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A x i o m   T o o l   G r o u p

 

 

 

To begin after setting work origins (From the coordinate screen): 

1-

 

Press the 

Run/Pause/Delete

 button. 

a.

 

Use the X+/- arrows to scroll up or down the list. 

 

2-

 

Select Internal Memory  

a.

 

Press 

OK

 to select 

3-

 

The files in that directory will be displayed. 

a.

 

Display shows three files at a time.  

b.

 

X+/- will scroll one item at a time. 

c.

 

Y+/- will scroll one page at a time. 

d.

 

Highlight the desired tool-path (.mmg filetype), press 

OK

 to select 

4-

 

The controller will display a set of working parameters for the file.  

a.

 

Work Speed: Similar to feed-rate. This can be ignored as the controller is setup by default to take the 
feed-rate settings from the software. 

Settings can be changed allowing feed-rate to be set here

b.

 

Fast Speed: Shuttle speed. This is the speed the machine will travel between cutting locations.  

c.

 

Speed Scale: A percentage of the feed-rate. (

See Speed Scale Adjustment

5-

 

Press 

OK

 to begin the tool-path operation.  

a.

 

After a short count-down (4sec) during which the spindle will come up to speed, the file will begin. 

 

The following is the Job Setup Sheet from which all the information for the surfacing job can be seen.  

 

 

 

 

Summary of Contents for AUTO ROUTE PRO V5

Page 1: ...AUTO ROUTE PRO V5 MANUAL Axiom Tool Group Inc All rights reserved Rev 2 28 2020 ...

Page 2: ......

Page 3: ...ting Spindle RPM 23 7 6 Processing a File Running a Toolpath 23 7 6 1 Speed Scale Adjustment 24 7 6 2 Pausing During a Toolpath 24 7 6 3 Setting a Breakpoint 24 7 7 Power Failure 25 8 Spoil Board Surfacing 8 1 Setup and Operation 26 8 2 Job Setup Sheet 28 9 RichAuto B18 Functions 9 1 Basic Keypad Operations 29 9 2 Common Combination Keypad Functions 30 10 Advanced Processing 10 1 Array 30 10 2 Res...

Page 4: ... System Setup 46 13 4 Operate File 47 13 5 Version View 47 14 Maintenance 14 1 Routine Checks 48 14 2 Cooling System 49 14 3 Bearing Service 51 15 Troubleshooting 15 1 Mechanical and Electrical Problems 53 15 2 Controller function Problems 54 16 Wiring Schematics 16 1 26 Pin Cable Connector Diagram 56 16 2 7 Pin Cable Connector Diagram 57 16 3 RichAuto DSP Connection Diagram 58 17 Parts Diagram an...

Page 5: ...tting wood acrylics wood fiber composites certain plastics and non ferrous metals Do not use this machine for other than its intended use If used for other purposes Axiom disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use Shop Environment 1 Ensure that the floor can bear the weight of the machine and work pieces mounted on it 2 Keep the f...

Page 6: ...Do not operate this machine while tired or under the influence of drugs alcohol or any medication 16 Make workshop kid proof through the use of padlocks master switches and or by removing starter keys Electrical 17 Make certain the switch is in the OFF position before connecting the machine to the power supply 18 Make certain the machine is properly grounded and the circuit is protected with a fus...

Page 7: ...when handling the collet and spindle nut if the cutting tool is hot Keep a heavy glove or oven mitt on hand for the purpose 34 Do not lay a hot cutting tool on its side Create a rack for cooling off hot cutting tools 35 Use recommended accessories improper accessories may be hazardous 36 Do not use dull gummy or damaged cutting tools Keep bits and other cutting tools clean and sharp for best and s...

Page 8: ...EAD INSTRUCTION MANUAL BEFORE OPERATING TOOL To lock out an Emergency switch 1 Open the padlock 2 Insert through hole in the emergency switch need depress this button 3 Close the padlock 4 Place the KEY in a safe place out of the reach of children Emergency Switch Padlock 9 9 2 9 9 7 98 29 9 9 2 9 3 9 95 9 5 9 8 2 0 9 9 94 089 9 1 6 9 9 5 9 9 9 9 9 9 9 2 9 9 9 9 9 9 91 9 555 5 49 8 4 2 5 ...

