Backyard Discovery Liberty 44210 Owner'S Manual Download

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Parts Identification

W100988 (4 REQ)
M75-ROCK WALL BOARD-5/8"x3 3/8"x26 5/8" (16x86x675)

W100989 (4 REQ)
M76-ROCK WALL BOARD-5/8"x3 3/8"x26 5/8" (16x86x675)

W101024 (17 REQ)
M12-CABIN WALL SLAT-5/8"x3 3/8"x26 1/8" (16x86x664)

W101003 (7 REQ)
M13-PORCH PICKET-5/8"x3 3/8"x21 1/8" (16x86x536)

W100935 (1 REQ)
M70-SLIDE BED SUPPORT-5/8"x3 3/8"x19 7/8" (16x86x505)

W100610 (1 REQ)
M73-REAR SUPPORT-5/8"x3 3/8"x19 1/4" (16x86x488)

W101061 (2 REQ)
M14-PICNIC TABLE FRONT LEG-5/8"x3 3/8"x19" (16x86x482)

W101055 (24 REQ)
M15-PICKET-5/8"x3 3/8"x16 3/4" (16x86x424)

W101021 (6 REQ)
M16-WALL RAIL-5/8"x3 3/8"x13 1/4" (16x86x338)

W101041 (12 REQ)
M17-RAIL-5/8"x3 3/8"x12" (16x86x306)

W101010 (1 REQ)
K1-WALL RAIL DOUBLE ARCH-5/8"x5 1/4"x86 7/8" (16x134x2208)

W101011 (1 REQ)
K2-WALL RAIL SINGLE ARCH-5/8"x5 1/4"x86 7/8" (16x134x2208)

Summary of Contents for Liberty 44210

Page 1: ... Manual FAQ s Assembly Instructions Warranty Information Liberty Wooden Playcenter 2010 Model 44210 Manufacturer Backyard Discovery 3001 North Rouse Pittsburg KS 66762 Made in China INS 44210 01 Rev 04 12 2010 ...

Page 2: ...t in the warranty being void and or safety violations that could result in serious injury This manual contains helpful information concerning Assembly Preparation Installation Procedure and Required Maintenance Always keep the safety of your children in mind as your play structure is being built and as your children play on the set Before your children play on the set please review the Operation I...

Page 3: ...al platforms and slides out of direct sunlight to reduce the likelihood of serious burns A slide that faces north will receive the least direct sunlight 9 Separate active and quiet activities from each other For example locate sandboxes away from swings or use a guardrail or barrier to separate the sandbox from the movement of the swings Suggested Playground Surfacing Playground equipment should n...

Page 4: ...e swing area the total Unit capacity is outlined in the assembly section of instruction manual The maximum fall height and recommended play area is also available on the assembly manual for the specific unit 2 On site adult supervision is required 3 Instruct children not to walk close to in front of behind or between moving swings or other moving playground equipment 4 Instruct children to sit in ...

Page 5: ...and chains should be removed and replaced if excessive wear is found 6 For rusted areas on metallic members such as monkey bars hand supports brackets etc Sand and repaint using a non lead based paint meeting the requirements of Title 16 CRF Part 1303 7 Inspect wood parts monthly The grain of the wood sometimes will lift in the dry season causing splinters to appear Light sanding may be necessary ...

Page 6: ...eter of stationary equipment such as climbers and slides However because children may deliberately jump from a moving swing the shock absorbing material should extend in the front and rear of a swing a minimum distance of 2 times the height of the pivot point measured from a point directly beneath the pivot on the supporting structure X3 4 This information is intended to assist in comparing the re...

Page 7: ...for more information 8 What is the best way to get started assembling the playset Backyard Discovery recommends taking all the parts out of the boxes and arranging them by part number before you begin any assembly This will not only allow faster assembly but will also identify any parts that may be missing or damaged so they can be replaced before assembly If parts are missing or need replacement ...

Page 8: ...e not included in the playset purchase Level 24 Open end Wrenches Nut drivers 7 16 9 16 Tape Measure 3 8 Drive Ratchet 9 16 std sockets Claw Hammer 9 16 deep sockets 3 8 Cordless Drill or Electric drill 1 8 5 16 Drill attachments 3 8 drill bits Phillips head screw 3 8 Socket Driver Torque head screw An Adult w an Phillips Straight Blade Rubber Mallet Optional Adult helper screw drivers ...

Page 9: ...Liberty Wooden Playcenter Assembly Instructions ...

Page 10: ...hases Using incorrect hardware may result in improper assembly 4 Whenever a t nut is used follow these directions Place t nut in pre drilled hole Tap in with hammer Place bolt with washers in the opposite side Hand tighten to make sure the bolt is in the t nut DO NOT over tighten 5 Read the steps of each phase thoroughly The written steps may include important information not shown in the illustra...

Page 11: ... UPRIGHT 3 x3 x59 76x76x1500 W100998 1 REQ B5 LOWER UPRIGHT 3 x3 x59 76x76x1500 W101018 1 REQ B6 FORT UPRIGHT 3 x3 x59 76x76x1500 W101033 1 REQ B7 LOWER UPRIGHT 3 x3 x59 76x76x1500 W101076 1 REQ B8 FORT UPRIGHT 3 x3 x59 76x76x1500 W100948 2 REQ E51 ANGLE BRACE 1 3 8 x3 3 8 x88 3 4 36x86x2254 W100036 1 REQ E72 LEFT RAIL 1 3 8 x3 3 8 x61 3 4 36x86x1570 W100037 1 REQ E73 RIGHT RAIL 1 3 8 x3 3 8 x61 3...

