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Backyard Play Systems ULTRA PLAYSET 4098, Assembly Manual, Page: 19 / 81

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Backyard Play Systems ULTRA PLAYSET 4098 Assembly Manual Download Page 19

FORT

PARTS LAYOUT

RIGHT

FRONT

*IMPORTANT! 
Lay Out Corner Posts
as shown.

IMPORTANT! 

Install 1001-ST with 

counterbores oriented 

            as shown.

FORT

CORNER POSTS / FLOOR SUPPORTS

3/8” x 5-1/4” Hex Bolts

T-Nut 

Flat Washer 

Lock Washer 

LEFT SIDE

RIGHT SIDE

LEFT

[

[[

1029-ST

[

[[

2312-ST

 x1

[[

2545-ST

  x2

[[

2310-W

  x2

[[

2547-W

[

[[

1001-ST

 x2

[[

1001-ST

 x2

[[

1001-ST 

  x2

[[

2310-W

  x2

[[

2547-W

Note 2547-W 
hole location.

Summary of Contents for ULTRA PLAYSET 4098

Page 1: ...tober M F 8 00 AM to 6 00 PM EST Saturday 8 30 AM to 4 30 PM EST November through March M F 8 00 AM to 5 00 PM EST or email customerservice backyard play com Our staff is ready to provide assistance STOP STOP NOTICE This playset product is not intended for public use It is intended for residential application and is not warranted for public or commercial use ...

Page 2: ... 4HIS PAGE INTENTIONALLY LEFT BLANK ...

Page 3: ...ammer 5 lb Sledge 9 16 Combination Wrench 2 Square Drive Bit included Phillips Bit Combo Drive Bit Cordless Drill w Charger Drill Bits 1 8 1 4 7 16 7 8 Tape Measure Level C Clamps 8 Step Ladder Customer Service 1 866 890 2211 1000 Ternes Monroe MI 4816 ULTRA PLAYSET Model 4098 6315 Backyard Play Systems 2293 SB Recommended for Ages 3 to 11 NOTICE This playset product is not intended for public use...

Page 4: ...2 This page intentionally left blank ...

Page 5: ...dditional supplied washers to eliminate bolt protrusion To aid in proper assembly pound T nuts into their respective hole prior to assembly Pound in T nuts while the part is on the ground to ensure proper seating Use a soft material under parts when pounding in T nuts to ensure no scratching or de facing of parts 0DNH VXUH DOO IDVWHQHUV XVHG DUH DV VSHFLÀHG 8VLQJ D IDVWHQHU QRW VSHFLÀHG LQ D SDUWL...

Page 6: ...UXFW FKLOGUHQ QRW WR FOLPE ZKHQ WKH HTXLSPHQW LV ZHW 6OLSSHU VXUIDFHV PD FDXVH D KD DUG Verify that suspended climbing ropes chain or cable are secured at both ends Verify that suspended climbing ropes chain or cable cannot be looped back on itself QVWUXFW FKLOGUHQ QRW WR DWWDFK LWHPV WR WKH SOD JURXQG HTXLSPHQW WKDW DUH QRW VSHFLÀFDOO GHVLJQHG IRU use with the equipment such as but not limited to...

Page 7: ...HSWK 5HSODFH DV QHFHVVDU Tighten all hardware Check all protective coverings on bolts pipes edges and corners Replace if they are loose cracked or missing 5DNH DQG FKHFN GHSWK RI ORRVH ÀOO SURWHFWLYH VXUIDFLQJ PDWHULDOV WR SUHYHQW FRPSDFWLRQ DQG WR PDLQWDLQ DSSURSULDWH GHSWK 5HSODFH DV QHFHVVDU Lubricate all metallic moving parts per manufacturer s instructions Check all moving parts including swi...

Page 8: ...WDLQ WKH GHSWK RI WKH ORRVH ÀOO VXUIDFLQJ PDWHULDO 7R PDLQWDLQ WKH ULJKW DPRXQW RI ORRVH ÀOO PDWHULDOV PDUN WKH FRUUHFW OHYHO RQ play equipment support posts That way you can easily see when to replenish and or redistribute the surfacing Do not LQVWDOO ORRVH ÀOO VXUIDFLQJ RYHU KDUG VXUIDFHV VXFK DV FRQFUHWH RU DVSKDOW Poured In Place Surfaces or Pre Manufactured Rubber Tiles RX PD EH LQWHUHVWHG LQ...

