Backyard Products Heartland CATALINA Assembly Manual Download Page 1

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Summary of Contents for Heartland CATALINA

Page 1: ...oduct information call our toll free number or email customerservice backyardproductsllc com Our staff is ready to provide assistance April through October M F 8 00 AM to 7 00 PM EST Saturday 8 30 AM...

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Page 3: ...owners association for specific restrictions and or requirements before building ENGINEERED DRAWINGS Contact our Customer Service Team if engineered drawings are needed to pull local permits SURFACE P...

Page 4: ...th pencil Beginning of steps for assembly or installation You have finished the assembly or installation Level Gloves Dremel Always install the material leaving the best edge and best surface visible...

Page 5: ...x 162 3 5 x 13 7 x 411 5 cm 1 x 4 3 4 x 4 3 4 2 5 x 12 1 x 12 1 cm 7 8 x 3 3 8 x 11 7 8 2 2 x 8 6 x 30 2 cm 7 8 x 5 3 8 x 90 1 2 2 2 x 13 7 x 229 9 cm 3 3 8 x 3 3 8 x 37 8 6 x 8 6 x 94 cm 3 4 x 1 1 2...

Page 6: ...n application Over time the color of the pergola wood will slightly darken If you want you may apply a water repellent which will benefit the wood and help minimize splitting checking and surface crac...

Page 7: ...r drainage Solid Masonry block Concrete Wood Deck Anchor Concrete Wood Deck Anchor LEVELING AND ANCHORING OPTIONS There are multiple ways to anchor your Pergola A few methods are shown below Anchoring...

Page 8: ...Align all J rafters flush at ends Using a square use previously marked rafter to mark ALL EIGHT rafters consistently on top edge Fig B J x8 1 3 8 x 5 3 8 x 138 3 5 x 13 7 x 350 5 cm J NOTE Angle down...

Page 9: ...ED J x2 J x2 Fig A Fig B Fig C Flush L x20 Center rafter ends L on marks and flush to top as shown Fig B C Pre drill 1 8 0 3 cm holes through rafter at marks Secure rafter ends flush to top of rafter...

Page 10: ...EQUIRED Flip post and face over and install a second post face as shown Repeat steps 1 3 to assemble three more posts Secure using eight 2 1 2 screws on each side Pre drilling is optional 3 1 BEGIN G...

Page 11: ...B Repeat steps 1 5 to assemble second side Secure rafter to corner post using two 3 screws Fig A With some assistance carefully flip post and rafter over to attach second side Pre drill two holes 1 8...

Page 12: ...nder rafter end Level both corner posts on both sides and secure to braces using two 3 7 6 cm screws for support at each side of BOTH Post Rafter Assemblies Fig C 1 BEGIN IMPORTANT GET A HELPER TO ASS...

Page 13: ...d Repeat steps 1 4 to raise second assembly HINT Place a protective material under rafter end CORNER POSTS PARTS REQUIRED 6 5 IMPORTANT GET A HELPER TO ASSIST YOU FOR SAFETY AND STABILITY DURING THIS...

Page 14: ...edge of J 9 7 8 25 1 cm from outside edge of G at both ends Fig A RAFTERS PARTS REQUIRED 7 3 7 6 cm x8 x2 1 8 0 3 cm Drill Bit G J K FINISH 10 8 Secure using two 3 screws on each side Repeat steps 6 9...

Page 15: ...RTS REQUIRED Position corbels D on flat surface and pre drill 1 8 0 3 cm holes through as shown Square post and rafter 3 2 Position corbels flush to top edge of outer main rafter K and post H 1 BEGIN...

Page 16: ...cm x12 3 7 6 cm Attach upper end of corbel D to rafter K with one 3 7 6 cm screw Use two 3 7 6 cm Screws into Corner Post H at lower end of Corbel through the Pre Drilled holes Repeat steps 1 3 to att...

Page 17: ...nsure diagonal measurement is 183 7 8 467 cm Ensure posts are plumb SQUARING PERGOLA PARTS REQUIRED 2 183 7 8 467 cm Measurement to outside of posts Measurement to outside of posts Measurement to outs...

Page 18: ...st H at lower end of Corbel through the Pre Drilled holes Repeat steps 3 5 to attach three remaining corbels CORBELS PARTS REQUIRED FINISH 6 5 4 3 Position corbels flush to top edge of outer main raft...

Page 19: ...using two 3 7 6 cm screws per support Fig A Repeat steps 1 4 to make two more ladder supports 3 FINISH 4 3 7 6 cm x120 1 8 0 3 cm Drill Bit M x30 M 1 3 8 x 3 3 8 x 39 11 16 3 5 x 8 6 x 100 8 cm 1 BEG...

Page 20: ...vate one end of ladder assembly onto main rafter first then elevate the other end of Ladder to rest across rafters LADDER SUPPORTS PARTS REQUIRED 2 Slide ladder assembly against both posts as shown 1...

Page 21: ...ing ladder assemblies on rafters LADDER SUPPORTS PARTS REQUIRED 4 Secure outside ladder assemblies using two 3 7 6 cm screws at each corner into posts H Align ladder assemblies flush with installed ra...

Page 22: ...osts N between main rafters K revealing 1 1 2 3 8 cm on bottom INTERMEDIATE POSTS PARTS REQUIRED 2 Align ladder assemblies flush with installed rafter ends N N 1 1 2 3 8 cm Flush 1 BEGIN x4 3 3 8 x 3...

Page 23: ...K N N K J x20 3 7 6 cm Secure intermediate spacers to rafters K and J using four 3 7 6 cm screws Using four 3 7 6 cm screws secure ladder assemblies to corbels INTERMEDIATE POSTS PARTS REQUIRED FINISH...

Page 24: ...5 1 cm O D Flush O x8 3 4 x 1 1 2 x 37 1 9 x 3 8 x 94 cm CORBEL COVERS PARTS REQUIRED Position corbels covers O centered on corbels flush with corbel ends Fig A Secure using four 2 5 1 cm finish nails...

Page 25: ...each pre drilled hole Pre Drill 1 8 x 2 DEEP through each main rafter K into corner post H Pre drill a minimum 3 4 1 9 cm OFF CENTER from the opposite hole Fig A 1 BEGIN FINISH 2 3 1 2 8 9 cm 3 4 1 9...

Page 26: ...aps F centered at top of Corner Posts H Pre drill two 1 8 0 3 cm holes 2 5 1 cm apart through F Secure post caps using two 3 7 6 cm screws 1 BEGIN FINISH 2 1 8 0 3 cm Drill Bit x8 3 7 6 cm 1 8 0 3 cm...

Page 27: ...g screws or nail heads Using a scrap piece of scrap wood not included and a Hammer gently tap the wood and Post Skirt against the mounting hardware to leave reference marks on the back side of the Pos...

Page 28: ...to remove some stain Fig C Using provided sandpaper lightly sand the area to be touched up Sand in direction of grain 1 BEGIN FINISH 5 2 4 3 Fig A Fig C Fig B NOT INCLUDED MICRO SHADE KIT We have inc...

Page 29: ...of any repair work REQUIREMENTS Storage Buildings Playhouses To validate your warranty it is necessary to properly maintain your Backyard Storage Solutions LLC unit shingle the roof and paint or soli...

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