Page 12: ...16x86x1320 W101051 2 REQ M5 GABLE BOARD 5 8 x3 3 8 x50 3 8 16x86x1280 W101007 9 REQ M6 FLOOR BOARD 5 8 x3 3 8 x49 16x86x1246 W101019 10 REQ M7 WALL RAIL 5 8 x3 3 8 x47 1 8 16x86x1198 W101052 2 REQ M8 GABLE BOARD 5 8 x3 3 8 x43 3 4 16x86x1110 W101053 2 REQ M9 GABLE BOARD 5 8 x3 3 8 x37 16x86x940 W101064 2 REQ M10 PICNIC TABLE BACK LEG 5 8 x3 3 8 x29 1 2 16x86x748 W101057 2 REQ M11 PICNIC TABLE CENT...

Page 13: ... REQ M70 SLIDE BED SUPPORT 5 8 x3 3 8 x19 7 8 16x86x505 W100610 1 REQ M73 REAR SUPPORT 5 8 x3 3 8 x19 1 4 16x86x488 W101061 2 REQ M14 PICNIC TABLE FRONT LEG 5 8 x3 3 8 x19 16x86x482 W101055 24 REQ M15 PICKET 5 8 x3 3 8 x16 3 4 16x86x424 W101021 6 REQ M16 WALL RAIL 5 8 x3 3 8 x13 1 4 16x86x338 W101041 12 REQ M17 RAIL 5 8 x3 3 8 x12 16x86x306 W101010 1 REQ K1 WALL RAIL DOUBLE ARCH 5 8 x5 1 4 x86 7 8...

Page 14: ...3 2 REQ K6 FORT RAIL 5 8 x5 1 4 x47 1 8 16x134x1198 W101074 1 REQ K7 WALL BOARD 5 8 x5 1 4 x47 1 8 16x134x1198 W101012 1 REQ G1 MAIN FLOOR RAIL 1 x5 1 4 x86 7 8 24x134x2208 W101075 1 REQ G2 MAIN FLOOR RAIL 1 x5 1 4 x86 7 8 24x134x2208 W101032 2 REQ G3 GROUND BOARD 1 x5 1 4 x86 7 8 24x134x2208 W100947 1 REQ G50 GROUND BOARD 1 x5 1 4 x86 3 4 24x134x2202 W101016 2 REQ G4 FLOOR SUPPORT 1 x5 1 4 x55 7 ...

Page 15: ...ROUND BOARD 1 x5 1 4 x47 1 8 24x134x1198 W101035 4 REQ G9 GROUND BOARD FORT RAIL 1 x5 1 4 x47 1 8 24x134x1198 W101004 2 REQ G10 GROUND BOARD FORT RAIL 1 x5 1 4 x47 1 8 24x134x1198 W101072 2 REQ G11 AWNING SUPPORT 1 x5 1 4 x23 5 8 24x134x600 W101006 2 REQ Y1 OUTER FLOOR BOARD 5 8 x4 x84 5 8 16x102x2148 W101046 18 REQ R1 ROOF SLAT 3 4 x5 1 2 x66 1 8 18x140x1678 W101070 6 REQ R2 RIGHT AWNING SLAT 3 4...

Page 16: ... 3 8 x56 7 8 24x86x1446 W101020 2 REQ H2 WALL RAIL 1 x3 3 8 x55 7 8 24x86x1418 W101023 2 REQ H3 CABIN WALL SLAT 1 x3 3 8 x52 24x86x1320 W101060 2 REQ H4 PICNIC TABLE SEAT 1 x3 3 8 x49 24x86x1246 W101038 2 REQ H5 FLOOR SUPPORT 1 x3 3 8 x47 1 8 in 24x86x1198 W101045 4 REQ H10 ROOF TRUSS 1 x3 3 8 x45 1 8 24x86x1146 W101068 1 REQ H11 AWNING RIGHT FRONT TRUSS 1 x3 3 8 x30 24x86x762 W101036 2 REQ H6 FLO...

Page 17: ...PORT 1 x3 3 8 x22 7 8 24x86x580 W100611 5 REQ H76 LADDER RUNG 1 x3 3 8 x18 1 8 24x86x460 W101071 2 REQ H12 AWNING CROSS BRACE 1 x3 3 8 x18 24x86x456 W101058 2 REQ H9 PICNIC TABLE SUPPORT 1 x3 3 8 x13 5 8 24x86x346 W101028 2 REQ N1 WALL BOARD 5 8 x2 3 8 x52 16x60x1320 W101044 2 REQ N2 FLOOR BOARD 5 8 x2 3 8 x49 16x60x1246 W101030 10 REQ N3 WALL BOARD 5 8 x2 3 8 x34 1 8 16x60x868 W101047 3 REQ N4 SU...

Page 18: ...1054 2 REQ T1 ROOF SUPPORT 1 x1 3 8 x44 1 8 24x34x1120 W101067 2 REQ Q1 SANDBOX SEAT 1 x4 3 8 x24 24x112x610 W101039 4 REQ O1 BAY WINDOW END CAP 5 8 x1 3 8 x22 1 2 16x34x570 W101066 1 REQ O2 PICNIC TABLE SUPPORT 5 8 x1 3 8 x13 3 8 16x34x340 W101002 2 REQ O3 WINDOW RAIL 5 8 x1 3 8 x12 1 8 16x34x308 W101065 1 REQ O4 PICNIC TABLE SEAT SUPPORT 5 8 x1 3 8 x6 3 4 16x34x172 W101037 6 REQ J1 FLOOR SUPPORT...

