background image

Page 8

INSTALLING DRINK RAIL – STAIR PANELS 

FOR CLASSIC COMPOSITE SERIES RAILING

Drink Rail (deck board)

Post Cap

Post Sleeve

Balusters

Universal Rail
(purchased separately)

Universal Rail

(placed on Support Rail)

Support Rail

#8 3" S

tainless Steel

P

an Head Screws 

(included with Universal Rail)

Foot Block

Mounting Brackets

IMPORTANT NOTE:

For all rail installations, post and post covers 
must be plumb and aligned with one another.

For a proper finished look on Over-The-Post 
Drink Rail applications, make sure Universal 
Rail is even with the top of the post sleeves 
and that post sleeves are a consistent height. 
Prior to installing rail assembly to Post, ensure 
that rail assembly is positioned (height wise) to 
eliminate any gaps between Deck board and 
Universal Rail (positioned on top).

TIP:

 It may be helpful to make a jig using a 

baluster, top and bottom support rail, and a 
Universal Rail on top and bottom. This will help 
set the top Universal Rail at the proper height 
(i.e. even with the height of the post sleeve) 
ensuring a flush fit for the deck board 

(Dia. A)

.

Universal Rail

Support Rail

Universal Rail

Support Rail

Over-the-Post Applications:

Center and align top of Deck
Board with top of Post Sleeve.

Between-the-Post Applications:

Center and measure top of Deck
Board a consistent distance from 
top of Post Sleeve. 

Level Panels:

 Mark bottom 

of Support Rail for consistent 
placement of Support Block.

Stair Panels:

 Mark for consistent 

placement of Mounting Bracket.

Mark top and side of Universal Rail
template for later alignment of actual 
rail section.

Drink Rail (deck board)

Post Cap

Post Sleeve

Balusters

Dia. A

IMPORTANT NOTE:

Make sure to drive screws parallel 
to balusters.

These instructions cover installation of the Drink Rail 

(Deck 

board Top Rail)

 on Classic Composite Series Stair Panels.

These instructions 

DO NOT

 cover the entire level rail assembly process. Please follow 

steps 1-7 on pages 3-5 in TimberTech Composite Series Railing Install Guide to build 
level rail assembly prior to installing Drink Rail.
The full 

TimberTech Classic Composite Series Railing Install Guide

 can be found at 

www.TimberTech.com

This Installation Guide applies to 
the use of this product in a Drink 
Rail application. If you are using it 
as a bottom rail as part of a standard 
TimberTech railing installation, please 
refer to the full 

TimberTech Classic 

Composite Rail Installation Guide

 

found at www.TimberTech.com.

Summary of Contents for TimberTech DRINK RAIL

Page 1: ...TimberTech com INSTALLATION GUIDE FOR CLASSIC COMPOSITE SERIES RAILING INSTALLING DRINK RAIL ON LEVEL PANELS 4 INSTALLING DRINK RAIL ON STAIR PANELS 8 DRINK RAIL ...

Page 2: ... and fastening materials Failure to install this product in accordance with applicable building codes and TimberTech s written Rail Install Guide may lead to personal injury affect rail system performance and void the product warranty The buildup or generation of static electricity is a naturally occurring phenomenon in many plastic based products such as carpeting upholstery and clothing and can ...

Page 3: ...ulk Gun COMPONENTS NEEDED FOR INSTALLING ONE SECTION OF DRINK RAIL FOR COMPOSITE COMPONENT INCLUDES Universal Rail 1 Universal Rail 5 8 x 2 screws for 6 rail 7 screws for 8 rail and 8 screws for 10 rail Drink Rail 1 Drink Rail deck board not included must be purchased separately IMPORTANT NOTES TimberTech Universal Rails are available in 10 8 and 6 lengths For Deck boards visit https www timbertec...

Page 4: ...3 5 deck boards in Over the Post applications Be sure to cut Post Sleeves such that finished rail height is at least 36 high for a 36 rail application and 42 high for a 42 application For a 36 application Post Sleeves typically should not be cut less than 35 25 For a 42 application post sleeves typically should not be cut less than 41 25 For all rail installations post and post covers must be plum...

Page 5: ...For Over the Post applications cut deck boards so that any seams fall at the center of a post boards up to 16 Miter the planks at corner posts For Between the Post applications if the deck board is wider than posts if desired trim deck board corners for a clean finish Dia 2B If using 3 wide boards there is no need to trim corners for composite post applications Place the Universal Rail over the to...

Page 6: ...ust be used to set the Cortex screw to the proper depth The Cortex fastener must be driven perpendicular to the deck surface for proper fit and ideal finished look The cored hole must be free of debris or moisture Use a smooth hammer head to set the Cortex plug The interaction between the deck board screw and plug is essential For Over the Post Applications fasten deck board to posts with 3 2 SS C...

Page 7: ...B Post Caps Attached with exterior grade caulk Dia 5 FASTEN DECK BOARD TO UNIVERSAL RAIL Place the Deck Board on top and centered over the Universal Rail For both Between the Post Dia 4A and Over the Post and Applications Dia 4B secure Deck Board and Universal Rail to Upper Support Rail using the 3 16 holes that were drilled in Step 1 use 8 2 Stainless Steel Pan Head Screws included with Universal...

Page 8: ...upport Rail Over the Post Applications Center and align top of Deck Board with top of Post Sleeve Between the Post Applications Center and measure top of Deck Board a consistent distance from top of Post Sleeve Level Panels Mark bottom of Support Rail for consistent placement of Support Block Stair Panels Mark for consistent placement of Mounting Bracket Mark top and side of Universal Rail templat...

Page 9: ...ws Dia 1A Dia 1B 2 CUT UNIVERSAL RAIL AND DECK BOARD Measure mark and cut the 2nd Universal Rail purchased separately and deck board to length Dia 2A Both ends need to be cut to match the angle of the Top Support Rail For Between the Post applications trim both ends of deck board for a clean finish Dia 2B Place the Universal Rail over the top support rail between the post sleeves For Over the Post...

Page 10: ...ke sure to drive screws parallel to balusters For butt joints install 3 screws on either side of butt joint into post For Over the Post Applications fasten deck board to posts with 3 2 SS Cortex screws not included on either side of a butt joint For composite deck boards fasten no closer than 3 4 from the outside edge and ends of each plank Dia 3A 3B For PVC boards fasten within 1 2 from outside e...

Page 11: ...16 holes that were drilled at 15 intervals as guides drill a 1 8 diameter holes into the bottom of the deck board Care must be taken not to drill through the top of the deck plank Dia 4C ATTACH POST CAPS BETWEEN THE POST APPLICATIONS Attach Post caps using exterior grade caulk adhesive applied to the inside corners of the post caps Dia 5 5 Post Caps Attached with exterior grade caulk Dia 5 IMPORTA...

Page 12: ...AZEK Building Products 1330 W Fulton Market Suite 350 Chicago IL 60607 2019 AZEK Building Products All Rights Reserved TimberTech com ...

Reviews: