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12

RECOMMENDED MAINTENANCE AND MONITORING PROGRAMME

* only for motors with grease fittings
** depends on applied code of practice
Notes:
1. Water Treatment and auxiliary equipment integrated in the cooling system may require additions to the table above. Contact suppliers for

recommended actions and their required frequency.

2. Recommended service intervals are for typical installations. Different environmental conditions may dictate more frequent servicing.
3. For units with Belt Drive, tension on new belts must be readjusted after the first 24 hours of operation and monthly thereafter.

Schedule

Type of Action

Action

Start-Up

Weekly Monthly Quarterly

Every Six 

Months

Annually Shutdown

Checks and Adjust-
ments

Cold Water Basin and Strainers

X

X

Operating level and make-up

X

X

Blow down

X

X

Sump heater package

X

X

Belt tension

X

X

Drive alignment

X

X

Locking Collar

X

X

Rotation of fan(s) and pump(s)

X

Motor voltage and current

X

X

Unusual noise and/or vibration

X

X

Inspections and 
Monitoring

General condition

X

X

Heat transfer section

X

X

Finned discharge coil (optional)

X

X

Drift eliminators

X

X

Water distribution

X

X

Fan Shaft

X

X

Fan Motor

X

X

Electric Water Level Control Package (optional)

X

X

TAB test (dip slides)

X

X

Circulating water quality

X

X

System overview

X

X

Record keeping

as per event

Lubrication

Fan shaft bearings

X

X

Motor bearings *

X

X

Adjustable motor base

X

X

Cleaning 
procedures

Mechanical cleaning

X

X

Disinfection **

(X)

(X)

(X)

Table 3: Recommended Maintenance & Monitoring Schedule

Summary of Contents for VTL

Page 1: ...guide to achieve these goals In addition to establishing the operating plan and the cooling system logbook it is recommended to conduct a cooling system risk analysis preferably by an independent thi...

Page 2: ...Water Distribution Section 3 High Efficiency Drift Eliminators 4 Fan 5 Fan shaft and bearing 6 Fan motor 7 Wet Deck Surface 8 Strainer 9 Water Make up Valve 10 Coil VTL Cooling Towers VFL Closed Circ...

Page 3: ...TOWERS VTL Maximum inlet pressure 0 5 bar Water inlet temperature max 55 C std fill or 65 C high temperature option For circulating water quality compatible with construction materials refer to secti...

Page 4: ...n in order to prevent white rust Passivation is the formation of a protective passive carbonate layer on galvanised steel surfaces On newly installed units to provide maximum protection from corrosion...

Page 5: ...oat Arm Assembly 5 Float Valve To make the initial setting adjust the wing nuts so that the valve is completely closed when the water level in the cold water sump is 13 mm below the overflow level Und...

Page 6: ...ps must rotate in the correct direction which is indicated by arrows on the equipment Check proper functioning as follows 1 Stop fan s and pump s 2 Turn the fan by hand to ensure rotation without obst...

Page 7: ...edure is as follows 1 Shut off the fan s but leave the pump s running 2 Check and adjust spray pressure if required not applicable for coil models with standard pumps 3 Remove the eliminators 4 Check...

Page 8: ...new grease appears at the seal In particular when extended lubrication lines are fitted ensure that ALL old grease is removed and that new grease is leaving the seal The bearings should be lubricated...

Page 9: ...r DISINFECTION Disinfection of your cooling system may be needed in case of high concentration of aerobic bacteria and or Legionella Disinfection is also recommended for evaporative cooling systems wi...

Page 10: ...the full factory warranty Factory authorized replacement parts are available normally within four days after receipt of an order In emergency cases shipment can be usually made within 24 hours To orde...

Page 11: ...uired to ensure a safe and efficient operation of your evaporative cooling products From a full range of risk assessment to selective water treatment training testing record keeping and annual system...

Page 12: ...Every Six Months Annually Shutdown Checks and Adjust ments Cold Water Basin and Strainers X X Operating level and make up X X Blow down X X Sump heater package X X Belt tension X X Drive alignment X X...

Page 13: ...NOTES 13...

Page 14: ...14 NOTES...

Page 15: ...NOTES 15...

Page 16: ...NCE AND MONITORING PROGRAMME www BaltimoreAircoil com info BaltimoreAircoil co za Baltimore Aircoil Comapy SA Pty Ltd Portland Road Phillipi Cape Town South Africa Baltimore Aircoil Company SA Pty Ltd...

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