Page 19: ...3 L BRACKET GREEN 54x67 8 REQ A100140 L BRACKET 66x66x127 GREEN 2 REQ A100047 CHAIN GREEN 57 4 REQ A100096 CHAIN GREEN 47 4 REQ A100011 PLATE FORT 5 HOLE GREEN 5 REQ A100118 HAND GRIP METAL GREEN 381 c c 4 REQ A100027 SWING SEAT GREEN 2 REQ A100085 METAL GROUND STAKE GREEN 4 REQ A100050 BYL ID PLATE 1 REQ A100066 GLIDER BUSHING GREEN 4 PACK 4 REQ A100046 DUCTILE HANGER 4 REQ ...

Page 20: ... REQ A100033 SLIDE RAIL 10 TOP RIGHT GREEN 1 REQ A100031 SLIDE RAIL 10 BOTTOM RIGHT GREEN 1 REQ A100030 SLIDE RAIL 10 BOTTOM LEFT GREEN 1 REQ A100035 SLIDE BED 10 LIGHT GREEN 1 REQ A100005 TRIANGLE PLATE 105 5 HOLE 2 REQ A100067 TUBING CAP GLIDER SUPPORT 4 REQ ...

Page 21: ...WHEEL 4 REQ A100104 TELESCOPE 4 REQ A100065 GLIDER SUPPORT GREEN 2 REQ A100025 GLIDER SEAT DARK GREEN 1 REQ A100021 GLIDER ARM LIGHT GREEN 2 REQ A100138 CLIMBING ROCK BLUE 3 REQ A100137 CLIMBING ROCK YELLOW 3 REQ A100139 CLIMBING ROCK RED 3 REQ A100064 CLIMBING ROCK GREEN 3 REQ ...

Page 22: ...CREW TAPPING 14x1 1 2 12 REQ H100024 BOLT WH 5 16x6 1 2 1 REQ H100020 BOLT WH 5 16x4 4 REQ H100019 BOLT WH 5 16x3 3 4 10 REQ H100013 BOLT WH 5 16x2 1 4 24 REQ H100032 BOLT WH 5 16x5 3 4 6 REQ H100014 BOLT WH 5 16x2 1 2 42 REQ H100010 BOLT WH 5 16x1 1 2 14 REQ H100008 BOLT WH 5 16x1 4 REQ H100115 BOLT WH 5 16x1 2 14 REQ H100012 BOLT WH 5 16x2 8 REQ H100079 NUT BARREL 1 4x3 4 6 REQ H100106 WASHER FL...

Page 23: ...UT BARREL WH 5 16x1 1 2 10 REQ H100030 WASHER LOCK EXT 8x19 191 REQ H100031 WASHER LOCK EXT 12x19 101 REQ H100105 WASHER FLAT 8x27 24 REQ H100004 NUT BARREL WH 5 16x5 8 6 REQ H100108 WASHER LOCK INT 8x15 30 REQ H100005 NUT BARREL WH 5 16x7 8 29 REQ H100095 WASHER SPLIT 5 16 6 REQ H100110 NUT LOCK 5 16 16 REQ H100061 BOLT PTH 1 4x1 30 REQ H100074 T NUT 5 16 12 REQ H100073 T NUT 3 8 8 REQ H100072 T ...

Page 24: ... M76 16x86x675 2 ROCK WALL BOARD 4 N71 N71 16x60x707 ROCK WALL END BOARD 1 5 Ft Rock Wall Phase 1 Phase Notes Assemble slats to rails as shown Note orientation of slats and arrange as shown Attach top board first See detail at bottom Using slats as a guide pre drill edges of rails with a 1 8 drill bit Failure to pre drill may result in board splitting TOP TOP SCREW PFH 8x1 1 2 PRE DRILL FOR EACH S...

Page 25: ...M75 16x86x675 1 ROCK WALL BOARD 4 M76 M76 16x86x675 2 ROCK WALL BOARD 4 N71 N71 16x60x707 ROCK WALL END BOARD 1 5 Ft Rock Wall Phase 2 Phase Notes Assemble N71 to top of rails as shown See detail below Using N71 as a guide pre drill top edge of rails with a 1 8 drill bit Failure to pre drill may result in board splitting PRE DRILL FOR EACH SCREW SCREW PFH 8x1 1 2 ...

Page 26: ...T RAIL 1 E73 36x86x1570 RIGHT RAIL 1 M74 16x86x675 ROCK WALL BOARD 10 M75 16x86x675 1 ROCK WALL BOARD 4 M76 16x86x675 2 ROCK WALL BOARD 4 N71 16x60x707 ROCK WALL END BOARD 1 T NUT 1 4 24 WASHER LOCK INT 8x15 24 5 Ft Rock Wall Phase 3 Phase Notes Assemble rocks to boards using hardware as shown T NUT 1 4 BOLT PTH 1 4x1 WASHER LOCK INT 8x15 CLIMBING ROCK RED ...

Page 27: ...ET 66x66x127 GREEN 2 WASHER SPLIT 5 16 2 BOLT HEX 5 16x4 1 4 2 TRIANGLE PLATE 105 5 HOLE 2 5 Ft Swing Beam Phase 1 Phase Notes Assemble with hardware as shown TRIANGLE PLATE 105 5 HOLE NUT LOCK 5 16 WASHER FLAT 8x27 BOLT WH 5 16x4 L BRACKET 66x66x127 GREEN BOLT HEX 5 16x4 1 4 WASHER SPLIT 5 16 REV 04 08 10 SWING BEAM ...

