Washer 3 8 Regular Washer SHORT BEAM...

Page 26: ...OX 4 19 3 APPROX 19 3 4 118 POST TO POST 90 BAG HARDWARE 15173BZ 5 16 X 3 HEX LAG SCREW X 8 1721BZ 5 16 WIDE WASHER X 8 1723BZ 3 8 X 5 HEX LAG SCREW X 4 1318BZ 3 8 REGULAR WASHER X 4 STEP 5 SHORT WALL...

Page 27: ...ABOUT WAIST HEIGHT TO FASTEN CORBEL BRACKET TO BEAM FROM BEHIND AS SHOWN ASSISTANCE REQUIRED SHORT WALL ASSEMBLY X2 LIFT UP WALL ABOUT WAIST HEIGHT TO FASTEN CORBEL BRACKET TO BEAM FROM BEHIND AS SHOW...

Page 28: ...NLY BOTTOM HOLE BOTH SIDES BAG HARDWARE 1722BZ 3 8 X 10 1 2 HEX BOLT X 2 1318BZ 3 8 REGULAR WASHER X 4 1320BZ 3 8 LOCK NUT X 2 STEP 6 ATTACHING LONG BEAM TO SHORT WALL LAY SHORT WALL ASSEMBLY ON GROUN...

Page 29: ...STEP 7 LIFTING SHORT WALL SWING UP WALL AS SHOWN BELOW ASSISTANCE REQUIRED SWING UP WALL PIVOT 29...

Page 30: ...P FIG 8 1 BAG HARDWARE 1722BZ 3 8 X 10 1 2 HEX BOLT X 2 1318BZ 3 8 REGULAR WASHER X 4 1320BZ 3 8 LOCK NUT X 2 STEP 8 BASE ASSEMBLY LIFT UP THE SECOND SHORT WALL ASSEMBLY AS SHOWN BELOW FIG 8 1 SWING U...

Page 31: ...WOOD AND FASTEN AS SHOWN BELOW FIG 9 1 FIG 9 2 VERIFY ALL DIMENSIONS AND SECURE LONG BEAM ASSEMBLY TO POSTS AS SHOWN BELOW FIG 9 3 ASSISTANCE REQUIRED APPROX ATTACH CORBEL ASSEMBLIES TO BASE ASSEMBLY...

Page 32: ...HARDWARE 23 18 1044 HB HIP BRACKET X 4 1491BZ 12 X 1 1 2 PAN HEAD SCREW X 12 STEP 10 HIP BRACKET PLACE THE HIP BRACKET ON TOP OF THE POST WITH THE HOOKS FLUSH TO THE OUTSIDE CONTOUR OF THE POST GROOV...

Page 33: ...5BZ 5 16 X 1 5 16 HEX BOLT X 4 STEP 11 FASCIA ASSEMBLY ASSEMBLE FASCIA ASSEMBLY AS SHOWN BELOW FIG 11 1 ASSEMBLY MUST BE STRAIGHT AND ALL HARDWARE FULLY TIGHTEN FIG 11 2 5 16 Wide Washer J BEVEL UP FI...

Page 34: ...1327PC 8 X 2 1 2 WOOD SCREW X 4 STEP 12 ROOF FRAME ASSEMBLY ATTACH E O F TO FASCIA ASSEMBLY AS SHOWN BELOW E F 8 X 2 Wood Screw TOPS FLUSH ENDS FLUSH C E N T E R E D 8 x 2 1 2 Wood Screw O ENDS FLUSH...

Page 35: ...32 STEP 12 ROOF FRAME ASSEMBLY CONT D PLACE ALL RAFTERS FLUSH TO INSIDE AND TOP OF FASCIA AND CENTERED AT EACH HOLE LOCATION AS SHOWN BELOW FASTEN RAFTERS TO FASCIA ONLY SCREWS HERE YET CENTER RAFTER...

Page 36: ...P SHORT X 4 D STRAP LONG X 4 BAG HARDWARE 1701PC 8 X 1 1 2 WOOD SCREW X 64 STEP 12 ROOF FRAME ASSEMBLY CONT D FASTEN STRAPS TO RAFTERS AS SHOWN BELOW 8 x 1 1 2 Wood Screw C D 8 x 1 1 2 Wood Screw RAFT...

Page 37: ...RDWARE 1701PC 8 X 1 1 2 WOOD SCREW X 32 STEP 12 ROOF FRAME ASSEMBLY CONT D FASTEN ALL RAFTERS TO CORNER RAFTERS AS SHOWN BELOW ROOF FRAME ASSEMBLY X4 RAFTER RAFTER STRAP 8 X 1 1 2 WOOD SCREW CORNER FL...