Page 9: ...e Speed 0 24000 RPM Max Rec Feed Rate 200 IPM Precision Linear Guide Rails X Y Z Axis Precision Ball Screw X Y Z Axis Power Requirements 115 V 60Hz 15A Single Phase 220V 560 Hz 10A Single Phase Working Table High Rigidity Interlocking Aluminum Integrated MDF Spoil Board Gantry Bridge High Rigidity Aluminum Extrusion Gantry Support Gravity Cast Aluminum Alloy Gantry Clearance 6 5 165mm Machine Base...

Page 10: ...s the cutting away from the cut with the direction of the feed Collet A metal collar that holds the cutting tool within a spindle nut Conventional Cut Refers to the relationship of the cutting tool rotation to the direction of feed A conventional cut deflects the toward the cut against the direction of the feed Compression Bit A cutting tool with a combination of up and down shear cutting edges Ty...

Page 11: ...des clamps double sided tape vacuum pods and others Home Position Mechanical point set using magnetic limits switches Origin User designated zero point for the work piece From which the router will reference the positioning of all cutting Plunge The distance on the Z axis that the spindle and cutting tool moves toward into or along the material Plunge Rate The speed of descent of the spindle on th...

Page 12: ... to the spindle Tool path User defined route which the cutter follows to machine a workpiece Touch Off Puck A device used to set the zero point Origin for the Z axis U Disk External data storage device that is inserted into a USB interface Up Shear Bit A cutting tool whose edges carve upward along the face of the toolpath Increases the potential for tear out but allows for a slightly higher feed r...

Page 13: ... Feet 4 hex nuts 16 Hex bolts M8x25 16 Lock washers M8 16 Flat washer M8 16 Hex bolts M6x12 16 Lock washer M6 16 Flat washer M6 1 Controller hook 2 Machine screws M4x6 4 Small rubber pads Remove all contents from shipping boxes Do not discard carton or packing material until assembly is complete Accessories commonly ship inside machine or stand packaging and can be easily over looked Tools require...

Page 14: ...nd 1 M6 flat washer for each caster Tighten all the caster hardware securely The leveling feet can be adjusted later b Rotate uprights so the cross brace mounting plates are facing each other Separate the uprights far enough that the braces can fit between them c Align the cross braces between the uprights and bolt the mounting flanges to the plates using 4 M8 hex bolt 4 lock washers and 4 flat wa...

Page 15: ...the tool box c The front can be slid forward to rest within the opening on the stand upright 9 Install the hook on the front right hand side of the stand using the included hardware Installing the Toolbox The tool box will sit to the front of the stand so be sure to orient the shelf towards the rear to serve as storage a Turn the tool box upside down Install 1 of each hanger on either side of the ...

Page 16: ... safe lifting 2 Position router over the stand and align holes on router mounting flanges and stand uprights Being careful to make sure the stand is properly oriented with the machine front 3 Place 1 rubber bushing over the holes in the stand Lower the machine to sit on the bushings a Attach the machine to the stand using 1 M10 Hex bolt 1 washer at each corner b Insert the bolt washer through the ...

Page 17: ... one way 3 Be sure to position the electrical cord through the back of the stand safely so it will not be ran over by the castors and to prevent tripping hazards 4 Attach the metal end of the controller cable to the front of the control box a connect the hand held controlled securely to the opposite cable end Be careful to not overtighten the screws b When complete the controller can be hung on th...

Page 18: ...ical shock All Axiom machines are equipped with an electrical cord with grounding conductor and plug The plug must be used with a matching outlet that is properly installed and grounded in accordance with local codes and ordinances These plugs must not be modified if a matching outlet is need one must be installed by a qualified electrician Improper installation may result in electrical shock If g...

Page 19: ...er Processing tool paths or jobs is performed either by using a USB Flash drive USB2 0 of 8GB or smaller FAT 32 or from 0internal memory 512MB Internal memory is recommended for jobs of 1 hour run time or longer and any files that will be used frequently USB flash drives should be USB2 0 8GB or smaller formatted to FAT32 The RichAuto B18 Key pad which is seen here uses either Single touch function...

Page 20: ... using the X X buttons The top option of All axis home should be selected using the ORIGIN OK button Home position is determined by a set of magnetic proximity sensors one of which can be found on each axis These sensors can be calibrated however their position should not change During a HOME operation the following will occur 1 First the Z axis will raise to the top of the axis travel 2 Then the ...

Page 21: ...eed c While in continuous mode the machine will always stop on a grid position 2 Step mode Tap toggle any of the directional buttons i e X Y Z A to move the router head in grid based increments Useful for precise placement of coordinates and tooling a The movement speed is defaulted at one grid distance per 0 5 sec b Slow speed L SP default is 0 1mm grid c Fast speed F SP default is 0 5mm grid 3 D...