Page 28: ...OCK EXT 12x19 9 BOLT WH 5 16x2 1 2 2 BOLT WH 5 16x6 1 2 1 NUT BARREL WH 5 16x1 1 2 2 BOLT WH 5 16x3 3 4 2 5 Ft Swing Beam Phase 2 Phase Notes Assemble with hardware as shown NUT BARREL WH 5 16x7 8 WASHER LOCK EXT 12x19 WASHER LOCK EXT 8x19 BOLT WH 5 16x6 1 2 BOLT WH 5 16x2 1 2 BOLT WH 5 16x2 END SUPPORT ANGLE BRACE GROUND BOARD SWING BEAM SUPPORT NUT BARREL WH 5 16x1 1 2 BOLT WH 5 16x3 3 4 E51 ...

Page 29: ...ITEMS FOR PHASE 3 DESCRIPTION QTY BOLT WH 5 16x4 2 WASHER FLAT 8x27 2 NUT LOCK 5 16 2 5 Ft Swing Beam Phase 3 Phase Notes Assemble with hardware as shown NUT LOCK 5 16 WASHER FLAT 8x27 BOLT WH 5 16x4 ...

Page 30: ... SUPPORT GREEN 2 TUBING CAP GLIDER SUPPORT 4 GLIDER BUSHING GREEN 4 PACK 4 5 Ft Swing Beam Phase 4 Phase Notes Assemble with hardware as shown Make 2 glider support assemblies GLIDER SUPPORT GREEN NUT LOCK 5 16 WASHER FLAT 8x27 TUBING CAP GLIDER SUPPORT BOLT WH 5 16x5 3 4 GLIDER BUSHING GREEN 4 PACK SWING HANGER QUICK LINK ...

Page 31: ...T NUT 3 8 8 WASHER FLAT 11x25 8 WASHER LOCK INT 10x18 8 BOLT HEX 3 8x5 3 4 8 5 Ft Swing Beam Phase 5 Phase Notes Assemble with hardware as shown Make 4 hanger assemblies BOLT HEX 3 8x5 3 4 WASHER LOCK INT 10x18 WASHER FLAT 11x25 DUCTILE HANGER T NUT 3 8 ...

Page 32: ...GREEN 1 QUICK LINK 8 CHAIN GREEN 47 4 SWING SEAT GREEN 2 CHAIN GREEN 57 4 5 Ft Swing Beam Phase 6 Phase Notes Assemble with hardware as shown Make 2 swing assemblies Tighten quick links with wrench CHAIN GREEN 47 CHAIN GREEN 57 BOLT WH 5 16x5 3 4 WASHER FLAT 8x27 GLIDER ARM LIGHT GREEN NUT LOCK 5 16 GLIDER SEAT DARK GREEN QUICK LINK ...

Page 33: ...5 Ft Swing Beam Final Phase Phase Notes Attach glider assembly and swing assemblies as shown Tighten quick links with wrench ...

Page 34: ...sions shown below This end will be the top of the slide Take note of slide bed surface finish the dull side will be towards the ground Place slide brace centered on the bottom dull side and 1 4 from the edge Transfer holes on the board through the slide bed as shown below Use a 5 16 drill bit Attach slide brace to slide using hardware shown 10 FT SLIDE BED LIGHT GREEN DULL SIDE TOP BOTTOM NUT BARR...

Page 35: ...DE RAIL GREEN 1 BOLT WH 5 16x1 2 8 WASHER LOCK EXT 8x19 8 NUT BARREL WH 5 16x1 1 2 8 10 Foot Slide Assembly Phase 2 Phase Notes Assemble with hardware as shown Repeat on other side making a left and right assembly NUT BARREL WH 5 16x1 1 2 BOLT WH 5 16x1 2 WASHER LOCK EXT 8x19 10 BOTTOM RIGHT SLIDE RAIL 10 TOP RIGHT SLIDE RAIL GREEN ...

Page 36: ...a helper bend the slide bed towards the top of the slide and insert the bed into the slide cavity Make sure slide bed is completely down in the slide cavity Install the 4 slide support tubes into their respective pilot locations Place the other slide rail assembly on a flat surface with the slide cavity up Have a helper hold the top end of the slide bed and begin inserting the slide bed support tu...

Page 37: ...CREW WOOD 8x3 38 10 Foot Slide Assembly Phase 4 Phase Notes Once bed support tubes and support board are completely in the cavity and in the support pocket secure using 3 screws at each of the pilot hole locations as shown SCREW WOOD 8x3 ...

Page 38: ...PORCH UPRIGHT 1 B3 BOTTOM CENTER UPRIGHT 1 B5 LOWER UPRIGHT 1 G1 MAIN FLOOR RAIL 1 G3 GROUND BOARD 1 Fort Assembly Phase 1 Phase Notes Assemble with hardware as shown MAIN FLOOR RAIL G1 LOWER UPRIGHT B5 GROUND BOARD G3 BOTTOM CENTER UPRIGHT B3 BOLT WH 5 16x3 3 4 WASHER LOCK EXT 8x19 BOLT WH 5 16x2 1 2 WASHER LOCK EXT 12x19 NUT BARREL WH 5 16x1 3 4 T NUT 5 16 PORCH UPRIGHT B1 ...

Page 39: ...PORCH UPRIGHT 1 B3 BOTTOM CENTER UPRIGHT 1 B7 LOWER UPRIGHT 1 G2 MAIN FLOOR RAIL 1 G3 GROUND BOARD 1 Fort Assembly Phase 2 Phase Notes Assemble with hardware as shown NUT BARREL WH 5 16x1 3 4 WASHER LOCK EXT 12x19 BOLT WH 5 16x2 1 2 WASHER LOCK EXT 8x19 T NUT 5 16 BOLT WH 5 16x3 3 4 PORCH UPRIGHT B2 MAIN FLOOR RAIL G2 LOWER UPRIGHT B7 BOTTOM CENTER UPRIGHT B3 GROUND BOARD G3 ...