Page 9: ...YSET ORIENTATION Hint Throughout this manual references made to the Left Side the Right Side and the Front of the playset serve as a consistent reminder to help with assembly RIGHT SIDE FRONT SIDE LEFT SIDE ...

Page 10: ...e is to first drill through a 1 4 pilot hole from the Hex Bolt side and then drill the larger 1 2 hole from the opposite T Nut side This will help avoid splintering the wood The Drill Both Sides ICON Fig 1 will remind you to drill according to this procedure Be sure to clean through holes of debris before inserting Hex Bolts 3 When assembling parts that are difficult to hold in position while pre ...

Page 11: ...ZE CONVERSION CHART Nominal Board Size Actual Size 1 x 4 3 4 x 3 3 8 1 x 6 3 4 x 5 3 8 5 4 x 4 1 x 3 1 2 5 4 x 6 1 x 5 1 2 2 x 4 1 3 8 x 3 3 8 2 x 6 1 3 8 x 5 3 8 4 x 4 3 1 4 x 3 1 4 x1 2315 ST x1 x1 1037 ST 2537 ST 2325 W x2 2310 W x1 x1 x1 x1 x11 x1 x1 2525 W x2 x2 2547 W x1 x1 2316 ST 2541 ST x2 2540 ST x2 1200 ST 1198 ST x2 x2 1201 ST 1202 ST 1199 ST 2568 ST x1 2567 ST x20 END VIEW 2569 ST END...

Page 12: ...laque x1 Safety Handle Binoculars x3 x2 Rope Climbing Rocks Green Climbing Rocks Yellow Slide Swing Beam Angled Plate Left Swing Beam Angled Plate Right Swing Beam 90o Plate Plastic Hole Plug Angled Angle plug Green Yellow 2036 2004 2551 2450 2411 2448 2447 2485 2449 2433 Sling Swing x2 2434 Sling Swing x1 2097 2438 2442 x3 x1 2405 2617 x2 DJ ROW ODW DVKHU ...

Page 13: ...ODSCREWS 3 8 LOCK NUT 4 3 1 2 3 8 2 1 2 3 1 1 4 2 1 2 PAN HEAD SCREW 2 1 2 1 5 8 1 3 4 x26 2 x11 x5 x11 x72 x49 x4 x8 x90 x63 x44 x240 x5 x6 x94 x12 x8 x5 1 4 ROCK WALL HARDWARE T Nut Lock Washer Hex Bolt 2452 2 BAGS Flat Washer 1 1 2 1 4 SAFETY HANDLE HDW Lag Screw Flat Washer 1 1 2 A C T U A L S I Z E S H O W N 2 SQUARE DRIVE BIT x1 ...

Page 14: ...12 A C T U A L S I Z E S H O W N 5 1 4 5 3 8 4 1 2 3 8 4 3 8 3 8 2 3 8 1 1 2 3 8 1 1 4 3 8 2 1 2 3 8 3 1 2 3 8 3 3 4 3 8 5 1 2 3 8 6 3 8 x4 x2 x2 x16 x1 x4 x1 x14 x2 x1 x1 x2 ...

Page 15: ...13 3 8 TORQUE WASHER 3 8 3 8 3 8 3 8 3 8 3 8 3 8 3 1 2 3 3 4 4 1 2 7 6 1 2 9 x2 x6 x2 x2 x12 x16 x1 A C T U A L S I Z E S H O W N ...

Page 16: ...1 3 8 x 3 3 8 2 x 6 1 3 8 x 5 3 8 4 x 4 3 1 4 x 3 1 4 x1 x5 x25 x1 x1 x2 µ x1 x2 x1 x2 x5 Metal Handrail x1 x1 9 Hand Grip x1 x1 x2 2327 ST 2328 ST 2329 W 2336 ST 1113 ST 2334 ST 1116 ST 1120 ST 2084 1020 ST 2405 2083 1124 ST 1114 ST 1015 1123 ST 1051 ST 2330 ST 2331 ST 1115 ST 1117 ST 1119 W 1121 ST 2326 ST 2537 ST x1 1118 ST 2222 ST x1 x1 2313 ST Round Hole 90o Angle Bracket x1 2335 ST ...

