Axi MTC HC-50 Installation, Operating And Maintenance Manual Download Page 2

MTC HC-50

High Capacity Mobile Fuel Polishing System

The MTC HC-50 Mobile Fuel Polishing System is a high capacity system designed to efficiently and safely clean and restore 

fuel to pristine condition. The MTC HC-50 incorporates a multi-stage filtration process that reconditions, stabilizes and 

decontaminates diesel, biofuels, light oils and hydraulic fluids.  All MTC HC systems are specifically designed for tanks with 

contaminated fuel that require the removal of water, sediment, and sludge accumulation.  

MTC HC-50 SPECIFICATIONS

MTC HC-50 SERIES FEATURES:

High Capacity Multi-stage Water Removal,

     Particulate Filtration, and Fuel Conditioning

Multiple Discharge and Sampling Ports

Large Contaminant Holding Capacity

Robust Compact Industrial Design

Liquid-Filled Vacuum and Pressure Gauges

AXI Watect Water Sensor

PLC Smart Filtration Systems Controller

1.239.690.9589

AXI.International

AXInternational

AXIFuel

AXIFuel

1.877.425.4239  Toll Free

www.AXI-International.com

Flow Rate

Adjustable 25 GPM to 75 GPM 

(94.6 LPM to 284 LPM)

Primary Filter

 

Carbon Steel Pre-Filter Housing

 

Filter Bags

 

Replaceable Filter Bags 1 – 800μ

Secondary Filter

Carbon Steel Filter Housing

Filter Cartridges 

Particulate Filter 2-30μ Water Block Filters 5, 

10, 30μ, Absolute Microglass Filters 3-10μ

Water Separator

AXI FP-90 With Drain Valve and Air Vent

 

Fuel Conditioner

LG-X 4000 Inline Conditioner

System Controller

Programmable, Fully Automated UL 508A 

SMART Filtration Controller with BMS/BAS 

Interface and Digital Text Readout (Optional)

 

Dimensions

59” x 36” x 45” (H x W x D)

Ports

2” Cam & Groove In

2” Cam & Groove Out

Connectors

Cam & Groove Fittings with Covers

Pump Power

50 GPM (189 LPM) - 25 SCFM @ 90psi (620.5 kPa)

70 GPM (265 LPM) - 50 SCFM @ 90psi (620.5 kPa)

1/2” Air Hose Connection

 

(150 x 91 x 114 cm)

Weight

≈ 630 lbs (286 kg)

Not for use with fluids that have a flash point below 100°F (37.8°C).

Air Requirements

Adjustable Flow Rate

Air Driven, Double Diaphram Pump

Hoses

2” - 25 ft (7.6 m) Clear Suction Hose

2” - 25 ft (7.6 m) Discharge Hose

REV0203HC50011217

Summary of Contents for MTC HC-50

Page 1: ...G AND MAINTENANCE MANUAL High Capacity Mobile Tank Cleaning Fuel Optimization and Transfer System AXI International AXInternational AXIFuel AXIFuel 1 239 690 9589 1 877 425 4239 Toll Free www AXI Inte...

Page 2: ...l AXIFuel AXIFuel 1 877 425 4239 Toll Free www AXI International com Flow Rate Adjustable 25 GPM to 75 GPM 94 6 LPM to 284 LPM Primary Filter Carbon Steel Pre Filter Housing Filter Bags Replaceable Fi...

Page 3: ...Fuel Polishing System 1 239 690 9589 AXI International AXInternational AXIFuel AXIFuel 1 877 425 4239 Toll Free www AXI International com Water Separator SMART Controller Alarm Light Air Connection Pr...

Page 4: ...ystem Operation Operating Procedure Phase1 Phase2 Phase3 AFCFuelAdditive Primary Inspection Checklist Priming the System Priming Procedure Controller Maintenance Preventative Maintenance Servicing Pre...

Page 5: ...safe operation Not for use with fluids that have a flash point below 100 F 37 8 C e g gasoline alcohol etc Flow Rate Outline Dimensions System Weight Operating Temperature Pump Fuel Conditioner Inlet...

Page 6: ...imary filter high vacuum alarm indicator and system shutdown vacuum sensors Mechanical water separator high water alarm indicator and system shutdown water sensors Secondary filter high pressure alarm...

Page 7: ...y In Bypass Mode bulk water and sludge are removed from the tank into a separate container for disposal The fuel bypasses the fine filters removing free water sludge and particulate as small as 1 micr...

Page 8: ...pipe or attaching the suction hose to a fitting on the tank that has a smaller ID than the hose This will lead to excessive pump load noise and ultimately damage the pump Phase 1 AXI recommends 3 pha...

Page 9: ...equired cleanliness codes is typically not possible with per filtering alone Phase Two is used to extend the life of the fine filters and remove the worst of the contaminants before polishing with fin...

Page 10: ...s The upper gauge indicates the vacuum loss in the suction line and the bottom gauge indicates the total vacuum at the pump inlet The difference between the two gauges is the vacuum loss across the fi...

Page 11: ...formation of sludge for up to twelve months Added after the fuel polishing process it is not necessary to add more AFC 705 710 until additional fuel is added into the tank or an environmental conditio...

Page 12: ...dling during shipping may cause physical or electrical problems Immediately report or note any damages also concealed ones to the shipper Checklist If the packing crate shows signs of damage inspect t...

Page 13: ...y slowly starting the pump with low air pressure values between 20 to 30 PSI especially if there is no liquid in the pump Once the complete system and hoses are primed and full of fuel you can increas...

Page 14: ...witch is pressed again switching the system to OFF mode or until an alarm has been tripped Manual Place the selector switch in the MANUAL position The pump motor will run until the switch is returned...

Page 15: ...lve will allow fuel to flow down and out of both hoses into the tank Fuel Oil Separator Coalescer The separator is a closed dynamic separator coalescer that does not require any consumables When drain...

Page 16: ...valves prior and after the fine filter vessel for complete isolation Make sure all pressure in the system has been released open air vent valves carefully and slowly 2 Make sure pump is turned off an...

Page 17: ...after the pump is closed close all discharge valves then open the lid 5 Replace bag filter element making sure it seals tight within the perforated basket For best results bag should be fully extended...

Page 18: ...aving a flash point less than 100 F 38 C Use with gasoline or any flammable liquids at a temperature exceeding their flash point presents explosion and fire hazards WARNING Care must be taken not to o...

Page 19: ...ot valve 6 Inlet ball valve not fully open 7 Suction line clogged Alarm HIGH PRESSURE ALARM comes on with clean or new filter elements installed 1 Restriction on discharge side too high 2 Head lift on...

Page 20: ...18 10 SR FV 120 618 2 w 618 10 w WA618 10 w 618 30 w WA618 30 w G618 3 SR G618 7 SR G618 10 SR 618 2 w 618 10 w WA618 10 w 618 30 w WA618 30 w G618 3 SR G618 7 SR G618 10 SR When ordering filters list...

Page 21: ...fect is found In addition to the limitations above this warranty shall not apply to products 1 which have been tampered with altered or repaired by anyone other than AXI International without the expr...

Page 22: ...r cartridge water blocking 3 microglass absolute filter cartridge not water blocking 7 microglass absolute filter cartridge not water blocking 10 microglass absolute filter cartridge not water blockin...

Page 23: ...NOTES...

Page 24: ...ne of solutions include enclosed mobile and compact fuel management systems partial and fully enclosed day tanks pump sets fill stations Tier 4 fuel additives centralized system monitoring and other t...

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