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Avtron XR56 SMARTSafe, Instructions Manual, Page: 7 / 16

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Avtron XR56 SMARTSafe Instructions Manual Download Page 7

XR56 SMARTSafe

TM

7

Rev: 09-15-2020

Thinline II Spare Parts  

(XR56/XR56S/XR67/XR85/XR115 Only)

SAE/USA Sizes

Shaft  

Size 

Rotors  

XR56, XR56S, XR67 & 

XR115

Rotor 

AV56S & 

XR56S

Thru-Shaft Covers

Option 

Code

Cam 

Screw

Set Screw

Stainless 

Rotor

AV56, AV56S, 

AV67, AV115, 

XR56, XR56S, 

XR67 & XR115 

Cover Kit

AV85/XR85 

Cover /kit

.500/.4995

CA

AVTR1-CA AVTR2-TA

A36521-TA

A36523-TA

.625/.6245

CB

AVTR1-CB AVTR2-TB

A36521-TB

A36523-TB

.875/.8745

CC

AVTR1-CC AVTR2-TC

A36521-TC

A36523-TC

.9375/.9370

CD

AVTR1-CD AVTR2-TD

A36521-TD

A36523-TD

1.000/.9995

CE

AVTR1-CE AVTR2-TE

A36521-TE

A36523-TE

1.125/1.1245

CF

AVTR1-CF AVTR2-TF

A36521-TF

A36523-TF

1.250/1.2495

CG

AVTR1-CG AVTR2-TG

A36521-TG

A36523-TG

1.375/1.3745

CH

AVTR1-CH AVTR2-TH

A36521-TH

A36523-TH

1.500/1.4995

CT

AVTR1-CT AVTR2-TT

A36521-TT

A36523-TT

1.625/1.6245

CJ

AVTR1-CJ AVTR2-TJ

A36521-TJ

A36523-TJ

1.750/1.7495

CK

AVTR1-CK AVTR2-TK

A36521-TK

A36523-TK

1.875/1.8745

CL

AVTR1-CL AVTR2-TL

A36521-TL

A36523-TL

2.000/1.9995

CM

AVTR1-CM AVTR2-TM

A36521-TM

A36523-TM

2.125/2.1245

CN

AVTR1-CN AVTR2-TN

A36521-TN

A36523-TN

2.250/2.2495

CQ

AVTR1-CQ AVTR2-TQ

A36521-TQ

A36523-TQ

2.375/2.3745

CP

AVTR1-CP AVTR2-TP

A36521-TP

A36523-TP

2.500/2.4995

CR

AVTR1-CR AVTR2-TR

A36521-TR

A36523-TR

2.625/2.6245

TS

N/A

AVTR2-TS

A36521-TS

A36523-TS

2.875/2.8745

TU

N/A

AVTR2-TU

A36521-TU

A36523-TU

3.000/2.9995

TV

N/A

AVTR2-TV

A36521-TV

A36523-TV

3.1250/3.1245

T4

N/A

AVTR2-T4

A36737-T4

A36523-T4

3.1875/3.1870

T7

N/A

AVTR2-T7

A36737-T7

A36523-T7

Extended and Flat Cover Plates

Shaft Size

Model

Extended Shaft Cover Kit

Flat Cover Kit

Any

AV56A, AV67, AV115, 

XR56A, XR67, XR115

A35841

A37298

Any

AV56S, XR56S

A36526

A37298

Any

AV85, XR85

A35841

A36525

1.125" w/.25" Keyway

AVTR-KD

15/16" w/.25" Keyway

AVTR-KF

Summary of Contents for XR56 SMARTSafe

Page 1: ...all sources of power are removed during installation Refer to the following attached installation drawings for installation information appropriate for specific hazardous locations D53008 ATEX IECEx Zone 1 21 D52353 ATEX IECEx Zone 2 22 D52354 US and Canada Class I Division 1 Encoder D52355 US and Canada Class I Division 2 NOTE The equipment is intended for a fixed installation and should be mount...

Page 2: ...tended pie pan cover Cover Style option E Through shaft covers are avail able for other applications Cover Style option T EXTENDED COVER MOUNT Cover Style option E The extended cover mounts to the encoder housing using quantity 4 6 32 x 0 31 screws lock washers and thread locker THRU SHAFT AND FLAT COVER INSTALLATION Cover Style option T and F The housing has a machined step in the outboard face t...

Page 3: ...RED on a properly mounted XR56 and the rotor is properly located replace the XR56 An oscilloscope can also be used to verify proper output of the SMARTSafe encoder at the encoder connector itself and at the drive controller cabinet If the outputs show large variations in the signals at steady speed jitter or accordion effect see below check rotor position If the rotor position is correct the motor...

