Aztech DieMaster DM-40 series User Manual Download Page 15 | Manualshive

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AZTECH CONVERTING SYSTEMS

DM-40XX

USER MANUAL

13

20” DIE SECTIONS

Lamination Tower

OPTIONAL WEB PATHS

SHOWN DASHED

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Summary of Contents for DieMaster DM-40 series

Page 1: ...D IE M A S T E R U ser M anual D M 4 0 X X AZTECH CONVERTING SYSTEMS 212 W Lodge Drive TEMPE AZ 85283 PHONE 480 951 8351 FAX 480 998 5409 www aztechconverting com Ver 1 3...

Page 2: ...TENTS SECTION 1 GENERAL INFORMATION 1 4 SECTION 2 MACHINE INSTALLATION 4 5 SECTION 3 MACHINE SETUP 6 18 SECTION 4 MACHINE OPERATION 19 28 SECTION 5 MAINTENANCE 29 SECTION 6 STATION DETAIL 30 52 SECTIO...

Page 3: ...b speeds up to 500 feet minute The DieMaster is designed to be highly productive versatile and simple to operate and maintain Before operating your new DieMaster fully read and understand all facets o...

Page 4: ...AZTECH CONVERTING SYSTEMS DM 40XX USER MANUAL 2 Rev 1 3 FRONT LAYOUT DIE MASTER ONLY...

Page 5: ...AZTECH CONVERTING SYSTEMS DM 40XX USER MANUAL 3 SIDE LAYOUT DIE MASTER ONLY 13 Shown 18 and 20 are similar...

Page 6: ...damage to your new DieMaster begin by unfastening the latches on the front panel and removing the panel to expose the machine Carefully remove all boxes from inside the crate and set aside to avoid d...

Page 7: ...Testing Before Operation Make sure the area around your machine is clear of any objects which may impair the machine Also inspect and make sure all belts pulleys rollers and spindles are free and clea...

Page 8: ...switches on main pan el are in the OFF position 3 Assure that both splice table clamps are released into the up position 4 Assure that the pneumatic nip roll is disengaged in the up position 5 Assure...

Page 9: ...AZTECH CONVERTING SYSTEMS DM 40XX USER MANUAL 7 Unwind Sections Cradle Mount Unwind CMU Unwind Disc Brake UDB...

Page 10: ...AZTECH CONVERTING SYSTEMS DM 40XX USER MANUAL 8 Rev 1 3 Lamination Tower Flexo Print Station ACCESSORY MODULES...

Page 11: ...AZTECH CONVERTING SYSTEMS DM 40XX USER MANUAL 9 13 18 DIE MASTER 20 DIE MASTER DIE SECTIONS...

Page 12: ...AZTECH CONVERTING SYSTEMS DM 40XX USER MANUAL 10 Rev 1 3 DieMaster w UDB Web Path 13 Die Master Shown UDB Print Station Lamination Tower 13 Die Section UDB PRINT STATION...

Page 13: ...AZTECH CONVERTING SYSTEMS DM 40XX USER MANUAL 11 LAMINATION TOWER REWIND MODULE UNDERSCORE OPTIONAL WEB PATHS SHOWN DASHED...

Page 14: ...AZTECH CONVERTING SYSTEMS DM 40XX USER MANUAL 12 Rev 1 3 SAMPLE 20 PRESS CMU INFEED NIP PRINT STATIONS 13 Die Master Shown CMU 2x Print Stations Lamination Tower 20 Die Section...

Page 15: ...AZTECH CONVERTING SYSTEMS DM 40XX USER MANUAL 13 20 DIE SECTIONS Lamination Tower OPTIONAL WEB PATHS SHOWN DASHED...

Page 16: ...on outside of web guide 3 Jog the machine briefly to assure that the web is moving smoothly 4 Press the AUTOMATIC button which will engage the sensor and allow the web guide to adjust itself to the m...

Page 17: ...gage both web clamp switches 2 Using a razor blade carefully cut the web along the slicing channel Disengage the clamp near est the unwind station Be sure to leave the other clamp engaged 3 After wast...

Page 18: ...per blade assembly by turning handle counter clockwise and snap into lock position making sure that the upper blades are clear of lower blades to avoid blade damage Step 3 Gently slide upper blade s i...

Page 19: ...he hex screw at the machine side and pull ing away from machine To insert new spindle simply insert spindle into rewind station and tighten hex screw firmly CAUTION Utilizing Rewind Spindles less than...

Page 20: ...is switched on the machine will not RUN if there is insufficient material on the unwind roll To adjust the sensor 1 Loosen the screw retaining the EOR sensor mount 2 Move the sensor into a position wh...

Page 21: ...STEMS DM 40XX USER MANUAL 19 Section 4 Machine Operation 4 1 Operator Control Layout 13 18 Standard model Die Master 20 Standard model Die Master STOP PB JOG PB START PB REWIND CONTROLS SPEED KNOB COU...

Page 22: ...ator Control Layout TOUCH SCREEN PLC STOP PB JOG PB START PB REWIND CONTROLS SPEED KNOB AIR CONTROLS E STOP The Die Master is also available with a PLC machine control with a touch screen interface Th...

Page 23: ...booting the MAIN MENU will be displayed When the MAIN MENU is displayed the PLC will lock out the operator buttons and the machine will not run The menu jumps displayed in white may be accessed by th...