Page 17: ... 1 4 SAFETY HANDLE HDW Lag Screw Flat Washer 1 1 2 3 8 HEX HEAD BOLTS 4 3 8 2 1 2 3 8 3 3 8 5 1 2 3 8 x4 x6 1 1 2 3 8 x6 x2 3 3 4 3 8 x8 x11 2 SQUARE DRIVE BIT x1 2 1 2 PAN HEAD SCREW 2 1 2 x55 x45 x2 x3 x55 3 x4 3 8 LAG BOLTS 4 x4 WOODSCREWS 2 1 2 3 1 1 4 x84 x40 x100 T O W E R B R I D G E F A S T E N E R S ...

Page 18: ... 29 5 17 5 6 SAFETY AREA 6 SAFETY AREA 19 10 31 10 11 1 HEIGHT SET UP SWING ROCK WALL TOWER LEFT SIDE RIGHT SIDE FRONT SIDE BACK SIDE SLIDES ORIENTATION This space intentionally left blank ...

Page 19: ...nstall 1001 ST with counterbores oriented as shown FORT CORNER POSTS FLOOR SUPPORTS 3 8 x 5 1 4 Hex Bolts T Nut Flat Washer Lock Washer LEFT SIDE RIGHT SIDE LEFT 1029 ST 2312 ST x1 2545 ST x2 2310 W x2 2547 W 1001 ST x2 1001 ST x2 1001 ST x2 2310 W x2 2547 W Note 2547 W hole location ...

Page 20: ...Outside of Posts 48 56 1 2 56 1 2 1029 ST 2312 ST x1 2545 ST FORT CORNER POSTS FLOOR T Nut x14 3UH ÀW GHFN ERDUGV VR they are evenly spaced before installing screws Center boards between 48 and corner posts Make sure corner posts are squared to measurements shown NOTE HOLE LOCATIONS OF 2547 W ...

Page 21: ...x1 1037 ST x1 2335 ST x2 1037 ST Flush at ends 35 1 4 35 1 4 35 1 4 35 1 4 56 1 2 FORT ROOF SUPPORTS LEFT SIDE RIGHT SIDE x4 Align Holes 4 Hex Bolt Lock Washer Flat Washer 4 Hex Bolt Lock Washer Flat Washer 1 5 8 Wood Screws x8 1 5 8 Wood Screws 1199 ST QVWDOO ROWV ÀUPO but do not fully tighten Re Adjustment will be necessary Screw into deck x2 1200 ST ...

Page 22: ...OHV HQGV DQG FRUQHUV RI ERWK 67 DOLJQHG DQG ÁXVK GXULQJ DVVHPE Keep all holes aligned while assembling Note All counterbores face outward Note All counterbores face outward Tighten the screws and the bolt securely 1 3 4 Wood Screws 1 3 4 Wood Screws 1 3 4 Wood Screw 1 3 4 Wood Screw 1 3 4 Wood Screw 1 3 4 Wood Screw T Nut Flat Washer Lock Washer 2 Hex Bolt x2 2540 ST ...

Page 23: ...lt Lock Washer 3 1 2 Lag Bolt 3 1 2 Lag Bolt Flat Washer 4 Hex Bolt Lock Washer Flat Washer Lock Washer Flat Washer FORT RIGHT SIDE UPPER ARMS LEFT SIDE x1 1009 ST QVWDOO EROWV ÀUPO EXW GR QRW IXOO WLJKWHQ Re adjustment will be neccessary DO NOT OVER TIGHTEN LAG BOLTS PRE DRILL 1 4 x 1 1 2 DEEP before installing lag bolts Assembled 2540 ST ...

Page 24: ...Plug 5 1 2 Hex Bolt Tighten Securely FORT INSTALL LEGS FORT INSTALL LEGS RIGHT SIDE LEFT SIDE LEFT SIDE RIGHT SIDE 5 1 4 Hex Bolt with Lock washer and Flat Washer T Nut 5 1 2 Hex Bolt T Nut 5 1 4 Hex Bolt 5 1 2 Hex Bolt Flat Washer Lock Washer Plastic Angled Plug Plastic Angled Plug Plastic Angled Plug Note For Safety two people are required to carefully roll fort over x2 2325 W x2 2325 W ...

Page 25: ...tall 1 5 8 Wood Screws x 26 Two in each deck board Same Measurement Same Measurement SIDE VIEW Lag Bolt Hex Bolt T Nut x1 1088 ST x1 1009 ST x1 1085 ST HINT Temporarily hold 1085 ST in place under deck with 3 1 5 8 screws Then secure from top with 26 1 5 8 screws Once secured remove the 3 lower screws DO NOT OVER TIGHTEN LAG BOLTS PRE DRILL 1 4 x 1 1 2 DEEP before installing lag bolts ...

