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Operating Instructions & Parts Manual                                                   

Ver. 2011-12-1

 

Page    4 / 27

 

Specification

 

Model 

Load Cap. 

Lifting Height 

Overall Dim. 

Load Center 

kg 

lb 

Forks Up 

Forks Down 

in 

in 

cm 

in 

cm 

in 

cm 

in 

cm 

in 

STD-181 

181 

400 

3.0 

120 

2.5 

98 

87.6 

34-1/2 

61 

24 

170 

67 

25.4 

10 

STD-227 

227 

500 

1.8 

70 

1.2 

47 

87.6 

34-1/2 

61 

24 

170 

67 

25.4 

10 

BR-159 

159 

350 

3.6 

142 

3.0 

120 

110 

43 

73.6 

29 

202.4 

79-3/4 

25.4 

10 

BR-181 

181 

400 

3.0 

120 

2.5 

98 

110 

43 

73.6 

29 

170 

67 

25.4 

10 

BR-227 

227 

500 

1.8 

70 

1.2 

47 

110 

43 

73.6 

29 

170 

67 

25.4 

10 

BC-159 

159 

350 

3.6 

142 

3.0 

120 

117 

46 

73.6 

29 

202.4 

79-3/4 

25.4 

10 

BC-181 

181 

400 

3.0 

120 

2.5 

98 

117 

46 

73.6 

29 

170 

67 

25.4 

10 

BC-227 

227 

500 

1.8 

70 

1.2 

47 

117 

46 

73.6 

29 

170 

67 

25.4 

10 

 

 

General Safety Information 

 
Each person who might participate in the assembly, use, inspection or maintenance 
of  the  product  must  read  the  entire  manual  and  fully  understand  the  directions 
BEFORE assembling, using, inspecting or maintaining the Manual Material Lift. 
 
CAUTION: Carefully read all manuals included with this product before putting into 
service.  Never  exceed  the  maximum  capacity  of  the  lift.  Load  must  be  evenly 
distributed and load center limits must not be exceeded. 
 
CAUTION: Use caution and be aware of pinch and crush points. Never place hands, 
feet, or objects under forks or platform 
 
CAUTION: Do not use on inclines or uneven surfaces. 
 
CAUTION: Never leave the load unattended in a raised position. 
 
CAUTION: Transporting or lifting persons is not permitted. 
 
 
Warning 

Failure  to  obey  the  instructions  and  safety  rules  in  this  manual  may  result  in  DEATH  or  SERIOUS 

INJURY. 

 

The manufacturer is not liable for any injury or property damage that occurs as a consequence of failing 

to  apply  the  safe  operation  and  maintenance  procedures  explained  in  this  manual  or  that  appear  on 

labels affixed to the product. 

STD=WFH

BR=SW

Summary of Contents for 16810020

Page 1: ...Operating Instructions Parts Manual Hand Lift Manual Material Lift STD BR BC STURGO Hand Stacker Model 16810020 WFH SW...

Page 2: ...Content 1 Description 2 Specification 3 General Safety Information 4 Safety Principles 5 Pre operation Inspection 6 Assembly Instructions 7 Function Tests 8 Workplace Inspection 9 Operating Instructi...

Page 3: ...nk winch Lightweight and portable as upper handle rollers allow the truck to be loaded onto its back for easy van or pickup transporting Each hand winch lift truck conforms to the generalized specific...

Page 4: ...he product must read the entire manual and fully understand the directions BEFORE assembling using inspecting or maintaining the Manual Material Lift CAUTION Carefully read all manuals included with t...

Page 5: ...scaffolding against any part of the machine Do not operate the machine unless the wheel leg caster configuration is properly installed Prior to use check the work area for drop offs holes bumps debri...

Page 6: ...until power lines are shut off Do not use the machine as a ground for welding Bodily Injury Hazards Do not grasp the cable Keep hands and fingers away from the pulleys carriage and other potential pi...

Page 7: ...signed to discover if anything is apparently wrong with a machine before the operator test it Inspect the machine for modifications damage or loose or missing parts A damaged or modified machine must...

Page 8: ...uipped Check the entire machine for Dents or damage Corrosion or oxidation Cracks in welds or structural components Be sure that all structural and other critical components are present and all associ...