Page 38: ...K NUT X 20 14 18 6090 RB RAFTER BRACKET X 20 STEP 13 RAFTER BRACKETS LINE UP RAFTER BRACKETS WITH RAFTERS HOLE AS SHOWN BELOW HAND TIGHTEN ALL HARDWARE AT THIS TIME ONLY ROOF FRAME ASSEMBLY X4 Rafter...

Page 39: ...BZ 3 8 LOCK NUT X 1 STEP 14 PEAK BRACKET ASSEMBLY ASSMEBLE THE ROOF PEAK ASSEMBLY AS SHOWN BELOW FIG 15 1 ASSEMBLED BRACKETS MUST BE AT 90 APPART AS SHOWN BELOW FIG 15 2 STEP 14 PEAK BRACKET ASSEMBLY...

Page 40: ...BLOCK 1 BAG HARDWARE 1327PC 8 X 2 1 2 WOOD SCREW X 1 STEP 15 HANGING ROOF PEAK BLOCK HANG TWO ROOF FRAME ASSEMBLIES ON TOP OF THE BEAMS AS SHOWN BELOW FIG 14 1 FASTEN THE PEAK BLOCK TO ONE ROOF FRAME...

Page 41: ...BRACKETS ON ALL CORNERS FIG 16 4 ASSISTANCE REQUIRED SWING UP BOTH ROOF FRAME ASSEMBLIES AND REST ON PEAK BLOCK AT THE TOP FIG 16 1 ATTACH ROOF PEAK BRACKET ASSEMBLY AS SHOWN BELOW FIG 16 2 ALL RAFTE...

Page 42: ...ALL RAFTER BRACKETS WILL BE RESTING ON BEAM STEP 16 ROOF ASSEMBLY CONT D PLACE THE ADDITIONAL ROOF FRAME ASSEMBLIES ON TOP OF THE BEAMS AS SHOWN BELOW ASSISTANCE REQUIRED 42...

Page 43: ...TIGHTEN ALL HARDWARE ASSEMBLY MUST REMAIN LOOSE FOR ADJUSTMENT IN FURTHER STEPS BAG HARDWARE 1719BZ 1 4 X 2 3 4 HEX BOLT X 12 1499BZ 1 4 WIDE WASHER X 24 1386BZ 1 4 LOCK NUT X 12 1 4 Wide Washer 1 4 L...

Page 44: ...MAY HAVE TO REMOVE ONE SCREW FROM PEAK BRACKET ASSEMBLY TO LOOSEN UP THE ROOF FRAMES FROM EACH OTHER ASSISTANCE REQUIRED TIGHTEN ONLY THIS HEX BOLT CLOSEST TO THE CORNER TIGHT IF NEEDED CORNER SEAM T...

Page 45: ...ARE 1327PC 8 X 2 1 2 WOOD SCREW X 8 1725BZ 8 X 1 1 2 PAN HEAD SCREW X 16 STEP 18 CORNER SEAMS HIP BRACKET FASTEN EACH CORNER SEAM AS SHOWN BELOW FIG 18 1 FASTEN HIP BRACKET AT EACH CORNER AS SHOWN BEL...

Page 46: ...CLAMPS TO FLUSH UP HIP RAFTERS IF NEEDED HINT 12 X 1 1 2 Pan Head Screw STEP 2 BAG HARDWARE 1491BZ 12 X 1 1 2 PAN HEAD SCREW X 40 1724BZ 14 X 1 1 2 PAN HEAD SCREW X 6 STEP 19 TIGHTENING ROOF HARDWARE...

Page 47: ...P TRIM X 8 B BEAM SUPPORT TRIM X 16 BAG HARDWARE 1327PC 8 X 2 1 2 WOOD SCREW X 64 STEP 20 TOP TRIM ATTACH ALL TRIM TO 4 CORNERS AS SHOWN BELOW B 8 x 2 1 2 Wood Screw A B A B 8 x 2 1 2 Wood Screw B FLU...

Page 48: ...6 STEP 21 BOTTOM TRIM ATTACH FINAL HARDWARE TO FOOTER BRACKET AS SHOWN BELOW ATTACH BOTTOM TRIM TO POST ASSEMBLY AS SHOWN BELOW ATTACH FINAL HARDWARE TO FOOTER BRACKET AS SHOWN BELOW ATTACH BOTTOM TRI...