Page 40: ...19 24 LAG SCREW WH 5 16x2 24 G8 GROUND BOARD 2 G9 GROUND BOARD FORT RAIL 2 K6 FORT RAIL 2 Fort Assembly Phase 3 Phase Notes Assemble with hardware as shown GROUND BOARD G8 FORT RAIL K6 GROUND BOARD FORT RAIL G9 G9 K6 G8 LAG SCREW WH 5 16x2 WASHER LOCK EXT 8x19 ...

Page 41: ...PHASE 4 LABEL DESCRIPTION QTY SCREW PFH 8x2 1 2 16 H5 FLOOR SUPPORT 2 H6 FLOOR SUPPORT 2 Fort Assembly Phase 4 Phase Notes Assemble with hardware as shown FLOOR SUPPORT H5 FLOOR SUPPORT H6 H6 H5 SCREW PFH 8x2 1 2 ...

Page 42: ...ound 4 places Using a screwdriver for leverage twist stakes into ground until eye is approximately 3 from ground surface You will need at least two people to slide the set into position next to stakes Using eye in stakes as a guide drill thru base boards with a 3 8 drill bit and attach stakes as shown If your ground is loose sandy or rocky you may need to dig holes and secure stakes with concrete ...

Page 43: ... SCREW PFH 8x1 3 4 4 LAG SCREW WH 5 16x2 4 G9 GROUND BOARD FORT RAIL 1 J1 FLOOR SUPPORT 2 Fort Assembly Phase 6 Phase Notes Assemble with hardware as shown GROUND BOARD FORT RAIL G9 J1 WASHER LOCK EXT 8x19 LAG SCREW WH 5 16x2 J1 SCREW PFH 8x1 3 4 FLOOR SUPPORT J1 ...

Page 44: ...RIPTION QTY SCREW PFH 8x1 1 2 76 M6 FLOOR BOARD 9 N2 FLOOR BOARD 2 Y2 OUTER FLOOR BOARD 1 Fort Assembly Phase 7 Phase Notes Assemble with hardware as shown SCREW PFH 8x1 1 2 FLOOR BOARD M6 FLOOR BOARD N2 OUTER FLOOR BOARD Y2 N2 M6 ...

Page 45: ...H 5 16x2 1 2 8 LAG SCREW WH 5 16x2 4 G10 GROUND BOARD FORT RAIL 2 G9 GROUND BOARD FORT RAIL 1 Fort Assembly Phase 8 Phase Notes Assemble with hardware as shown GROUND BOARD FORT RAIL G10 GROUND BOARD FORT RAIL G9 G10 LAG SCREW WH 5 16x2 WASHER LOCK EXT 8x19 BOLT WH 5 16x2 1 2 WASHER LOCK EXT 12x19 NUT BARREL WH 5 16x1 3 4 ...

Page 46: ... ANGLE BRACE 8 J1 FLOOR SUPPORT 2 Fort Assembly Phase 9 Phase Notes Attach two braces in each corner as shown There are two floor supports attached on one end only as shown J1 BOLT WH 5 16x2 WASHER LOCK EXT 8x19 WASHER LOCK EXT 12x19 NUT BARREL WH 5 16x7 8 LAG SCREW WH 5 16x2 1 2 ANGLE BRACE E81 E81 E81 E81 E81 E81 E81 E81 BOLT WH 5 16x1 1 2 J1 SCREW PFH 8x1 3 4 FLOOR SUPPORT J1 THESE SURFACES FLU...

Page 47: ...ASE 10 LABEL DESCRIPTION QTY SCREW PFH 8x1 1 2 94 M1 FLOOR BOARD 12 Y1 OUTER FLOOR BOARD 2 Fort Assembly Phase 10 Phase Notes Assemble with hardware as shown SCREW PFH 8x1 1 2 OUTER FLOOR BOARD Y1 Y1 FLOOR BOARD M1 ...

Page 48: ...th hardware as shown Notice two enlarged details showing the brackets flush with the inside of the uprights The other two brackets can be centered on the uprights Align upper uprights B4 with lower uprights B5 and B7 THESE SURFACES FLUSH THESE SURFACES FLUSH SCREW TAPPING 14x3 4 L BRACKET GREEN 54x67 FORT UPRIGHT B4 B4 FORT UPRIGHT B8 FORT UPRIGHT B6 THESE SURFACES FLUSH FRONT SIDE B5 B7 ...

Page 49: ...16 BOLT WH 5 16x2 1 2 4 G4 FLOOR SUPPORT 2 K1 WALL RAIL DOUBLE ARCH 1 K2 WALL RAIL SINGLE ARCH 1 Fort Assembly Phase 12 Phase Notes Assemble with hardware as shown FLOOR SUPPORT G4 G4 WALL RAIL SINGLE ARCH K2 WALL RAIL DOUBLE ARCH K1 WASHER LOCK EXT 8x19 BOLT WH 5 16x2 1 2 BOLT WH 5 16x2 1 4 WASHER LOCK EXT 12x19 NUT BARREL WH 5 16x1 3 4 ...

Page 50: ... LAG SCREW WH 5 16x2 16 G6 SWING BEAM SUPPORT 1 G7 FORT RAIL 1 K5 WALL BOARD 1 K7 WALL BOARD 1 Fort Assembly Phase 13 Phase Notes Assemble with hardware as shown WALL BOARD K7 WALL BOARD K5 FORT RAIL G7 SWING BEAM SUPPORT G6 WASHER LOCK EXT 8x19 LAG SCREW WH 5 16x2 ...