Page 9: ...openings in the main assembly 2 One at a time pull the retaining pegs to allow the legs to slide further into the openings 3 Slowly release the pegs You may have to wiggle the leg to get the peg to dr...

Page 10: ...Operating Instructions Parts Manual Ver 2011 12 1 Page 10 27 Step 2 Lift the assembly to the upright position photo A lock the brakes photo B and fasten the winch handle to the winch body...

Page 11: ...011 12 1 Page 11 27 Step 3 Attach the forks to the carriage Step 4 Turn the winch handle counterclockwise to lower the forks Lower the forks until they are a few inches above the support legs and then...

Page 12: ...ing Instructions Parts Manual Ver 2011 12 1 Page 12 27 For BC 159 BC 181 BC 227 Step 1 Attach the 5 inch swivel castors to the counterweight support weldment Step 2 Attach the weldment to the main ass...

Page 13: ...Ver 2011 12 1 Page 13 27 Step 3 Fasten the winch handle to the winch body by following STD 181 model step 2 Install and position the forks by following STD 181 model forks installation steps 3 4 Using...

Page 14: ...cturer s specifications After repairs are completed the operator must perform a pre operation inspection and function tests again before putting the machine into service FUNCTION TESTS Select a test a...

Page 15: ...chine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace Know a...

Page 16: ...1 Center the load on the forks or load platform 2 Raise the load by firmly grasping the winch handle and rotating it clockwise Do not allow the cable to wind unevenly onto the winch drum 3 Lower the...

Page 17: ...face 3 Remove the load from the forks boom or load platform before loading for transport 4 The transport vehicle must be secured to prevent rolling while the machine is being loaded 5 The machine must...

Page 18: ...nter zone may result in may death or serious injury Forks Load Positioning Instructions 1 Determine the weight of the load and the location of its load center 2 Measure to the load center from the sid...

Page 19: ...Operating Instructions Parts Manual Ver 2011 12 1 Page 19 27 Exploded View and Part List STD 181 STD 227 STD WFH...

Page 20: ...2 15 Fork 2 16 Roller Wheel 4 17 Upper and Lower Pulley 3 18 Fork Lock Pin 4 19 Carriage Crossbars 2 20 Brake Shaft 1 21 Pedal Shaft Assembly 1 22 Standard Support Legs 2 23 Baffle Plate 1 24 Spacer P...

Page 21: ...6 39 Elongated Fastness Plate 2 40 Cable Ring 1 41 Loading Wheels 4 2 42 Roll Wheel Central Spindle 4 43 Spring Pin 4 44 Pneumatic Wheel 8 2 45 Caster ddd2 2 46 Holding Screw M8x12 2 47 Hexagon Nut M...

Page 22: ...Operating Instructions Parts Manual Ver 2011 12 1 Page 22 27 BR 159 BR 181 BR 227 BR SW...

Page 23: ...eam 2 15 Fork 2 16 Roller Wheel 4 17 Upper and Lower Pulley 3 18 Fork Lock Pin 4 19 Carriage Crossbars 2 20 Brake Shaft 1 21 Pedal Shaft Assembly 1 22 Standard Support Legs 2 23 Baffle Plate 1 24 Spac...

Page 24: ...6 39 Elongated Fastness Plate 2 40 Cable Ring 1 41 Loading Wheels 4 2 42 Roll Wheel Central Spindle 4 43 Spring Pin 4 44 Pneumatic Wheel 8 2 45 Caster ddd2 2 46 Holding Screw M8x12 2 47 Hexagon Nut M...

Page 25: ...Operating Instructions Parts Manual Ver 2011 12 1 Page 25 27 BC 159 BC 181 BC 227...

Page 26: ...t Support Weldment 1 14 Beam 2 15 Fork 2 16 Roller Wheel 4 17 Upper and Lower Pulley 3 18 Fork Lock Pin 4 19 Carriage Crossbars 2 20 Fixed Wheel 4 1 21 Hexagon Headed Bolt M10x25 1 22 Adjustable leg 2...

Page 27: ...Page 27 27 38 Fastness Plate long 6 39 Elongated Fastness Plate 2 40 Cable Ring 1 41 Loading Wheels 4 2 42 Roll Wheel Central Spindle 4 Backsafe Australia Phone 1300 305 314 Email sales backsafeaustr...

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