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Operating Instructions & Parts Manual                                                   

Ver. 2011-12-1

 

Page    7 / 27

 

Lifting Hazard 

Use proper lifting techniques to load or tip the machine, or move the machine on stairs. 

Do not move the machine on stairs when the machine is equipped with the 4 point caster option. 

 
 

Pre-operation Inspection 

 
Do Not Operate Unless: 

You learn and practice the principles of safe machine operation contained in this operator’s manual. 
1. Avoid hazardous situations. 

2. Always perform a pre-operation inspection. 

Know and understand the pre-operation inspection before going on to the next section. 

3. Always perform function tests prior to use   

4. Inspect the workplace. 

5. Only use the machine as it was intended 

 

Fundamentals 

The Pre-operation Inspection is a visual inspection performed by the operator prior to each work shift. 

This  inspection  is  designed  to  discover  if  anything  is  apparently  wrong  with  a  machine  before  the 

operator test it. 

Inspect the machine for modifications, damage or loose or missing parts. 

A damaged or modified machine must never be used. If damage or any variation from factory delivered 

condition is discovered, the machine must be tagged and removed from service. 

Repairs  to  the  machine  may  only  be  made  by  a  qualified  service  technician,  according  to  the 
manufacturer’s specifications. After repairs are completed,  the operator must perform a per-operation 
inspection again before testing the machine functions. 

 

Be sure that the operator’s manual is complete, legible and available for reference. 
Be sure that all decals are legible and in place. 

 

Check the following components or areas for damage, modifications and improperly installed or missing 

parts: 

 

 

Winch and related components   

 

Base components 

 

Legs   

 

Roller wheels 

 

Inner and outer frames 

 

Glide buttons   

 

Carriage hold-down assembly 

 

Cable anchor   

 

Cable and pulleys   

 

Wheels and casters   

 

Forks 

Summary of Contents for 16810020

Page 1: ...Operating Instructions Parts Manual Hand Lift Manual Material Lift STD BR BC STURGO Hand Stacker Model 16810020 WFH SW...

Page 2: ...Content 1 Description 2 Specification 3 General Safety Information 4 Safety Principles 5 Pre operation Inspection 6 Assembly Instructions 7 Function Tests 8 Workplace Inspection 9 Operating Instructi...

Page 3: ...nk winch Lightweight and portable as upper handle rollers allow the truck to be loaded onto its back for easy van or pickup transporting Each hand winch lift truck conforms to the generalized specific...

Page 4: ...he product must read the entire manual and fully understand the directions BEFORE assembling using inspecting or maintaining the Manual Material Lift CAUTION Carefully read all manuals included with t...

Page 5: ...scaffolding against any part of the machine Do not operate the machine unless the wheel leg caster configuration is properly installed Prior to use check the work area for drop offs holes bumps debri...

Page 6: ...until power lines are shut off Do not use the machine as a ground for welding Bodily Injury Hazards Do not grasp the cable Keep hands and fingers away from the pulleys carriage and other potential pi...

Page 7: ...signed to discover if anything is apparently wrong with a machine before the operator test it Inspect the machine for modifications damage or loose or missing parts A damaged or modified machine must...

Page 8: ...uipped Check the entire machine for Dents or damage Corrosion or oxidation Cracks in welds or structural components Be sure that all structural and other critical components are present and all associ...

Page 9: ...openings in the main assembly 2 One at a time pull the retaining pegs to allow the legs to slide further into the openings 3 Slowly release the pegs You may have to wiggle the leg to get the peg to dr...

Page 10: ...Operating Instructions Parts Manual Ver 2011 12 1 Page 10 27 Step 2 Lift the assembly to the upright position photo A lock the brakes photo B and fasten the winch handle to the winch body...

Page 11: ...011 12 1 Page 11 27 Step 3 Attach the forks to the carriage Step 4 Turn the winch handle counterclockwise to lower the forks Lower the forks until they are a few inches above the support legs and then...

Page 12: ...ing Instructions Parts Manual Ver 2011 12 1 Page 12 27 For BC 159 BC 181 BC 227 Step 1 Attach the 5 inch swivel castors to the counterweight support weldment Step 2 Attach the weldment to the main ass...

Page 13: ...Ver 2011 12 1 Page 13 27 Step 3 Fasten the winch handle to the winch body by following STD 181 model step 2 Install and position the forks by following STD 181 model forks installation steps 3 4 Using...

Page 14: ...cturer s specifications After repairs are completed the operator must perform a pre operation inspection and function tests again before putting the machine into service FUNCTION TESTS Select a test a...

Page 15: ...chine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace Know a...

Page 16: ...1 Center the load on the forks or load platform 2 Raise the load by firmly grasping the winch handle and rotating it clockwise Do not allow the cable to wind unevenly onto the winch drum 3 Lower the...

Page 17: ...face 3 Remove the load from the forks boom or load platform before loading for transport 4 The transport vehicle must be secured to prevent rolling while the machine is being loaded 5 The machine must...

Page 18: ...nter zone may result in may death or serious injury Forks Load Positioning Instructions 1 Determine the weight of the load and the location of its load center 2 Measure to the load center from the sid...

Page 19: ...Operating Instructions Parts Manual Ver 2011 12 1 Page 19 27 Exploded View and Part List STD 181 STD 227 STD WFH...

Page 20: ...2 15 Fork 2 16 Roller Wheel 4 17 Upper and Lower Pulley 3 18 Fork Lock Pin 4 19 Carriage Crossbars 2 20 Brake Shaft 1 21 Pedal Shaft Assembly 1 22 Standard Support Legs 2 23 Baffle Plate 1 24 Spacer P...

Page 21: ...6 39 Elongated Fastness Plate 2 40 Cable Ring 1 41 Loading Wheels 4 2 42 Roll Wheel Central Spindle 4 43 Spring Pin 4 44 Pneumatic Wheel 8 2 45 Caster ddd2 2 46 Holding Screw M8x12 2 47 Hexagon Nut M...

Page 22: ...Operating Instructions Parts Manual Ver 2011 12 1 Page 22 27 BR 159 BR 181 BR 227 BR SW...

Page 23: ...eam 2 15 Fork 2 16 Roller Wheel 4 17 Upper and Lower Pulley 3 18 Fork Lock Pin 4 19 Carriage Crossbars 2 20 Brake Shaft 1 21 Pedal Shaft Assembly 1 22 Standard Support Legs 2 23 Baffle Plate 1 24 Spac...

Page 24: ...6 39 Elongated Fastness Plate 2 40 Cable Ring 1 41 Loading Wheels 4 2 42 Roll Wheel Central Spindle 4 43 Spring Pin 4 44 Pneumatic Wheel 8 2 45 Caster ddd2 2 46 Holding Screw M8x12 2 47 Hexagon Nut M...

Page 25: ...Operating Instructions Parts Manual Ver 2011 12 1 Page 25 27 BC 159 BC 181 BC 227...

Page 26: ...t Support Weldment 1 14 Beam 2 15 Fork 2 16 Roller Wheel 4 17 Upper and Lower Pulley 3 18 Fork Lock Pin 4 19 Carriage Crossbars 2 20 Fixed Wheel 4 1 21 Hexagon Headed Bolt M10x25 1 22 Adjustable leg 2...

Page 27: ...Page 27 27 38 Fastness Plate long 6 39 Elongated Fastness Plate 2 40 Cable Ring 1 41 Loading Wheels 4 2 42 Roll Wheel Central Spindle 4 Backsafe Australia Phone 1300 305 314 Email sales backsafeaustr...

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