Page 26: ... ground has been leveled and prepared Lock Washer T Nut 1st position 2nd position Flat Washer Remove and re insert each 5 1 4 Hex Bolt one at a time through the holes from the opposite direction this time using a Lock Washer Flat Washer and T Nut Install And Tighten Into T Nuts At This Time Note For Safety two people are required to carefully roll fort over RIGHT SIDE LEFT SIDE ...

Page 27: ...ach Ladder with one 3 Wood Screw as shown 3 Wood Screw RIGHT SIDE BACK SIDE Flush FORT STEP LADDER Back side of ladder Mark and drill 9 16 through part 1009 ST Angled End 2 1 2 Wood Screws x 22 Back Front Flush POSITION LADDER TOP BLOCK 1053 ST AS SHOWN TO LADDER RAIL x5 1051 ST x1 2316 ST x1 1053 ST x1 2315 ST 1009 ST ...

Page 28: ...oard Attach with three 1 5 8 Wood Screws When installed front edge of Ladder Top Block 1053 ST should be flush with top of Step Ladder 1 5 8 Screws x3 x1 1053 ST x1 1053 ST FORT SWING BEAM SUPPORT RIGHT SIDE LEFT SIDE x1 2568 ST IMPORTANT Install 2568 ST with counterbores toward inside of fort 1 5 8 Wood Screws x2 Flush with ÁRRU ...

Page 29: ...s upward Lock Washer Flat Washer Flat Washer 6 Hex Bolt 6 Hex Bolt T Nut A A B B 2 1 2 Hex Bolt Lock Washer Flat Washer Lock Washer Flat Washer 2 Hex Bolt 1 Pre drill 3 16 pilot holes through 2568 ST from inside A Center drill in counterbore 2 Drill 7 16 through holes through 2568 ST from outside B x1 2568 ST Flush with ÁRRU ...

Page 30: ...Torque DVKHU EHIRUH ÀQDO VHDWLQJ of the Torque Washer Carriage Bolt Align shank with washer hole Torque Washer SWING BEAM SWING HANGERS 7 Carriage Bolts x12 Lock Nut x12 Flat Washer x12 Torque Washer x12 6 1 2 Carriage Bolt x12 Lock Nut Flat Washer Torque Washer x1 2749 W 2433 NOTE Ensure two to three threads are exposed past Lock Nut NOTE You may need to tap bolts with hammer to get through holes...

Page 31: ...29 SWING BEAM A FRAME T Nut x2 x2 2525 W Rotate 2525 W 180 o after installing T Nuts SWING BEAM ASSEMBLE x1 x2 3 3 4 Hex Bolt Lock Washer Flat Washer µ 2506 ST Pre installed T Nuts are underneath ...

Page 32: ...t Flat Washer x1 3 3 4 Carriage Bolt x2 2525 W 2449 DO NOT FULLY TIGHTEN CARRIAGE BOLTS AT THIS TIME RIGHT SIDE BACK SIDE NOTE Ensure two to three threads are exposed past Lock Nut NOTE You may need to tap bolts with hammer to get through holes Clean all debris from bolt threads before installing lock nuts ...

Page 33: ...47 4 1 2 Carriage Bolt x2 DO NOT FULLY TIGHTEN CARRIAGE BOLTS AT THIS TIME SWING BEAM ASSEMBLE Position swing beam assembly resting upon A frame NOTE You may need to tap bolts with hammer to get through holes Clean all debris from bolt threads before installing lock nuts ...

Page 34: ...t carriage bolt Repeat where arrows are shown Flat Washer x4 Lock Nut x4 3 3 4 Carriage Bolt SWING BEAM ASSEMBLE 6 1 2 Carriage Bolt Torque Washer Flat Washer Lock Nut NOTE You may need to tap bolts with hammer to get through holes Clean all debris from bolt threads before installing lock nuts ...

Page 35: ... SWING BEAM INSTALL 2 Re drill from opposite side using 7 16 bit 1 Pre drill using 3 16 bit 6 3 RIGHT SIDE RIGHT SIDE NOTE You may need to tap bolts with hammer to get through holes Clean all debris from bolt threads before installing lock nuts Position swing beam assembly resting upon plate and align with holes ...

Page 36: ... SWING BEAM INSTALL x1 T Nut Flat Washer 1 1 2 Hex Bolt Lock Washer x1 SWING BEAM INSTALL x1 T Nut Flat Washer 1 1 2 Hex Bolt Lock Washer x1 RIGHT SIDE RIGHT SIDE ...

