AWH DN25-DN100 / PN 10 Operating Instructions Manual Download Page 11

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Dirt Trap - Type: DN25 - DN100 / PN10 

Operating Instructions

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4.2 Labelling of the Dirt Trap

The information in these operating instructions only applies to the dirt trap of the type and version 

specifi ed on the title page.

If you have any queries, specify the following correctly:

- the nominal diameter (DN)

- the sealing material

- the body material

- the connection types (butt weld/butt weld, threaded, clamp/clamp)

This is the only way to ensure effi cient, quick processing.

4.3 Safety Measures (to be executed by the operator) 

Note that

- The user needs to train his operators and maintenance personnel and supervise same with regards  

  to their adherence to the safety regulations including the wearing of personal protective gear.

- The user has to make sure that any access of the dangerous area(s) of the machine (into which the   

  dirt trap was incorporated) by unauthorized personnel (no operators or maintenance personnel) is    

 prevented.

- The assembly of the dirt trap must not be carried out unless the pipes have been emptied.

- The disconnection of the energy sources has to be made in such a way technically as to ensure that 

  the shutdown procedures listed in point 5.4 can be executed.

This instruction manual has to be stored for future use. It has to be available near installation into which 

the dirt trap installed incorporated. The prescribed frequency of inspections and control checks must be 

observed.

The work described in the sections on 

transport, installation, assembly, maintenance, malfunction / 

cause / remedy 

shall only be carried out by experts.

Expert

A person with appropriate training, suitable instruction and experience who is in a position to identify 

risks and avoid hazards.

4.4 Operator’s Duties

NOTE

Within the EEA (European Economic Area) the national implementation of the 

outline directive (89/391/EWG) as well as the related individual guidelines and 

of these the guideline (2009/104/EG) on the minimum provisions for safety and 

health protection in the use of working materials by employees during their work 

in particular, all in their valid version, have to be observed and adhered to. Within 

Germany, the regulations on work safety of October 2002 have to be observed.

Summary of Contents for DN25-DN100 / PN 10

Page 1: ...Armaturenwerk H tensleben GmbH Operating Instructions Dirt Trap Type DN25 DN100 PN10 Translation...

Page 2: ...tries of the European Economic Area EEA the assembly instructions are to be translated into an official language of the European Community accepted by the manufacturer of the machine installation into...

Page 3: ...nd Wearing Parts 15 5 4 Shutdown Procedures 16 6 Installation 17 6 1 Scope of Delivery 17 6 2 Transport and Packaging 17 6 2 1 Delivery including also of spare an replacement parts 17 6 2 2 Temporary...

Page 4: ...5 6 D 39393 Hoetensleben Declaration of Installation as required by the EC Directive Pressure Equipment Directive 97 23 EC Annex II A EC Directive Machinery 2006 42 EG Annex II B We hereby declare th...

Page 5: ...DN100 PN10 Operating Instructions 2 Overview and Intended Use 1 Housing 2 Heavy duty clamp 3 Sealring 4 Insert 5 O ring only contained in the variant with a gap width of 0 25 mm Pic 2 1 Exploded View...

Page 6: ...stry pharmaceutical industry and minimum germ processes Fluids intended to be handled include water steam mineral oil foodstuffs liquids used in chemical and the pharmaceutical industries which are su...

Page 7: ...ct Surfaces Outer surface metal bright polished Inner surfache in contact with product Ra 0 8 m except weld seams and can NOTE For technical datasheet please refer to the current AWH catalogue 9 If us...

Page 8: ...190 103 5 45 53 26 29 50 5 Rd 52 x 1 6 40 172 5 240 217 129 45 70 38 41 50 5 Rd 65 x 1 6 50 187 257 230 129 45 70 50 53 64 Rd 78 x 1 6 65 215 5 296 272 149 58 85 66 70 91 Rd 95 x 1 6 80 240 5 330 5 2...

Page 9: ...dimensions in Inches and SMS and flange connection Attention DN25 DN50 handle in spherical shape DN65 DN100 handle in thumb grip shape DN25 DN50 DN65 DN100 D5 L6 D5 L6 Ambient temperature range Min te...

Page 10: ...CAUTION in connection with the warning sign warns about serious situations Avoid such dangerous situations Otherwise minor or slight injuries may be the result NOTE ADVICE offers recommended procedure...

Page 11: ...e pipes have been emptied The disconnection of the energy sources has to be made in such a way technically as to ensure that the shutdown procedures listed in point 5 4 can be executed This instructio...

Page 12: ...compliance with the measures specified in the operating instructions Training of operating personnel shall be ensured Wherever large pneumatic pressures occur there is a possibility of sudden failure...

Page 13: ...around the dirt trap has to be kept accessible for the operator CAUTION The hazardous area for set up maintenance and repair work is 1 m around the machine or vessel The swivel range of the opening sw...

Page 14: ...l off the pneumatics Close shut off valve Check that the system is non pressurised Secure the shut off valve against opening 3 Shut off the flow of media relieve the pressure in the pipelines and then...

Page 15: ...t the product was delivered in full against the delivery note In the event of damage Check the delivery for damage visual inspection In the event of complaints If the delivery was damaged during trans...

Page 16: ...on dimensions please refer to the scale drawings of the AWH product drawing The required space for operation and servicing is to be provided The floor space required for operation and repairs must be...

Page 17: ...g DIN 11851 or DIN 11864 Prior to installation check the sealing ring on the threaded connection for damage as may have occurred and make sure the sealing ring is properly fitted Renew sealing ring i...

Page 18: ...efore welding Affix 3 to 4 tack welds before welding Weld after treatment No treatment is necessary on the interior after welding Accessible areas can be ground The exterior can be treated afterwards...

Page 19: ...11 13 Dirt Trap Type DN25 DN100 PN10 Operating Instructions 21 7 Structure Function Pic 7 1 Dirt Trap 1 Housing 2 Heavy duty clamp 3 Sealring 4 Insert 5 O ring 1 2 3 4 5...

Page 20: ...t for damage visual inspection 3 Clean the assembly area and check for possible damage 4 Attach the O ring Pic 7 1 position 5 to the can The O ring is only available for the variant with a gap width o...

Page 21: ...be pursued If the indicated measures do not succeed please consult the manufacturer of the plant or Armaturenwerk H tensleben GmbH The insert is designed to be cleaned in the removed condition Cleanin...

Page 22: ...turer of the plant or Armaturenwerk H tensleben GmbH Malfunction Cause Remedy Sharp rise in pressure Filter insert is clogged Clean filter insert or exchange if necessary Dirt trap is leaky Sealing co...

Page 23: ...3 Dirt Trap Type DN25 DN100 PN10 Operating Instructions 25 11 Emergency In an emergency Activate the emergency off function in the higher level system press emergency off button Cut off the flow of me...

Page 24: ...of in conformity with the local regulations and the instructions contained in the safety data sheets of the manufacturers must be observed Contaminated cleaning tools brushes cloths etc have to be dis...

Page 25: ...le nosti doch z k roz en portfolia a je navazov na spolupr ce s partnery v oblasti armatur komponent ventil procesn m c techniky a erpadel Oblast p sobnosti je potravin sk farmaceutick pr mysl biotech...

Page 26: ...REGOM INSTRUMENTS s r o Brabcova 1159 2 147 00 Praha 4 CZECH REPUBLIC Tel 420 241 402 206 Fax 420 241 400 290 Mail regom regom cz Skype regom office www regom cz...

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