Backyard Discovery Tucson 65411 User Manual Download

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• Owner's Manual
• Frequently Asked Questions
• Assembly Instructions
• Warranty Information

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Manufacturer:   Backyard Discovery
                         3001 North Rouse
                         Pittsburg, KS 66762

1-800-856-4445

Made in China

INS-65411-07-Tucson 11/07/11

Features the fastening system.

Register your new swing set on-line @ www.swingsetonline.com

(you will also find any updates on assembly instructions and

information to order replacement parts)

Save this assembly manual for future reference in the event that

you need to order replacement parts.

Summary of Contents for Tucson 65411

Page 1: ...l l l l 6 6 6 65 5 5 54 4 4 41 1 1 11 1 1 1 Manufacturer Backyard Discovery 3001 North Rouse Pittsburg KS 66762 1 800 856 4445 Made in China INS 65411 07 Tucson 11 07 11 Features the fastening system...

Page 2: ...TANT TIPS AND SAFETY INFORMATION AFTER YOU HAVE READ THE ASSEMBLY MANUAL YOU WILL BE ABLE TO DECIDE IF YOU NEED PROFESSIONAL HELP TO COMPLETE THE ASSEMBLY OF THE STRUCTURE SEPARATE AND IDENTIFY ALL PA...

Page 3: ...being void and or safety violations that could result in serious injury This manual contains helpful information concerning Assembly Preparation Installation Procedure and Required Maintenance Always...

Page 4: ...orms and slides out of direct sunlight to reduce the likelihood of serious burns A slide that faces north will receive the least direct sunlight 9 Separate active and quiet activities from each other...

Page 5: ...r or the swing area the total Unit capacity is outlined in the Basic Setup Dimensions section of instruction manual The maximum fall height and recommended play area is also available in the Basic Set...

Page 6: ...ew season 6 Check swing seats ropes cables and chains monthly during usage season for evidence of deterioration Replacement should be made of any swing seat that has developed cracks in the plastic se...

Page 7: ...ed Third Party Assembly Customer may in their sole discretion elect to use a third party person or service to assemble this product Backyard Discovery assumes no responsibility or liability for any ch...

Page 8: ...stationary equipment such as climbers and slides However because children may deliberately jump from a moving swing the shock absorbing material should extend in the front and rear of a swing a minimu...

Page 9: ...the customer s discretion 6 Why does it seem that my swing set is developing cracks Wood is a natural material no two pieces are exactly alike Each piece has its own characteristics and personality a...

Page 10: ...ng the rough cut sizes from the sawmill and not the finished dimensions Retailers home stores etc all use this accepted practice for describing lumber dimensions However Backyard Discovery playsets ar...

Page 11: ...r Rubber Mallet Optional Ladder Phillips Screw Driver Drill Attachments Phillips Head 1 8 3 8 Drill Bits Tools Required for Installation These are the tools that are generally required for assembly of...

Page 12: ...s s s 1 While assembling unit take time before and after each phase to make sure fort is level If fort is not level assembly will be difficult and improper assembly may result Extra care must be taken...

Page 13: ...RACE W101630 1 3 8 x2 3 8 x18 1 8 36x60x460 2 F2 ANGLE BRACE W101629 1 3 8 x2 3 8 x12 1 4 36x60x310 2 G1 GROUND BOARD W101529 1 x5 1 4 x59 1 2 24x134x1511 2 G2 SWING BEAM SUPPORT W101623 1 x5 1 4 x34...

Page 14: ...PICNIC SUPPORT W101628 1 x3 3 8 x13 1 2 24x86x344 2 H9 PICNIC SUPPORT W101626 1 x3 3 8 x6 3 4 24x86x172 2 H10 FLOOR BRACE W101534 1 x3 3 8 x3 3 8 24x86x86 4 H73 ROCK WALL RAIL W100024 24 x86 x1238 24x...

Page 15: ...x34 1 8 16x134x868 1 M1 TARP SUPPORT W101540 5 8 x3 3 8 x40 16x86x1016 2 M2 FLOOR BOARD W101525 5 8 x3 3 8 x36 3 4 16x86x935 13 M3 TARP SUPPORT W101539 5 8 x3 3 8 x36 3 4 16x86x935 3 M4 FLOOR TARP SUP...

Page 16: ...x122 2 M12 WALL SLAT W101536 5 8 x3 3 8 x25 1 4 16x86x640 9 M71 ROCK BOARD W100022 5 8 x3 3 8 x20 1 4 16x86x514 6 M72 ROCK WALL SLAT W100023 5 8 x3 3 8 x20 1 4 16x86x514 2 M77 SLIDE BRACE W100544 5 8...