Page 37: ... LEVEL Level swing beam and tighten all swing beam fasteners Tighten all fasteners Pre drill 1 4 x 1 1 2 deep hole SWING BEAM FINAL ASSEMBLY x2 2 1 2 Pan Head Screw 1 4 x 1 Fender Washer x2 3 Lag Bolt Lock Washer Flat Washer ...

Page 38: ...tractive and practical fashion 6 GREEN 6 YELLOW DO NOT position Rocks outside the 41 dimension DO NOT position Rocks in center of board Mark position of each Rock in final decided position 1 2 3 4 5 6 7 8 9 10 11 41 centered x11 1026 ST After marking Rock positions remove Rocks and drill 1 4 holes through Rock Wall Deck Boards using the marked hole locations LAY OUT PARTS ROCK LOCATIONS LAY OUT PA...

Page 39: ... firm surface Pound in 1 4 T Nuts in separate bag 2452 at each hole location 1 4 T Nut x26 Return panels to face up position Align Climbing Rocks back into position over their holes 1 4 x 1 1 2 Hex Head Bolts 1 4 Lock Washers T Nuts 1 4 Flat Washers ROCK WALL INSTALL ROCKS 1026 ST ...

Page 40: ...all board 1026 ST ÁXVK WR HGJH RI IRUW ÁRRU XVLQJ IRXU VFUHZV DV VKRZQ Secure rock wall cleat 2548 ST with WZR VFUHZV FHQWHUHG WKURXJK middle holes of 1026 ST top board Upper end of rock wall cleat 2548 ST VKRXOG EH EHORZ WRS RI 1026 ST top board Make sure rock wall cleat 2548 ST is pulled tightly against back of 1026 ST top board 1 2 1026 ST x1 2548 ST x1 2548 ST 1026 ST x10 Flush Center Center 1...

Page 41: ...e holes of rock wall boards Make sure rock wall cleat 2548 ST is pulled tightly against back rock wall boards FORT SWING SIDE WALL 1 1 4 Wood Screws x8 Install 2537 ST ÁXVK DW ERWWRP Install 2537 ST ÁXVK DJDLQVW board INSTALL THESE TWO BALUSTERS FIRST x2 2537 ST 1026 ST x10 RIGHT SIDE RIGHT SIDE LEFT SIDE LEFT SIDE ...

Page 42: ...d Screws x24 1 1 4 Wood Screws x24 Use 2537 ST as a 3 1 4 spacer Use 2537 ST as a 3 1 4 spacer 3 1 4 5 1 2 Install each 2537 ST ÁXVK DW ERWWRP Install each 2537 ST ÁXVK DW ERWWRP Flush 2537 ST RIGHT SIDE LEFT SIDE Inside View Inside View INSTALL THESE TWO BALUSTERS SECOND INSTALL THIS BALUSTER FIRST x3 2537 ST ...

Page 43: ...peat this step four more times with remaining Ladder Rungs 21 1 2 Approximately 13 1 2 between each Ladder Rung 1025 ST Step 1 Step 2 HHG 5RSHV WKURXJK IURQW RI 5RSH Ladder Top and Bottom Supports 2540 ST 1088 ST Tie a double knot on the back side RU 6DIHW NHHS W LQJ GRXEOH NQRWV XQWLO there is no remaining loose rope Do not cut ends of rope x5 1025 ST 1088 ST 2540 ST x2 Pre assembled ...

Page 44: ... that it can not be looped back on itself HHG ORZHU HQG RI OLPELQJ 5RSH WKURXJK hole in Lower Rail 1088 ST and tie a double knot on the back side Fig 1 Keep tying double knots at the bottom end of rope until there is no remaining loose rope Do not cut ends of rope OPTIONAL Tie several single knots in locations to allow logical hand grab points Step 1 Step 2 2540 ST Pre assembled 1088 ST ...

Page 45: ... RAFTERS RAFTERS RRG 6FUHZ RRG 6FUHZ 7 1XW RFN DVKHU ODW DVKHU H ROW Flush at peak STEP 1 STEP 2 T Nuts are facing inward Lay out four rafter halves 1198 ST as shown Pound in T Nuts Flush at peak 1198 ST 1198 ST ...