Page 49: ...H STAMP ID UP X4 FIG 22 1 USE ONE 8 X 1 1 2 WOOD SCREW AT EACH CORNER OF PLYWOOD AS SHOWN FIG 22 2 BOTTOM EDGE OF PLYWOOD MUST BE FLUSH TO FASCIA AS SHOWN FIG 22 3 CENTER AND SNAP CHALK LINES OVER ROO...

Page 50: ...TAMP ID WOOD COMPONENTS Z PLYWOOD SIDE RH X 4 AA PLYWOOD SIDE LH X 4 AB PLYWOOD TOP X 4 BAG HARDWARE 1701PC 8 X 1 1 2 WOOD SCREW X 36 STEP 22 PLYWOOD CONT D INSTALL AF AB Z WITH STAMP ID UP AS SHOWN X...

Page 51: ...MMER 1 1 2 RING SHANK NAILS AT 6 ON CENTER AT ALL EDGES AND CHALK LINE MARKS AS SHOWN BELOW X4 1 1 2 Ring Shank Nail SEAM 1 1 2 Ring Shank Nail 1 1 2 Ring Shank Nail 1 1 2 Ring Shank Nail 1 1 2 Ring S...

Page 52: ...ERLAPPING BY 2 FROM CENTER MARK FIG 1 1 OVERHANG DRIP EDGE AT THE CORNER SNIP TOP OF DRIP EDGE FIG 1 2 BEND OVER TO OTHER SIDE OF ROOF FIG 1 3 FOLLOW DIRECTIONS PROVIDED BY MANUFACTURER FOR NAILING PA...

Page 53: ...USE 9 16 OR SHORTER STAPLES STAPLES NOT INCLUDED INSTALL FELT ON ALL FOUR SIDES OF ROOF LET FELT OVERLAP AT RIDGES DO NOT CUT OFF ROOF FELT NOT INCLUDED 9 16 OR SHORTER STAPLES NOT INCLUDED MATERIALS...

Page 54: ...IF INSTALLED BAG HARDWARE 15110 3 4 ROOFING NAIL X 875 SEE SHINGLE MANUFACTURER FOR NAIL PATTERN MATERIALS REQUIRED 3 TAB SHINGLES 9 Bundles OR ARCHITECTURAL SHINGLES 7 Bundles SEE SHINGLE MANUFACTUR...

Page 55: ...IDGE LINE FIG 3 5 CONTINUE INSTALLING ROWS OF SHINGLES BY SHIFTING TO THE LEFT PER MANUFACTURER S GUIDELINES FIG 3 4 SECOND ROW RAIN SLOTS FLUSH WITH NOTCH ALL FLUSH WITH FIG 3 5 THIRD ROW FIFTH ROW F...

Page 56: ...5 SHINGLES CONT D CONTINUE INSTALLING ROWS OF SHINGLES TO THE PEAK FIG 3 6 FIG 3 7 USING YOUR SHINGLE HOOKED BLADE CUT SHINGLES ALONG RIDGE LINE FIG 3 8 FIG 3 9 NOTE REPEAT THIS PROCESS ON REMAINING T...

Page 57: ...E AND CENTER AS SHOWN FIG 4 2 FIG 4 3 CUT OFF EXCESS OF RIDGE CAP AS SHOWN FIG 4 3 BAG HARDWARE 15103 1 ROOFING NAIL X 175 FIG 4 1 FIG 4 3 RIDGE CAP X 90 ONLY USE 3 TAB SHINGLES FOR RIDGE CAPS WEATHER...

Page 58: ...FIG 4 5 REPEAT PROCESS ON ALL RIDGES FIG 4 5 BAG HARDWARE 15103 1 ROOFING NAIL X 175 INSTALL SECOND RIDGE CAP PER MANUFACTURER S GUIDELINES AS SHOWN FIG 4 4 CONTINUE INSTALLING RIDGE CAP TO TOP OF ROO...

Page 59: ...TALL PEAK CAPS IN A CROSS PATTERN TO PROTECT PEAK FROM RAIN SECURE WITH TWO ROOFING NAILS PER SIDE AS SHOWN FIG 4 7 APPLY ROOFING CAULK AROUND THE NAILS AND ON SEAMS AS NEEDED FIG 4 8 APPLY ROOFING CA...

Page 60: ...NOTES 60...

Page 61: ...specified above 7 Backyard Products LLC has had reasonable opportunity during the sixty 60 days following receipt of notification to inspect and verify the failure prior to commencement of any repair...

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