Page 51: ...2x19 6 BOLT WH 5 16x2 1 2 4 LAG SCREW WH 5 16x2 4 H2 WALL RAIL 2 M2 WALL RAIL 1 M7 WALL RAIL 2 Fort Assembly Phase 14 Phase Notes Assemble with hardware as shown BOLT WH 5 16x2 1 2 WASHER LOCK EXT 8x19 WALL RAIL H2 WALL RAIL M7 LAG SCREW WH 5 16x2 H2 WALL RAIL M2 BOLT WH 5 16x2 1 4 M7 WASHER LOCK EXT 12x19 NUT BARREL WH 5 16x1 3 4 ...

Page 52: ...1 8 28 M13 PORCH PICKET 7 Fort Assembly Phase 15 Phase Notes Assemble with hardware as shown See view at bottom of sheet for picket spacing Pickets are evenly spaced between upright posts at 2 3 16 PORCH PICKET M13 SCREW PFH 8x1 1 8 M13 G6 M7 2 3 16 2 3 16 ...

Page 53: ... 4 2 NUT BARREL WH 5 16x1 3 4 2 WASHER LOCK EXT 12x19 2 LAG SCREW WH 5 16x2 4 M16 WALL RAIL 6 Fort Assembly Phase 16 Phase Notes Assemble with hardware as shown BOLT WH 5 16x2 1 4 WASHER LOCK EXT 8x19 WALL RAIL M16 WASHER LOCK EXT 12x19 NUT BARREL WH 5 16x1 3 4 LAG SCREW WH 5 16x2 ...

Page 54: ...N WALL SLAT 2 H7 CABIN WALL SLAT 2 Fort Assembly Phase 17 Phase Notes Assemble with hardware as shown Position all wall slats so they are flush with the outside edges of the M16 boards CABIN WALL SLAT H7 H7 SCREW PFH 8x1 1 2 CABIN WALL SLAT H3 H3 M16 THESE SURFACES FLUSH ...

Page 55: ...TION QTY L BRACKET GREEN 54x67 4 SCREW TAPPING 14x3 4 8 Fort Assembly Phase 18 Phase Notes Assemble with hardware as shown Position brackets as shown in the the center of the wall slats SCREW TAPPING 14x3 4 L BRACKET GREEN 54x67 ...

Page 56: ...ITEMS FOR PHASE 19 LABEL DESCRIPTION QTY SCREW PFH 8x1 1 8 20 M3 CABIN WALL SLAT 4 Fort Assembly Phase 19 Phase Notes Assemble with hardware as shown SCREW PFH 8x1 1 8 CABIN WALL SLAT M3 ...

Page 57: ...ITEMS FOR PHASE 20 LABEL DESCRIPTION QTY SCREW PFH 8x1 1 8 16 M12 CABIN WALL SLAT 4 Fort Assembly Phase 20 Phase Notes Assemble with hardware as shown SCREW PFH 8x1 1 8 CABIN WALL SLAT M12 ...

Page 58: ...PHASE 21 LABEL DESCRIPTION QTY SCREW PFH 8x1 1 8 60 M12 CABIN WALL SLAT 13 N5 WALL BOARD 2 Fort Assembly Phase 21 Phase Notes Assemble with hardware as shown WALL BOARD N5 CABIN WALL SLAT M12 SCREW PFH 8x1 1 8 N5 ...

Page 59: ... Carefully measure and mark the center of board K7 Measure and mark the center of board K3 Align marks so that K3 is centered on K7 and attach with screws as shown Attach M4 and N1 as shown on both sides of K3 Note additional two screws thru K5 into the back of K3 WALL BOARD M4 WALL BOARD N1 CENTER WALL BOARD K3 SCREW PFH 8x1 1 8 N1 M4 K3 N1 M4 K7 K5 K3 ...

Page 60: ...AME GREEN 343x444 5 2 SCREW PFH 8x1 1 8 4 SCREW PWH 8x5 8 8 O3 WINDOW RAIL 2 Fort Assembly Phase 23 24 Phase 23 Notes Assemble with hardware as shown WALL BOARD N3 SCREW PFH 8x1 1 8 WINDOW RAIL O3 SCREW PFH 8x1 1 8 WINDOW FRAME GREEN 343x444 5 SCREW PWH 8x5 8 Phase 24 Notes Assemble with hardware as shown Repeat with other window ...

Page 61: ...W PFH 8x1 1 4 8 N6 WALL SLAT 2 Fort Assembly Phase 25 26 Phase Notes Mark the centers of G5 and M17 Align marks to ensure that M17 is in the exact center of G5 Note flush orientation of boards as shown below Attach with screws as shown BAY WINDOW HEADER G5 G5 THESE SURFACES FLUSH RAIL M17 M17 SCREW PFH 8x1 1 4 SCREW PFH 8x1 1 4 WALL SLAT N6 ...

Page 62: ...2 ITEMS FOR PHASE 27 LABEL DESCRIPTION QTY SCREW PFH 8x1 1 4 24 M17 RAIL 4 N6 WALL SLAT 4 Fort Assembly Phase 27 28 SCREW PFH 8x1 1 4 BAY WINDOW END CAP O1 O1 Phase Notes Assemble with hardware as shown WALL SLAT N6 RAIL M17 SCREW PFH 8x1 1 4 N6 M17 M17 M17 N6 N6 THESE SURFACES FLUSH ...