Page 46: ...s on rafters Ensure equal overhang on both sides about 7 8 Maintain 43 3 8 dimension between rafters RRG 6FUHZV Insert panels fully seated Install all roof boards Flush 2569 ST x2 Flush at peak REPEAT INSTALLATION OF ROOF BOARDS 2567 ST ON OPPOSITE SIDE 2567 ST x20 ...

Page 47: ...SUPPORT 1 1 4 Wood Screws x16 Flush Flush Screws installed from inside Screws installed from outside ROOF ROOF BOARDS RRG 6FUHZV x2 1202 ST 2569 ST x2 REPEAT INSTALLATION OF ROOF BOARD 2569 ST ON OPPOSITE SIDE x2 1201 ST ...

Page 48: ...x1 2036 2004 Clip a Spring Clip at the end of each Swing and Trapeze chain Then using the Spring Clips attach the Swings and Trapeze to the swing brackets on the swing beam as shown below Attach Playset Plaque using One 1 Philips Head Screw provided at each corner of Plaque Swing Swing Swing ...

Page 49: ...e sure all base pieces uprights and slide DUH UHVWLQJ ÁDW RQ WKH JURXQG It may be necessary to loosen the soil beneath playset to make everything level 2 1 2 Wood Screws x4 2 1 2 Wood Screws x4 2 1 2 Wood Screws x4 Stakes Flush with TOP Stakes Flush with SIDES x2 1015 x2 1015 x2 1015 Stakes Flush with TOP ...

Page 50: ...3 4 3 4 SLIDE SLIDE MOUNT INSTALL 4 3 4 1 14 2 Wood Screw x2 2 3 4 Position slide mount beneath deck end board Attach with two 2 wood screws as shown Center Part 1051 ST on deck board 1051 ST x1 1051 ST 2312 ST ...

Page 51: ... SLIDE DRILL Slide Drill 1 8 holes at dimples through Slide and 2312 ST into 1051 ST 1 inch deep SLIDE MEASURE Slide 4 3 4 2442 End deck board 2312 ST 2312 ST 1085 ST 1051 ST ...

Page 52: ...50 SLIDE SURFACING MATERIAL Apply Surfacing Material at recommended depth or deeper SLIDE MOUNTING SCREWS 2 1 2 Pan Head Wood Screw x3 1 4 x 1 Fender Washer x3 2312 ST ...

Page 53: ...ep DO NOT OVER TIGHTEN LAG BOLTS SAFETY HANDLES INSTALL WWDFK HIW DQG 5LJKW 6DIHW DQGOHV WR WKH 6WHS DGGHU 5DLOV ZLWK WZR DJ ROWV WKURXJK ODW DVKHUV WWDFK WKLUG 6DIHW DQGOH DV VKRZQ The height of the handles is to be determined by the customer depending on the age of the child etc Flat Washer 1 8 Pre Drill Do not drill through 1 1 2 Lag Bolts DO NOT OVER TIGHTEN LAG BOLTS x2 1020 ST x3 2405 ...

Page 54: ...sher DO NOT OVER TIGHTEN LAG BOLTS DO NOT OVER TIGHTEN LAG BOLTS 1 4 Pre Drill x 2 deep 1 4 Pre Drill x 2 deep 1 4 Pre Drill x 2 deep INSTALL SWING SAFETY BARRIER x2 1020 ST RIGHT SIDE 3 Lag Bolt x4 Lock Washer Pre drill 1 4 x 1 1 2 deep at both sides Do not drill through Flat Washer LEVEL Flush with leg x1 2541 ST ...

Page 55: ...53 THE TIRE SWING KIT MAY BE INSTALLED NOW REFER TO THE TIRE SWING INSTALLATION MANUAL STOP BEGIN TOWER BRIDGE ASSEMBLY LEFT SIDE RIGHT SIDE FRONT SIDE BACK SIDE ...

Page 56: ...n Pay close attention to hole locations T Nut x10 Install T Nuts BEFORE assembling Tower T Nuts should be installed toward the INSIDE of tower legs 2329 W TOWER FRAME 1 ASSEMBLE TOP 3 3 4 Hex Bolt x2 Lock Washer Flat Washer T Nut Pre Installed T Nuts downward 3 Wood Screw x2 T Nut Flush Flush 5 1 2 Hex Bolt x2 Lock Washer Flat Washer 2336 ST 1124 ST 1117 ST Board 1124 ST will overhang 1 3 8 this s...