Page 22: ... This location is typically one of the corners of the work material or the exact center point 3 Press XY 0 to set the Origin for the X and Y axes a This will instantly change the displayed coordinates of the X and Y axes to 0 00 4 There are several ways to set the Z 0 or Z axis Origin which may change depending on the material or router bit that is being used a Using the provided tool touch off de...

Page 23: ...nly read zero along the Z axis when the bit is touching that surface NOTE When the machine is restarted a HOME operation must be done to reset that reference point However the last programmed Origin which is in reference to HOME is still stored in memory Simply press the OK button and the machine will return to this location Programming Additional Origins The RichAuto controller allows multiple of...

Page 24: ...e U disk when it is inserted To begin From the coordinate screen 1 Press the Run Pause Delete button 2 Select either the U disk Internal Memory a Recently used file must be one current U disk or in memory a Use the X arrows to scroll up or down the list b Highlight the desired selection and press OK to select 3 The files in that directory will be displayed a Display shows three files at a time b X...

Page 25: ... height or position To Pause a job 1 Press the Run Pause button during operation a The machine movement will immediately stop b Spindle remains active 2 While the machine is Paused the bit position can be adjusted in any direction a It is recommended this be done in Step mode and in Slow speed LSP 3 After making the adjustments press Run Pause to continue the file operation a The display will show...

Page 26: ... Breakpoint would be to press the Break Work button a Select the file either from Udisk or Internal memory b Prompt will give the following instructions Use X buttons to scroll i Press OK to resume from existing break ii Press any other key to display the break line number only c Approve speeds to begin machining if applicable Power Failures During an accidental power failure a soft version of a B...

Page 27: ...memory To setup and run this stored job please refer to the previous sections covering setup of ORIGN locations and file operations Then use the following 1 Turn ON and HOME the CNC machine 2 Set the X Y Origin while in the HOME position 3 Insert a 1 25 Mortising or Surfacing tool into the spindle Above Bit is included in the Optional Axiom 3 pc Start Bit Set Part number ABS301 4 Jog the X Y Axes ...

Page 28: ... will display a set of working parameters for the file a Work Speed Similar to feed rate This can be ignored as the controller is setup by default to take the feed rate settings from the software Settings can be changed allowing feed rate to be set here b Fast Speed Shuttle speed This is the speed the machine will travel between cutting locations c Speed Scale A percentage of the feed rate See Spe...

Page 29: ... Z Zero Top of Material XY Bottom Left Corner Clearance Z1 5 08mm Toolpaths 6 AR8PKT AR8PFL AR6PKT AR6PFL AR4PKT AR4PFL Tool Name 1 1 25 Mortising Bit 1 1 25 Mortising Bit 1 1 25 Mortising Bit 1 1 25 Mortising Bit 1 1 25 Mortising Bit 1 1 25 Mortising Bit Time Estimate 01 51 00 00 46 28 00 02 53 00 34 16 00 02 24 00 23 03 00 01 56 Job Layout Material Setup Toolpaths Summary ...

Page 30: ...nput A axis positive movement Clockwise Number 4 Input X axis negative movement Left Scroll Down One Line Number 5 input Y axis negative movement Forwards Decrease feed rate 10 increments Scroll Down Whole page Number 6 input Z axis negative movement Downward Number 7 input A axis negative movement Counterclockwise Number 8 input Spindle to Home Front Left Corner Number 9 Input Manual movement FSP...

Page 31: ...etween the rows columns To set the Array parameters 1 From the coordinate screen press Menu 2 Select Auto Pro Setup and scroll down to find the Work Array option 3 The Work Array menu will be display and has several options press Delete to change these settings a Row Column Counts b Row Column Spacing c Interval 4 After the parameters are setup Advanced Function button can be used to access the Ad...

Page 32: ...omplete the machine will go to the programmed location at the end of each process Location can be changed as needed To program a Stop State 1 From the coordinate screen press Menu 2 Select Auto Pro Setup then scroll down to find the Stop State 3 The Work Stop State menu will be displayed which has several options a FinAct Finish Action press Delete to change the settings i Pickup Z Will leave the ...

Page 33: ...al file parameters will be displayed and operation will begin once approved Calculate Boundaries This application will calculate the boundaries of the file Allowing a user to verify that an operation will fit within the machine limitations Will show the operation boundaries for each axis in metric units Auto Center Allows a pair of individual locations to be selected along the X or Y axis from whi...