Page 17: ...7 H BOLT WH 5 16x1 1 2 H100010 19 K BOLT WH 5 16x2 H100012 24 J BOLT WH 5 16x1 3 4 H100011 6 AD WASHER LOCK EXT 12x19 H100031 68 CY SCREW PWH 8x5 8 H100128 17 AC WASHER LOCK EXT 8x19 H100030 104 N10...

Page 18: ...0 4 CB WASHER SAFETY 17x30 H100103 7 CJ NUT LOCK 5 16 H100110 9 BZ SWING HANGER QUICK LINK H100099 6 CD WASHER FLAT 8x27 H100105 15 BX WASHER SPLIT 5 16 H100095 4 CE WASHER FLAT 9x18 H100106 4 CG WASH...

Page 19: ...YELLOW PLASTIC A100043 2 KF TRAPEZE WITH HARDWARE YELLOW A100109 1 EM SLIDE BED 8 YELLOW A100056 1 FB SWING SEAT YELLOW A100070 2 QZ TRIANGLE PLATE 100 5 HOLE A100294 2 FW CHAIN GREEN 31 A100112 2 EZ...

Page 20: ...ss s s so o o or r r ri i i ie e e es s s s NOT TO SCALE KD PLASTIC GROUND STAKE BROWN A100179 6 KB PICNIC TABLE TARP A100195 1 KC ROOF TARP A100196 1 T 40 Torx Wrench A100041 2 T 40 Torx Bit A100042...

Page 21: ...D OF THE PLASTIC SLIDE BED USING A 5 16 DRILL BIT AND USING THE DIMENSIONS SHOWN BELOW THIS END WILL BE THE TOP OF THE SLIDE TAKE NOTE OF SLIDE BED SURFACE FINISH THE DULL SIDE WILL BE TOWARDS THE GRO...

Page 22: ...BEND THE SLIDE BED TOWARDS THE TOP OF THE SLIDE AND INSERT THE BED INTO THE SLIDE CAVITY MAKE SURE SLIDE BED IS COMPLETELY DOWN IN THE SLIDE CAVITY PLACE THE OTHER SLIDE RAIL ON A FLAT SURFACE WITH TH...

Page 23: ...ING BEAM USING 2 3 4 HEX BOLTS FLAT WASHERS AND 5 16 LOCK NUTS SB74 QZ GD GD SWING BEAM ASSEMBLY SB74 SWING BEAM W102304 2 x5 1 4 x89 1 2 50x134x2274 1 QZ TRIANGLE PLATE 100 5 HOLE A100294 2 GD L BRAC...

Page 24: ...1 SWING BEAM SUPPORT USING 2 LAG SCREWS AND LOCK WASHERS ATTACH H80 GROUND BOARD TO E77 A NGLE BRACES USING 2 BOLTS LOCK WAS HERS AND 7 8 BARREL NUTS W71 H79 E77 E77 H80 BOLT WH 5 16x4 1 2 BOLT WH 5 1...

Page 25: ...ATTACH 2 QZ TRIANGLE PLATES TO W71 SWING BEAM SUPPORT USING 1 3 4 BOLTS LOCK WASHER AND 7 8 BARREL NUT BOLT WH 5 16x1 3 4 WASHER LOCK EXT 12x19 NUT BARREL WH 5 16x7 8 SWING BEAM ASSEMBLY SB74 W71 SB74...

Page 26: ...ND SAFETY WASHER INTO HOLES IN THE EDGE OF SB74 SWING BEAM SECURE SWING HANGER TO W71 SWING BEAM USING FLAT WASHERS AND 5 16 LOCK NUTS SWING HANGER QUICK LINK NUT LOCK 5 16 WASHER FLAT 8x27 SWING BEAM...

Page 27: ...s as a guide pre drill top edges of rails with a 1 8 drill bit Failure to pre drill may result in board splitting TOP TOP M72 M71 SCREW PFH 8x1 1 2 H73 THESE SURFACES FLUSH BOTH SIDES PRE DRILL TOP ED...

Page 28: ...t t te e e es s s s Oreint top edge of rocks with top edge of slats Fasten rocks as shown BOLT FA 3 8x1 1 2 CLIMBING ROCK GREEN SMALL T NUT 3 8 SCREW PFH 8x1 1 8 QTY DESCRIPTION 6 CLIMBING ROCK GREEN...

Page 29: ...ce to E2 Fort Uprights using hardware K AC AD and D as shown Step 2 Attach center N1 Wall Rail to E2 Fort Uprights between H1 roof cross brace and G2 swing beam support using Screws BS as shown Step 3...

Page 30: ...Hardware needed 10 D NUT BARREL WH 5 16x7 8 H100005 10 AD WASHER LOCK EXT 12x19 H100031 10 AC WASHER LOCK EXT 8x19 H100030 6 K BOLT WH 5 16x 2 H100012 4 H BOLT WH 5 16x1 1 2 H100010 Step 2 Attach K3 A...