Page 57: ...2329 W Eventual parts shown for positioning only don t install yet After installing all T nuts ÁLS HDFK HQG RYHU HQG lengthwise as shown TOWER FRAME 2 ASSEMBLE TOP 5 1 2 Hex Bolt x2 Lock Washer Flat Washer Pre Installed T Nuts downward T Nut 3 Wood Screw x2 3 3 4 Hex Bolt x2 Lock Washer Flat Washer 1124 ST 1117 ST 1113 ST Flush Flush 2329 W Board 1113 ST will overhang 1 3 8 this side Board 1124 ST...

Page 58: ...SEMBLE Get a helper to steady the Tower Frame during this step 4 Hex Bolt Lock Washer Flat Washer LEFT SIDE FRONT SIDE TOWER ASSEMBLE 4 Hex Bolt Lock Washer Flat Washer TOP 1113 ST LOO EH ÁXVK with top of board ...

Page 59: ... TOWER ASSEMBLE TOWER ASSEMBLE 3 3 4 Hex Bolt x4 Lock Washer Flat Washer 3 Wood Screw x4 4 Hex Bolt Lock Washer Flat Washer FRONT SIDE LEFT SIDE FRONT SIDE 1115 ST 1124 ST 1124 ST Flush ...

Page 60: ... 3 Wood Screws x4 17 3 8 17 3 8 Flush Flush BACK SIDE FRONT SIDE Center between 2329 W and 2329 W BACK SIDE FRONT SIDE 2 1 4 4 1 2 QVWDOO WKLV SDQHO ÀUVW 2 1 2 Wood Screws x6 x1 1116 ST x1 2328 ST 2329 W 2329 W 2329 W 2329 W ...

Page 61: ...E FRAME Pre Installed T Nut TOWER DECK 2 1 2 Wood Screws x48 spaced evenly BACK SIDE FRONT SIDE pre installed Lock Washer Flat Washer 1 1 2 Hex Bolt FRONT SIDE 2327 ST 1123 ST 2328 ST x2 2327 ST 2336 ST x1 2084 ...

Page 62: ... BRIDGE BRIDGE FRAME FRAME 27 5 8 27 5 8 1 11 16 From edge of corner post 1 11 16 From edge of corner post 7 16 Pre Drill through 1 3 4 1 13 16 Measure and Mark four locations LEFT SIDE ...

Page 63: ... BRIDGE Flush Flush 1 1 2 Hex Bolt Lock Washer Flat Washer TG JOIST T Nut x1 1118 ST x2 2084 BRIDGE FRAME 19 Mark both locations From inside of Corner Post 6 3 11 16 ...

Page 64: ...her T Nut Flush B BRIDGE 7 16 Drill Through JOIST 1 1 2 Hex Bolt Lock Washer Flat Washer T Nut Flush 2336 ST TG 1 1 2 Hex Bolt Lock Washer Flat Washer T Nut T Nut Flush BRIDGE 1 1 2 Hex Bolt Lock Washer Flat Washer T Nut T Nut JOIST Flush 1118 ST PLAYSET DECK ...

Page 65: ... BRIDGE ATTACH 2 1 2 Wood Screws x28 Install First Flush to uprights 1121 ST FRONT SIDE BRIDGE DECK 1121 ST Flush all panels 2 1 2 Hex Bolt x4 Flat Washer Lock Washer T Nut T Nut T Nut 2334 ST x2 ...

Page 66: ... TOWER BRIDGE RAILING 4 Hex Bolt Lock Washer x6 Flat Washer ORIENT BOARDS SO TOP IS FLUSH WITH POST 2313 ST FRONT SIDE Flush Flush x1 1113 ST x2 1113 ST x2 BRIDGE RAILING 8 3 16 1 1 4 2313 ST ...

Page 67: ...DGE BRIDGE RAILING RAILING 2313 ST 7 16 Drill Through KEEP DRILL LEVEL 2313 ST Flat Washer Lock Washer 1 1 2 Button Head Screw T Nut Angle Bracket 2084 Flat Washer Lock Washer 1 1 2 Button Head Screw T Nut ...

Page 68: ...UPPORT 2 1 2 Hex Bolt Lock Washer Flat Washer T Nut BACK SIDE 1119 ST x1 TOWER BRIDGE RAILING 4 Hex Bolt Lock Washer Flat Washer 2 1 2 Hex Bolt Lock Washer Flat Washer FRONT SIDE 1114 ST Flush counterbore on underside ...