Page 24: ...AZTECH CONVERTING SYSTEMS DM 40XX USER MANUAL 22 Rev 1 3 Buttons to acess primary ma chine functions are displayed on the MAIN MENU RUN SCREEN Men principal en Espa ol Hauptmenu auf Deutsch MAIN MENU...

Page 25: ...AL 23 Progress Bar Distance Units Count Sensor Selection Increment by 1 and 10 Adjustor Indicator Enabled Disabled Indicator Set Torque Press to set manually Machine Running Status Counter ON OFF RUN...

Page 26: ...Count increments every time the set count is reached and the counter is on The current count is displayed The Set count is displayed Press here to turn the counter on and off The count sensor selectio...

Page 27: ...re enter the core diameter as the Start ing Diameter Enter the finished roll size as the Finishing Diameter Subtract the torque setting used to start the roll from the setting used to finish the roll...

Page 28: ...lowdown point IF THE SLOWDOWN POINT IS GREATER THAN THE SET COUNT THE MACHINE WILL NOT SLOW DOWN When in distance count press to set the units Press to toggle between count sensors Press to turn the E...

Page 29: ...side journal and slide die into place If gears are not aligned properly remove die and add or remove washers until aligned 3 Use spacer washer s on outboard side and slide quarter turn bearing block...

Page 30: ...produce enough length of waste to reach the waste wind up 3 Thread the waste by wrapping around the capstain roll then around the knurled idler roll before securing to the waste windup spindle 4 Adju...

Page 31: ...ng blocks Apply oil to all fiber wiper rolls to keep dies and rollers free of debris Apply heavy viscosity gear grease to all roller gears Apply grease to the die trucks using the 4 fittings and apply...

Page 32: ...AZTECH CONVERTING SYSTEMS DM 40XX USER MANUAL 30 Rev 1 3 Chapter 6 Station Detail UDB Main Assembly...

Page 33: ...AZTECH CONVERTING SYSTEMS DM 40XX USER MANUAL 31...

Page 34: ...AZTECH CONVERTING SYSTEMS DM 40XX USER MANUAL 32 Rev 1 3 UBD Brake Assembly...

Page 35: ...AZTECH CONVERTING SYSTEMS DM 40XX USER MANUAL 33...

Page 36: ...AZTECH CONVERTING SYSTEMS DM 40XX USER MANUAL 34 Rev 1 3 UDB Brake Assembly...

Page 37: ...AZTECH CONVERTING SYSTEMS DM 40XX USER MANUAL 35 Waste Windup Assembly...

Page 38: ...AZTECH CONVERTING SYSTEMS DM 40XX USER MANUAL 36 Rev 1 3 Rotary Die Station Support Roll Assembly...

Page 39: ...AZTECH CONVERTING SYSTEMS DM 40XX USER MANUAL 37 Rotary Die Station Anvil Roll Assembly...

Page 40: ...AZTECH CONVERTING SYSTEMS DM 40XX USER MANUAL 38 Rev 1 3 Rotary Die Station Die Truck Assembly...

Page 41: ...AZTECH CONVERTING SYSTEMS DM 40XX USER MANUAL 39 Main Drive Nip Roll Assembly...

Page 42: ...AZTECH CONVERTING SYSTEMS DM 40XX USER MANUAL 40 Rev 1 3 Main Drive Pace Roll Assembly...

Page 43: ...AZTECH CONVERTING SYSTEMS DM 40XX USER MANUAL 41 Slitting Station Main Assembly...

Page 44: ...AZTECH CONVERTING SYSTEMS DM 40XX USER MANUAL 42 Rev 1 3 Slitting Station Rotary Shear Assembly...

Page 45: ...AZTECH CONVERTING SYSTEMS DM 40XX USER MANUAL 43 Press Controls PLC OPTION...

Page 46: ...AZTECH CONVERTING SYSTEMS DM 40XX USER MANUAL 44 Rev 1 3 Main Electrical Cabinet PLC...

Page 47: ...AZTECH CONVERTING SYSTEMS DM 40XX USER MANUAL 45 Label Sensor Panel Operator Panel PLC...

Page 48: ...AZTECH CONVERTING SYSTEMS DM 40XX USER MANUAL 46 Rev 1 3 Cradle Mount Unwind Controls...

Page 49: ...AZTECH CONVERTING SYSTEMS DM 40XX USER MANUAL 47...

Page 50: ...AZTECH CONVERTING SYSTEMS DM 40XX USER MANUAL 48 Rev 1 3 Press Controls STANDARD...

Page 51: ...AZTECH CONVERTING SYSTEMS DM 40XX USER MANUAL 49 Press Schematic STANDARD...

Page 52: ...AZTECH CONVERTING SYSTEMS DM 40XX USER MANUAL 50 Rev 1 3 Press Schematic STANDARD...

Page 53: ...AZTECH CONVERTING SYSTEMS DM 40XX USER MANUAL 51...

Page 54: ...AZTECH CONVERTING SYSTEMS DM 40XX USER MANUAL 52 Rev 1 3 Press Schematic STANDARD...

Page 55: ...flashing red which assures that it is properly connected assure that the PLC is set to LABELS 7 5 Why isn t the end of roll sensor working If your DieMaster is equipped with the optional end of roll...

Page 56: ...ller who at its sole discretion shall determine whether defective parts or materials are or are not subject to exclusion from this warranty as provided here in Any defective parts or material not excl...

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