Page 34: ... ii Enter the X and Y axis dimensions 2 Operation should begin immediately Be sure that the Z axis height and RPM are properly set before using this operation Calculate Work Time This will operate much the same as Time Estimation tooling found within the chosen CAD CAM Design Software However this function will allow you to calculate the operating time of a specific file based upon the file parame...

Page 35: ...elect the desired file either from Udisk or Internal Memory b Set scale for the X Y Z Axes c Approve speeds to begin operation Step Work This function will allow the toolpath to be operated one step one line of gcode at a time To enter Step Work mode 1 Select Step Mode a Select the desired file either from Udisk or Internal Memory b Prompt will give the following instructions Use X buttons to scro...

Page 36: ... with the tracking information for their order a link to download the 4th Axis post processor and instructions from the website Be sure when saving the new files to use with the 4th Axis that the correct post processor is being selected If you have not received this file please contact Axiom Tool Group by calling 844 642 4902 or by email support axiomtoolgroup com Or simply download any of our ava...

Page 37: ...mbly 1 Unbox all items 2 Locate the following a Head Stock Body b Mounting Plates and hardware c 4 Jaw Chuck d 1 8 Taper and Drawbar 3 Attached the mounting plates using the included hardware 4 Insert the 1 8 taper through the front of the Head Stock ...

Page 38: ... through the rear of the Headstock and tighten 6 Attach the 4 Jaw chuck onto the threads and rotate by hand until tight 7 At the machine remove the left most two spoil board strips a To remove loosen all the cap screws and slide the strip off the table ...

Page 39: ...the table a Line the Headstock up with the space left behind by the removed spoil boards b Leave the cap screws loose for the time being 9 Install the 4th Axis control wire to the Headstock a One end of this wire will plug into the front of the Headstock b The opposite end will plug into the rear base of the machine next to other existing connections ...

Page 40: ...o square them to the machine and setup for the job 1 Start with the Headstock a Using a square to align the body of the Headstock with the t track found on the table b Once positioned tighten the cap screws locking the unit in place 2 Use the included T handle wrench to close the jaws of the Chuck all the way 3 Then slide the Live Center of the Tailstock into the Chuck 4 This will allow you to cen...

Page 41: ...e cap screws on the Tailstock and lock the unit in place 7 Draw center marks on the material being used Centerline templates are available at wood working specialty stores a Open the Jaws of the Chuck b Loosely insert the material into the Chuck 8 Align the centerline with the Live Center a Spin the wheel to extend the Live Center onto the material b Tighten the set screw lever 9 Then tighten the ...

Page 42: ...he Z to 75 00 d Then use the Z 0 button to manually set the Z Origin in this location To clarify the reason for doing this is to allow the Z 0 to be set at the center line of the material This is the recommended location for the best operation Since the Live Center and subsequent center line of the material are roughly 75 00mm above the table surface this two step process will be one of the easies...

Page 43: ...the Home Type screen and you will see a XYZ only option With this option the controller will not look for the A axis Beyond the changes to HOME the new axis will be bringing much higher working surfaces to the machine The current safe height may be default to 40mm above the programmed Z 0 location For the 4th Axis the preferred Z 0 location will be the centerline of the material In most cases the ...

Page 44: ...nternal memory for use later should the parameters need restored To do this 1 Press MENU a Scroll down and select System Setup b Scroll down and select Backup Data i Choose where to save the file Flash Disk or Internal Memory c The Data bak file is now created with all the current settings for use later If the controller needs to be restored and the necessary file is not available contact the Axio...

Page 45: ...loading screen appears c Select Update System d Select the location of the file Udisk or Internal memory e Select the file The update will begin automatically Once complete the controller will display a prompt indicating that the update has been successful the controller will need to be restarted to complete After restarting the machine normal operation may be resumed Normal Menu Option 1 Save the...

Page 46: ... Specifications Chart Spindle Setup Spindle Delay Sets the time at which the spindle starts after reading the file unit microseconds Spindle State Sets the number of spindles in operation and the input output shift points Default set Home Setup Home Speed Sets speed separately for each axis when homing Default is X Y 2000 mm sec Z 500 mm sec and A 500mm sec Home Order Sets desired sequence of axes...

Page 47: ...sh Action is set for the Pickup option This will pick up the Z axis to the safe height parameter when the file is completed G Code Setup Sets special code read configuration in G code e g M T F I J K Pro Attribute Allows for a number of controller parameters to be set for specific applications Circle Limit Default is 1000 00 Work Array Sets up array parameter including column count row count colum...