Page 63: ...5 8 12 WINDOW FRAME GREEN 343x444 5 3 Fort Assembly Phase 29 SCREW PWH 8x5 8 WINDOW FRAME GREEN 343x444 5 Phase Notes Center windows in openings and attach with screws as shown Repeat phases 25 through 29 and make one additional bay window assembly ...

Page 64: ... the holes in G5 as a guide pre drill into the edges of G4 and H2 using a 1 8 drill bit To help hold the bay window in place it would be best to pre drill just two places in the top and bottom and secure the window assembly with four screws Then pre drill the remaining holes and finish attaching with screws as shown Attach the other bay window assembly on the opposite side of the fort B6 B4 G4 H2 ...

Page 65: ...D SPOKE 2 Fort Assembly Phase 31 Phase Notes Lay pieces on a level surface and arrange as shown Attach pieces with screws as shown Repeat two more times to make three sunburst assemblies 5 8 13 9 16 45 45 14 3 4 CL BOARDS PLATE SUNBURST CROSS SPOKE N4 PLATE FORT 5 HOLE GREEN SCREW TAPPING 14x1 2 SUNBURST ANGLED SPOKE N8 SUNBURST VERTICAL SPOKE N7 N8 N4 N8 N7 N8 ...

Page 66: ...HASE 32 LABEL DESCRIPTION QTY WASHER LOCK EXT 8x19 4 LAG SCREW WH 5 16x2 4 H1 ROOF RAIL 2 Fort Assembly Phase 32 Phase Notes Assemble with hardware as shown LAG SCREW WH 5 16x2 WASHER LOCK EXT 8x19 ROOF RAIL H1 H1 ...

Page 67: ...EL DESCRIPTION QTY SUNBURST ASSEMBLY 1 SCREW PFH 8x1 1 4 12 M5 GABLE BOARD 2 M8 GABLE BOARD 2 M9 GABLE BOARD 2 Fort Assembly Phase 33 34 Phase Notes Assemble with hardware as shown BOLT WH 5 16x1 1 2 WASHER LOCK EXT 8x19 PLATE FORT 5 HOLE GREEN SCREW PWH 8x5 8 ROOF TRUSS H10 H10 NUT BARREL WH 5 16x7 8 WASHER LOCK EXT 12x19 SCREW PFH 8x1 1 4 SUNBURST ASSEMBLY GABLE BOARD M8 GABLE BOARD M9 GABLE BOA...

Page 68: ...OOF SUPPORT 1 Fort Assembly Phase 35 Phase Notes Repeat phase 33 and 34 and assemble to opposite side of fort Attach roof slats and roof support to one side as shown Attach roof slats and roof support to other side ROOF SLAT R1 ROOF SUPPORT T1 SCREW PFH 8x1 1 2 THESE SURFACES FLUSH ...

Page 69: ...REW PFH 8x1 1 4 6 H11 AWNING RIGHT FRONT TRUSS 1 H15 AWNING LEFT FRONT TRUSS 1 Fort Assembly Phase 36 37 Phase Notes Assemble with hardware as shown Holes in cross brace are towards the bottom and closest to the back AWNING CROSS BRACE H12 AWNING RIGHT REAR TRUSS H14 AWNING LEFT REAR TRUSS H13 SCREW PFH 8x2 1 2 H12 SUNBURST ASSEMBLY SCREW PFH 8x1 1 4 AWNING RIGHT FRONT TRUSS H11 AWNING LEFT FRONT ...

Page 70: ...QTY SCREW PFH 8x2 1 2 4 ITEMS FOR PHASE 39 LABEL DESCRIPTION QTY SCREW PFH 8x1 1 2 24 R3 LEFT AWNING SLAT 6 Fort Assembly Phase 38 39 Phase Notes Assemble with hardware as shown SCREW PFH 8x2 1 2 SCREW PFH 8x1 1 2 LEFT AWNING SLAT R3 ...

Page 71: ...ASHER LOCK EXT 12x19 4 BOLT WH 5 16x1 1 2 4 WASHER LOCK EXT 8x19 4 NUT BARREL WH 5 16x7 8 4 G11 AWNING SUPPORT 2 Fort Assembly Phase 40 41 Phase Notes Assemble with hardware as shown SCREW PFH 8x1 1 2 RIGHT AWNING SLAT R2 BOLT WH 5 16x1 1 2 WASHER LOCK EXT 8x19 NUT BARREL WH 5 16x7 8 WASHER LOCK EXT 12x19 AWNING SUPPORT G11 G11 ...

Page 72: ...W PFH 8x1 3 4 4 WASHER LOCK EXT 12x19 2 WASHER LOCK EXT 8x19 2 Fort Assembly Phase 42 Phase Notes Assemble awning to fort with hardware as shown Roof and bay windows not shown for clarity SCREW PFH 8x1 1 4 AWNING ASSEMBLY BOLT WH 5 16x1 1 2 WASHER LOCK EXT 8x19 WASHER LOCK EXT 12x19 NUT BARREL WH 5 16x7 8 SCREW PFH 8x1 3 4 ...

Page 73: ...AND GRIP METAL GREEN 381 c c 4 WASHER FLAT 9x18 8 SCREW TAPPING 14x1 1 2 8 Fort Assembly Phase 43 Phase Notes Attach hand grips as shown Repeat on opposite side of fort SCREW TAPPING 14x1 1 2 WASHER FLAT 9x18 HAND GRIP METAL GREEN 381 c c ...