Page 69: ... BRIDGE RAILING 4 1 1 2 Button Head Screw Lock Washer T Nut Angle Bracket Flat Washer 2084 x1 2326 ST BRIDGE RAILING 8 3 16 1 1 4 ...

Page 70: ... BRIDGE RAILING x1 2326 ST Flat Washer Lock Washer 1 1 2 Button Head Screw T Nut BRIDGE RAILING 7 16 Drill Through ...

Page 71: ...rew x2 x1 2326 ST BALUSTERS INSTALL 3 1 4 6 1 4 3 8 3 1 4 Use 2537 ST as 3 1 4 spacer DIWHU LQVWDOOLQJ ÀUVW EDOXVWHU BEGIN HERE BEGIN HERE 6 1 4 2 1 4 Ensure 3 1 4 space between each baluster 1 1 4 Wood Screws x60 SPACER x15 2537 ST ...

Page 72: ... 2 3 8 3 8 BACK SIDE 3 1 4 2537 ST 2537 ST 3 1 4 INSTALL BALUSTERS 3 1 4 2 1 4 BALUSTERS INSTALL 3 8 Ensure 3 1 4 space between each baluster x5 2537 ST 1 1 4 Wood Screws x20 SPACER BEGIN HERE Ensure 3 1 4 space between each baluster ...

Page 73: ... STEP LADDER ASSEMBLE 3 Wood Screws x20 2331 ST 2330 ST x5 1051 ST STEP LADDER INSTALL FRONT SIDE 2336 ST 16 3 1 2 1 11 16 Measure Mark and 7 16 Pre Drill Through Back side of ladder ...

Page 74: ... STEP LADDER INSTALL HAND GRIPS INSTALL Measure Mark and 7 16 Pre Drill Through 24 1 2 24 1 2 1 11 16 1 11 16 3 Hex Bolts Lock Washer FRONT SIDE Flat Washer 2336 ST T Nut T Nut ...

Page 75: ...INSTALL Lock Washer Flat Washer 1 1 2 Lag Bolts x4 Flat Washer Metal Handrail 9 Hand Grip x2 1 1 2 Button Head Screws x2 2083 2405 DO NOT OVER TIGHTEN LAG BOLTS T Nut T Nut STAKES INSTALL 2 1 2 Wood Screws x8 1015 ...

Page 76: ...NSTALL 3 Wood Screws x8 Flush Flush 1120 ST GUSSETS INSTALL 3 Lag Bolt 4 Lag Bolt into Tower Leg 2329 ST Lock Washer Flat Washer 2329 ST 1020 ST 1 4 Pre Drill 2 deep 1 4 Pre Drill 2 deep DO NOT OVER TIGHTEN LAG BOLTS x2 ...

Page 77: ... STEP LADDER LADDER BLOCK INSTALL BACK SIDE 2 1 2 Screws x4 Flush x1 2222 ST 2222 ST CENTER IN OPENING INSTALL SLIDE TOP VIEW Dimples 1117 ST 1113 ST 2442 ...

Page 78: ... SLIDE INSTALL 5 Drill 1 8 holes at x3 dimples through Slide deck boards and into 1117 ST 1 inch deep Slide 1117 ST INSTALL SLIDE 2 1 2 Pan Head Wood Screw x3 1 4 x 1 Fender Washer x3 1117 ST ...

Page 79: ...culars Binocular Bracket Any Top Rail Top Rail 3 8 x 3 Lag Bolt 1 4 x 4 1 4 Hex Bolt 1 4 Fasteners 1 4 Flat Washer 1 4 Flat Washer 1 4 Lock Nut Pre Drill 5 16 x 2 deep Drill hole in middle of rail 3 8 Flat Washer 2617 1 Install binocular bracket FIRST 2 Attach binoculars to bracket with fasteners as shown ...

Page 80: ...RDWHG ZRRG 2 The unit has been regularly and properly maintained and inspected 3 The failure occurs when the unit is owned by the original purchaser 4 This warranty is non transferable 5 Backyard Play Systems has received a copy of your original proof of purchase with any claims in writing 6 Backyard Play Systems has had reasonable opportunity during the sixty 60 days following the UHFHLSW RI QRWL...

Page 81: ... an implied warranty lasts so the above limitation may or may not apply to you Backyard Play Systems does not assume or authorize any person to assume for us any other liability in connection with the sale of our products To the maximum extent of the law Backyard Play Systems assumes no responsibility for incidental or consequential damages which may arise from the purchase or use of our playset o...

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