Page 31: ...ew Z Washer AC as shown Step 3 Attach K1 Wall Rail K2 Arched Wall Rail to E1 E2 fort uprights using Lag Screw Z Washer AC as shown Step 4 Attach M4 Floor Tarp Support to E1 E2 fort uprights using Scre...

Page 32: ...D NUT BARREL WH 5 16x7 8 H100005 4 Z LAG SCREW WH 5 16x2 H100027 Step 3 Attach F1 Angle Brace to H2 floor joist E2 fort upright using Lag Screw Z Washer AC as shown Step 2 Attach H2 Floor Joist H10 Fl...

Page 33: ...Pre drill and secure each floor board using Screws CK outside BQ middle as shown To prevent board splitting you must pre drill each board with a 1 8 drill bit before attaching Note It is vital that t...

Page 34: ...rights using Bolt K Washers AC AD and Nut Barrel D as shown Note It is vital that the fort be level before and after each phase of assembly To prevent board splitting you must pre drill each board wit...

Page 35: ...the top of H6 wall rail on the other side of fort To prevent board splitting you must pre drill each board with a 1 8 drill bit before attaching Note Do not overtighten screws overtightening may cause...

Page 36: ...ling walls It would be best to line up the boards on the wall before attaching to estimate if a larger or smaller gap is needed Note Do not overtighten screws overtightening may cause the screw to sti...

Page 37: ...ugh the boards and may cause sharp points The head of the screw should NOT sink into the wood for this phase it should be flush Note It is vital that the fort be level before and after each phase of a...

Page 38: ...9 H100030 4 CK SCREW PFH 8x2 H100111 Step 1 Attach H5 Picnic Tarp Support to E1 E2 fort uprights using Lag Screws Z Washer AC as shown To prevent board splitting you must pre drill each board with a 1...

Page 39: ...nto the F2 angle brace before it is attached to the uprights Attach F2 angle brace to E1 fort upright using Lag Screws Z and Washers AC as shown Repeat this process to attach the picnic support to the...

Page 40: ...1 3 4 H100089 8 CK SCREW PFH 8x2 H100111 4 BR SCREW PFH 8x1 1 8 H100088 Note Do not overtighten screws overtightening may cause the screw to stick through the boards and may cause sharp points The hea...

Page 41: ...ly Phase 13 Hardware needed 2 B NUT BARREL WH 5 16x5 8 H100004 2 D NUT BARREL WH 5 16x7 8 H100005 4 AD WASHER LOCK EXT12x19 H100031 4 AC WASHER LOCK EXT8x19 H100030 4 F BOLT WH 5 16x1 H100008 4 BP SCR...

Page 42: ...de of M3 with 3 Screws CY Pull other side of tarp tight and attach to the inside of other M3 tarp support using 3 Screws CY as shown Phase Notes Assemble with hardware as shown Parts needed 1 KC ROOF...

Page 43: ...Phase 15 Hardware needed 6 CY SCREW PWH 8x5 8 H100128 Step 1 Drape KB Tarp over M4 floor tarp support and M3 tarp supports Attach one side of tarp to the inside of M3 with 3 Screws CY Pull other side...

Page 44: ...re assembly of hand grips Repeat step to assembly second EA handle grip Phase Notes Assemble with hardware as shown Parts needed 2 EA HAND GRIP YELLOW PLASTIC A100043 Fort Assembly Phase 16 Hardware n...

Page 45: ...AA Washers AC as shown Hardware needed 2 AA LAG SCREW WH 5 16x2 1 2 H100028 2 AC WASHER LOCK EXT 8x19 H100030 Rock Ladder Attachment Phase 17 Parts needed 1 ROCK WALL LADDER ASSEMBLY Phase Notes Assem...

Page 46: ...he Slide Assembly to the fort floor using the Safe T Fuse hardware as shown Step 1 Center the wave slide assembly in the opening opposite the swing beam assembly as shown Step 2 Using a drill with a 5...

Page 47: ...T 8x27 H100105 4 AJ BOLT HEX 5 16x1 1 4 H100042 4 CY SCREW PFH 8x5 8 H100128 Step 1 Attach the Swing Beam Assembly to G2 Swing Beam Support using Bolts AJ Washer BX Washer CD through the GD angle brac...

Page 48: ...100070 2 FW CHAIN GREEN 31 A100112 1 KF PLASTIC TRAPEZE BAR YELLOW A100109 Hardware needed 6 CK SCREW PFH 8x2 H100111 Step 2 Attach Swing Seats FB to swing beam using Quick Clip FA and Chain EZ Step 3...

Page 49: ...ities stated in the applicable Assembly Manual Acts of nature including but not limited to wind storms hail floods excessive water exposure Improper installation including but not limited to installat...

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