Page 74: ...IPTION QTY SCREW PFH 8x1 1 8 24 M15 PICKET 6 M7 WALL RAIL 2 Fort Assembly Phase 44 45 Phase Notes Assemble with hardware as shown Repeat phase 45 three times for a total of four fence assemblies SCREW PFH 8x2 1 2 SANDBOX SEAT Q1 Q1 SCREW PFH 8x1 1 8 WALL RAIL M7 M7 13 9 16 5 15 16 3 TYPICAL SPACING PICKET M15 ...

Page 75: ...EXT 12x19 8 BOLT WH 5 16x2 1 4 8 WASHER LOCK EXT 8x19 8 NUT BARREL WH 5 16x1 3 4 8 Fort Assembly Phase 46 Phase Notes Assemble with hardware as shown BOLT WH 5 16x2 1 4 WASHER LOCK EXT 8x19 WASHER LOCK EXT 12x19 NUT BARREL WH 5 16x1 3 4 FENCE ASSEMBLY FENCE ASSEMBLY ...

Page 76: ...PTION QTY FENCE ASSEMBLY 1 LAG SCREW WH 5 16x2 4 WASHER LOCK EXT 8x19 4 Fort Assembly Phase 47 Phase Notes Assemble with hardware as shown Repeat on opposite side of fort WASHER LOCK EXT 8x19 LAG SCREW WH 5 16x2 FENCE ASSEMBLY ...

Page 77: ...BLE SEAT SUPPORT 2 H9 PICNIC TABLE SUPPORT 2 M11 PICNIC TABLE CENTER LEG 2 Fort Assembly Phase 48 Phase Notes Assemble with hardware as shown Repeat on opposide side of fort BOLT WH 5 16x3 3 4 WASHER LOCK EXT 8x19 BOLT WH 5 16x2 1 2 BOLT WH 5 16x1 SCREW PFH 8x1 1 2 T NUT 5 16 NUT BARREL WH 5 16x7 8 NUT BARREL WH 5 16x1 3 4 WASHER LOCK EXT 12x19 PICNIC TABLE CENTER LEG M11 PICNIC TABLE SEAT SUPPORT...

Page 78: ...K LEG 1 M14 PICNIC TABLE FRONT LEG 1 Fort Assembly Phase 49 Phase Notes Assemble with hardware as shown Locate boards according to dimensions as shown Repeat on opposite side of fort FLOOR SUPPORT J1 PICNIC TABLE BACK LEG M10 SCREW PFH 8x1 1 2 PICNIC TABLE FRONT LEG M14 SCREW PFH 8x1 3 4 2 5 8 3 1 4 THESE SURFACES FLUSH ...

Page 79: ...5 Y3 PICNIC TABLE BOARD 1 ITEMS FOR PHASE 51 LABEL DESCRIPTION QTY SCREW PFH 8x1 3 4 8 K4 PICNIC TABLE BOARD 2 Fort Assembly Phase 50 51 Phase Notes Assemble with hardware as shown PICNIC TABLE BOARD Y3 SCREW PFH 8x1 3 4 PICNIC TABLE BOARD K4 SCREW PFH 8x1 3 4 ...

Page 80: ...FOR PHASE 53 LABEL DESCRIPTION QTY SCREW PFH 8x1 1 8 5 O2 PICNIC TABLE SUPPORT 1 O4 PICNIC TABLE SEAT SUPPORT 1 Fort Assembly Phase 52 53 Phase Notes Assemble with hardware as shown PICNIC TABLE SEAT H4 SCREW PFH 8x1 3 4 SCREW PFH 8x1 1 8 PICNIC TABLE SEAT SUPPORT O4 PICNIC TABLE SUPPORT O2 ...

Page 81: ... SCREW WH 5 16x2 4 Fort Accessory Attachment Rock Wall Ladder Phase Notes From underneath main floor attach rock wall assembly as shown Attach ladder using same hardware to opposite side of fort LAG SCREW WH 5 16x2 WASHER LOCK EXT 8x19 LADDER GOES HERE NOT SHOWN FOR CLARITY ...

Page 82: ...1 1 4 4 WASHER FLAT 8x27 4 WASHER SPLIT 5 16 4 NUT BARREL 1 4x3 4 2 Fort Accessory Attachment Swing Beam Phase Notes Attach swing beam assembly as shown Secure with ground stakes as shown See Phase 5 BOLT PTH 1 4x1 WASHER LOCK INT 8x15 WASHER FLAT 9x18 METAL GROUND STAKE GREEN NUT BARREL 1 4x3 4 T NUT 5 16 WASHER FLAT 8x27 WASHER SPLIT 5 16 BOLT HEX 5 16x1 1 4 ...

Page 83: ...ARREL WH 5 16x5 8 3 Fort Accessory Attachment Slide Phase Notes Position slide assembly approximately 4 1 2 onto deck Using holes in slide bed as a guide drill three 7 16 diameter holes in deck board Attach using hardware as shown NUT BARREL WH 5 16x5 8 WASHER LOCK EXT 12x19 BOLT WH 5 16x1 2 ...

Page 84: ...G WHEEL 1 SCREW PFH 8x3 4 4 Fort Accessory Attachment Final Items Phase Notes Attach ID Plate approximately where shown Telescope and Steering Wheel can be placed where shown or any other suitable location of your choice SCREW PFH 8x3 4 BYL ID PLATE CENTER CAP LAG SCREW HEX 5 16x2 WASHER FLAT 8x27 STEERING WHEEL TELESCOPE SCREW PFH 8x1 1 4 ...

Page 85: ...stated in the applicable Assembly Manual Acts of nature including but not limited to wind storms hail floods excessive water exposure Improper installation including but not limited to installation on uneven unlevel or soft ground Minor twisting warping checking or any other natural occurring properties of wood that do not affect performance or integrity Backyard Discovery products have been desig...

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