background image

Page 9

Universal 
Rail

Upper 
Support 
Rail

Pre-drill 
3/16" 

Scrap piece of 
wood cut to 
stair angle

INSTALLING DRINK RAIL – STAIR PANELS

FOR CLASSIC COMPOSITE SERIES RAILING

PREPARE UPPER SUPPORT RAIL

 
Measure, mark and drill 3/16" diameter holes down through the upper support rail 
at 15" on-center intervals 

(Dia. #1A)

. There must be a hole drilled between the first 

and second baluster at each end of the rail. These holes will be used to run anchoring 
screws into the bottom of the deck board. Holes should be drilled to match the angle 
of the stairs. A scrap piece of wood cut to stair angle may help. 

(Dia. #1B)

1

3/16" Holes

(spaced 15" on-center or less)

Baluster Screws

Dia. #1A

Dia. #1B

2

CUT UNIVERSAL RAIL 
AND DECK BOARD

 
Measure, mark and cut the 2nd 
Universal Rail (purchased separately) 
and deck board to length 

(Dia. #2A)

Both ends need to be cut to match the 
angle of the Top Support Rail.
For Between-the-Post applications, 
trim both ends of deck board for a clean 
finish 

(Dia. #2B)

. Place the Universal 

Rail over the top support rail between 
the post sleeves.

•  For Over-the-Post applications,  

proceed to Step 3.

•  For Between-the-Post applications,  

skip to Step 4.

Drink Rail (deck board)

Between-the-Posts

 Application –

measure between posts.

Drink Rail (deck board)

Over-the-Posts

 Application –

butt up to top post, and hang over
bottom post approximately 1½".

Universal Rail

 –

measure between posts

1½"

For Over-the-Post applications, 
cut post sleeve at same angle 
and height as universal rail.

Trim deck board corners

for a clean finish.

Dia. #2B

Dia. #2A

Summary of Contents for TimberTech DRINK RAIL

Page 1: ...TimberTech com INSTALLATION GUIDE FOR CLASSIC COMPOSITE SERIES RAILING INSTALLING DRINK RAIL ON LEVEL PANELS 4 INSTALLING DRINK RAIL ON STAIR PANELS 8 DRINK RAIL ...

Page 2: ... and fastening materials Failure to install this product in accordance with applicable building codes and TimberTech s written Rail Install Guide may lead to personal injury affect rail system performance and void the product warranty The buildup or generation of static electricity is a naturally occurring phenomenon in many plastic based products such as carpeting upholstery and clothing and can ...

Page 3: ...ulk Gun COMPONENTS NEEDED FOR INSTALLING ONE SECTION OF DRINK RAIL FOR COMPOSITE COMPONENT INCLUDES Universal Rail 1 Universal Rail 5 8 x 2 screws for 6 rail 7 screws for 8 rail and 8 screws for 10 rail Drink Rail 1 Drink Rail deck board not included must be purchased separately IMPORTANT NOTES TimberTech Universal Rails are available in 10 8 and 6 lengths For Deck boards visit https www timbertec...

Page 4: ...3 5 deck boards in Over the Post applications Be sure to cut Post Sleeves such that finished rail height is at least 36 high for a 36 rail application and 42 high for a 42 application For a 36 application Post Sleeves typically should not be cut less than 35 25 For a 42 application post sleeves typically should not be cut less than 41 25 For all rail installations post and post covers must be plum...

Page 5: ...For Over the Post applications cut deck boards so that any seams fall at the center of a post boards up to 16 Miter the planks at corner posts For Between the Post applications if the deck board is wider than posts if desired trim deck board corners for a clean finish Dia 2B If using 3 wide boards there is no need to trim corners for composite post applications Place the Universal Rail over the to...

Page 6: ...ust be used to set the Cortex screw to the proper depth The Cortex fastener must be driven perpendicular to the deck surface for proper fit and ideal finished look The cored hole must be free of debris or moisture Use a smooth hammer head to set the Cortex plug The interaction between the deck board screw and plug is essential For Over the Post Applications fasten deck board to posts with 3 2 SS C...

Page 7: ...B Post Caps Attached with exterior grade caulk Dia 5 FASTEN DECK BOARD TO UNIVERSAL RAIL Place the Deck Board on top and centered over the Universal Rail For both Between the Post Dia 4A and Over the Post and Applications Dia 4B secure Deck Board and Universal Rail to Upper Support Rail using the 3 16 holes that were drilled in Step 1 use 8 2 Stainless Steel Pan Head Screws included with Universal...

Page 8: ...upport Rail Over the Post Applications Center and align top of Deck Board with top of Post Sleeve Between the Post Applications Center and measure top of Deck Board a consistent distance from top of Post Sleeve Level Panels Mark bottom of Support Rail for consistent placement of Support Block Stair Panels Mark for consistent placement of Mounting Bracket Mark top and side of Universal Rail templat...

Page 9: ...ws Dia 1A Dia 1B 2 CUT UNIVERSAL RAIL AND DECK BOARD Measure mark and cut the 2nd Universal Rail purchased separately and deck board to length Dia 2A Both ends need to be cut to match the angle of the Top Support Rail For Between the Post applications trim both ends of deck board for a clean finish Dia 2B Place the Universal Rail over the top support rail between the post sleeves For Over the Post...

Page 10: ...ke sure to drive screws parallel to balusters For butt joints install 3 screws on either side of butt joint into post For Over the Post Applications fasten deck board to posts with 3 2 SS Cortex screws not included on either side of a butt joint For composite deck boards fasten no closer than 3 4 from the outside edge and ends of each plank Dia 3A 3B For PVC boards fasten within 1 2 from outside e...

Page 11: ...16 holes that were drilled at 15 intervals as guides drill a 1 8 diameter holes into the bottom of the deck board Care must be taken not to drill through the top of the deck plank Dia 4C ATTACH POST CAPS BETWEEN THE POST APPLICATIONS Attach Post caps using exterior grade caulk adhesive applied to the inside corners of the post caps Dia 5 5 Post Caps Attached with exterior grade caulk Dia 5 IMPORTA...

Page 12: ...AZEK Building Products 1330 W Fulton Market Suite 350 Chicago IL 60607 2019 AZEK Building Products All Rights Reserved TimberTech com ...

Reviews: