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Axi MTC HC-50, Installation, Operating And Maintenance Manual

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Axi MTC HC-50 Installation, Operating And Maintenance Manual Download Page 3

Filtration options for bag filters range from 1-800

μ.

Contact a sales representative for all available options.

Digital Flow Meter

AFC 705/710 Fuel Catalyst

8” Pneumatic Wheels

     - Skid Mounted 

PLC Controller

MTC HC-50 OPTIONS

REPLACEMENT FILTER OPTIONS

MTC HC SYSTEM INTEGRATION

MTC HC-50

High Capacity Mobile Fuel Polishing System

1.239.690.9589

AXI.International

AXInternational

AXIFuel

AXIFuel

1.877.425.4239  Toll Free

www.AXI-International.com

Water Separator

SMART Controller

Alarm Light

Air Connection

Pre Filter

Cart/Drip Tray

Quick Connect/Disconnect Inlet

     (Ball Valve)

Pneumatic Pump

Quick Connect/Disconnect

     Discharge Port 1 (Ball Valve)

Quick Connect/Disconnect

     Discharge Port 2 (Ball Valve)

Fine Filter

AXI Inline LG-X 4000 Conditioner

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REV0203HC50011217

Summary of Contents for MTC HC-50

Page 1: ...G AND MAINTENANCE MANUAL High Capacity Mobile Tank Cleaning Fuel Optimization and Transfer System AXI International AXInternational AXIFuel AXIFuel 1 239 690 9589 1 877 425 4239 Toll Free www AXI Inte...

Page 2: ...l AXIFuel AXIFuel 1 877 425 4239 Toll Free www AXI International com Flow Rate Adjustable 25 GPM to 75 GPM 94 6 LPM to 284 LPM Primary Filter Carbon Steel Pre Filter Housing Filter Bags Replaceable Fi...

Page 3: ...Fuel Polishing System 1 239 690 9589 AXI International AXInternational AXIFuel AXIFuel 1 877 425 4239 Toll Free www AXI International com Water Separator SMART Controller Alarm Light Air Connection Pr...

Page 4: ...ystem Operation Operating Procedure Phase1 Phase2 Phase3 AFCFuelAdditive Primary Inspection Checklist Priming the System Priming Procedure Controller Maintenance Preventative Maintenance Servicing Pre...

Page 5: ...safe operation Not for use with fluids that have a flash point below 100 F 37 8 C e g gasoline alcohol etc Flow Rate Outline Dimensions System Weight Operating Temperature Pump Fuel Conditioner Inlet...

Page 6: ...imary filter high vacuum alarm indicator and system shutdown vacuum sensors Mechanical water separator high water alarm indicator and system shutdown water sensors Secondary filter high pressure alarm...

Page 7: ...y In Bypass Mode bulk water and sludge are removed from the tank into a separate container for disposal The fuel bypasses the fine filters removing free water sludge and particulate as small as 1 micr...

Page 8: ...pipe or attaching the suction hose to a fitting on the tank that has a smaller ID than the hose This will lead to excessive pump load noise and ultimately damage the pump Phase 1 AXI recommends 3 pha...

Page 9: ...equired cleanliness codes is typically not possible with per filtering alone Phase Two is used to extend the life of the fine filters and remove the worst of the contaminants before polishing with fin...

Page 10: ...s The upper gauge indicates the vacuum loss in the suction line and the bottom gauge indicates the total vacuum at the pump inlet The difference between the two gauges is the vacuum loss across the fi...

Page 11: ...formation of sludge for up to twelve months Added after the fuel polishing process it is not necessary to add more AFC 705 710 until additional fuel is added into the tank or an environmental conditio...

Page 12: ...dling during shipping may cause physical or electrical problems Immediately report or note any damages also concealed ones to the shipper Checklist If the packing crate shows signs of damage inspect t...

Page 13: ...y slowly starting the pump with low air pressure values between 20 to 30 PSI especially if there is no liquid in the pump Once the complete system and hoses are primed and full of fuel you can increas...

Page 14: ...witch is pressed again switching the system to OFF mode or until an alarm has been tripped Manual Place the selector switch in the MANUAL position The pump motor will run until the switch is returned...

Page 15: ...lve will allow fuel to flow down and out of both hoses into the tank Fuel Oil Separator Coalescer The separator is a closed dynamic separator coalescer that does not require any consumables When drain...

Page 16: ...valves prior and after the fine filter vessel for complete isolation Make sure all pressure in the system has been released open air vent valves carefully and slowly 2 Make sure pump is turned off an...

Page 17: ...after the pump is closed close all discharge valves then open the lid 5 Replace bag filter element making sure it seals tight within the perforated basket For best results bag should be fully extended...

Page 18: ...aving a flash point less than 100 F 38 C Use with gasoline or any flammable liquids at a temperature exceeding their flash point presents explosion and fire hazards WARNING Care must be taken not to o...

Page 19: ...ot valve 6 Inlet ball valve not fully open 7 Suction line clogged Alarm HIGH PRESSURE ALARM comes on with clean or new filter elements installed 1 Restriction on discharge side too high 2 Head lift on...

Page 20: ...18 10 SR FV 120 618 2 w 618 10 w WA618 10 w 618 30 w WA618 30 w G618 3 SR G618 7 SR G618 10 SR 618 2 w 618 10 w WA618 10 w 618 30 w WA618 30 w G618 3 SR G618 7 SR G618 10 SR When ordering filters list...

Page 21: ...fect is found In addition to the limitations above this warranty shall not apply to products 1 which have been tampered with altered or repaired by anyone other than AXI International without the expr...

Page 22: ...r cartridge water blocking 3 microglass absolute filter cartridge not water blocking 7 microglass absolute filter cartridge not water blocking 10 microglass absolute filter cartridge not water blockin...

Page 23: ...NOTES...

Page 24: ...ne of solutions include enclosed mobile and compact fuel management systems partial and fully enclosed day tanks pump sets fill stations Tier 4 fuel additives centralized system monitoring and other t...

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