Page 48: ...on Operate File Copy File Copy files from U disk to internal memory Delete File Delete files from internal memory View File View files from either U disk or internal memory Processing Info Shows number of files successfully processed Check Process Time Shows time used for processing file s Version View Displays the current controller software information preset by manufacturer ...

Page 49: ...d Daily with machine use 1 Wipe the ball screws and prismatic guides clean and dust free 2 Apply light machine oil to ball screws and prismatic guides using a clean cloth a Move the machine through travel limits to properly disperse lubricant 3 Check cutting tool edges for chips and or dullness 4 Generally inspect the machine for any damage 5 Ensure that slots in the spoil boards are free of sawdu...

Page 50: ...ooling pump reservoir as seen here The output from the pump is going directly into a new purge valve From there the fluid travels up the wire chain to the spindle then back through the radiator to the pump through the return tube To flush the system removing all the old coolant and preparing for the new fluids 1 Remove the black plug from the purge valve The black collar attached to the elbow will...

Page 51: ... and move the toggle switch back to the run position Remove the temporary section of tube used for flushing and reconnect the black plug Continue to fill the reservoir with the proper coolant filling the tank and turn the spindle on by pressing the SPINDLE button on the controller With the pump running top off the tank to approximately full using the remaining coolant When finished be sure to rein...

Page 52: ...ach of these bearing assemblies includes a grease fitting which can be used for lubrication during your service Most any mineral oil based grease can be used Lucas Oil Xtra Duty is most often recommended Both the grease gun and necessary grease are available as part of the optional Axiom CNC Maintenance kit MK468 To Lubricate this bearing assembly 1 Position the Axis near the middle of its travel ...

Page 53: ...ase is being introduced Allowing the grease to more effectively work into the assembly 6 Reposition the bearing assembly to the Axis 7 Reinsert the mounting screws leaving them slightly loose 8 Use the controller to move this Axis to the far direction placing the bearing assembly closest to the fixed end of the Axis 9 Continue to service the next Axis or resume normal operation ...

Page 54: ...the reservoir check for obstacles in flow path Motor stalls resulting in blown fuses or tripped circuit Motor overloaded Reduce load on motor Short circuit in motor or loose connections Inspect connections on motor for loose or shorted terminals or worn insulation Low voltage Correct low voltage conditions Incorrect fuses or circuit breakers in power line Install correct fuses or circuit breakers ...

Page 55: ...etup Cannot set work origin on controller May be in Machine Coordinate State Press MENU 1 to revert to first working coordinate system Buttons not functioning Enter MENU System Setup Buttons Check to verify function If buttons not working replace controller Z axis fall is too fast during processing Working speed exceeds Z axis maximum speed Set to safe speed in MENU Machine Setup Max Speed Limit L...

Page 56: ...ne will not move after controller receives commands One axis not moving may be poor connection Connect a different axis connection to this terminal to test If it works motor driver is okay Check connections along corresponding drive and motor All axes not moving First check 50 pin cable connection to interface board Then check power supply of motor drivers Last check mechanical elements of axis sy...

Page 57: ...56 A x i o m T o o l G r o u p Wiring Schematic ...

Page 58: ...57 A x i o m T o o l G r o u p ...

Page 59: ...58 A x i o m T o o l G r o u p RichAuto DSP Connector Diagram ...

Page 60: ...59 A x i o m T o o l G r o u p V5 Model Exploded View 1 Parts Diagram and Manual ...

Page 61: ...60 A x i o m T o o l G r o u p V5 Model Exploded View 2 ...

Page 62: ...61 A x i o m T o o l G r o u p ...

Page 63: ...62 A x i o m T o o l G r o u p ...

Page 64: ...63 A x i o m T o o l G r o u p ...

Page 65: ...ess or implied as to any matter whatsoever including but not limited to warranties of merchantability and fitness for a particular purpose are excluded Components subject to wear during normal use and over time such as paint labels or decals finish and condition seals bearings spoil boards flex cabling etc are excluded from this warranty Axiom specified maintenance procedures must be adhered to in...

Page 66: ...an be downloaded from the link below https www axiomprecision com post Visit us online at www axiomprecision com Need Assistance The Axiom Precision CNC Support Team can be reached at support axiomtoolgroup com For machine and accessory orders the Axiom Precision Sales Team can be reached at sales axiomtoolgroup com Axiom Tool Group Inc 270 Broad St Westerville OH 43081 1 844 642 4902 Contact Us ...

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