Page 4: ...25 MV 70mm T7 3 188 MW 75mm MY 80mm MZ 85mm E Extended Shaft Cover F Flat Cover T Flat Thru Hole Cover with Shaft Seal See Line Driver Connector Options Chart PAGE 5 See Line Driver Connector Options Chart 000 No Modification 005 Super Magnetic Shielding 4xx Special PPR Code consult factory 9xx Special Cable Length xx length in feet 018 Includes Isolator Set Screw Rotor Only 0 Non std F 60 G 100 H...

Page 5: ...n MS W Plug A quad B Std Phasing F 7 Pin MS W Plug A A Std Phasing J 7 Pin MS W Plug A B Z Std Phasing K 7 Pin MS W Plug A A B B Std Phasing S 7 Pin MS W Plug A quad B Dyn Phasing T 7 Pin MS W Plug A A Dyn Phasing U 7 Pin MS W Plug A B Z Dyn Phasing V 7 Pin MS W Plug A A B B Dyn Phasing P Small Industrial Style Std Pinout Plug G Small Industrial Style Northstar Pinout Plug R 10 Pin mini Twist Lock...

Page 6: ...3 lbs 0 9kg to 1 36kg E Sensor to Rotor Air Gap nominal 0 023 0 58mm Tolerance 0 015 0 38mm F Rotor Axial Tolerance 0 050 1 27mm ENVIRONMENTAL Solid cast aluminum stator and rotor Less than 7 5 in total magnesium titanium and zirconium Fully potted electronics protected against oil and water spray Operating Temperature 40 to 80 C 0 100 condensing humidity See Description section for information on...

Page 7: ...T A36521 TT A36523 TT 1 625 1 6245 CJ AVTR1 CJ AVTR2 TJ A36521 TJ A36523 TJ 1 750 1 7495 CK AVTR1 CK AVTR2 TK A36521 TK A36523 TK 1 875 1 8745 CL AVTR1 CL AVTR2 TL A36521 TL A36523 TL 2 000 1 9995 CM AVTR1 CM AVTR2 TM A36521 TM A36523 TM 2 125 2 1245 CN AVTR1 CN AVTR2 TN A36521 TN A36523 TN 2 250 2 2495 CQ AVTR1 CQ AVTR2 TQ A36521 TQ A36523 TQ 2 375 2 3745 CP AVTR1 CP AVTR2 TP A36521 TP A36523 TP ...

Page 8: ...36524 M4 19mm DE AVTR1 DE N A A36522 ME A36524 ME 24mm DF AVTR1 DF N A A36522 MF A36524 MF 28mm DG AVTR1 DG N A A36522 MG A36524 MG 30mm DH AVTR1 DH N A A36522 MH A36524 MH 32mm DT AVTR1 DT N A A36522 MT A36524 MT 36mm DJ AVTR1 DJ N A A36522 MJ A36524 MJ 38mm DK AVTR1 DK N A A36522 MK A36524 MK 42mm DL AVTR1 DL N A A36522 ML A36524 ML 45mm DM AVTR1 DM N A A36522 MM A36524 MM 48mm DN AVTR1 DN N A A...

Page 9: ...30 0 75 MAX x 45 CHF B A 0 002 0 05 0 004 0 10 B A 4 3 8 16 x 1 25 TIGHTENING TORQUE 20 30ft lbs 27 40 NM 2 M4 x 0 7 x 6 0 LG SET SCREW TIGHTENING TORQUE 2 NM ROTOR SETTING TOOL SUPPLIED COVER RETAINER 45 4 500 114 3 DIA 0 66 MIN 16 76 0 72 MAX 18 29 for F flat cover 2 55 MAX 64 8mm for E cover SEE SPARE PARTS CHART FOR AVAILABLE SHAFT SIZES 0 160 4 1 MAX 0 658 0 050 16 71 1 27 0 440 0 005 11 20 0...

Page 10: ...de Phasing Signal 0V Gnd A B Z Vin A B Z K 7 Pin MS Avtron BEI Pinout A A B B CW Pin F A B NC D C E NC F 7 Pin MS Avtron BEI Pinout A A CW Pin F A NC NC D C NC NC J 7 Pin MS Avtron BEI Pinout A B Z CW Pin F A B C D NC NC NC E 7 Pin MS Avtron BEI Pinout A B CW Pin F A B NC D NC NC NC V 7 Pin MS Dynapar Pinout A A B B CCW Pin F A B NC D C E NC T 7 Pin MS Dynapar HS35 Pinout A A CCW Pin F A NC NC D C...

Page 11: ...NE II encoders provide an alarm signal if maintenance is required under specific circumstances An alarm LED indicator is also available Green indicates power on red indicates alarm on Following are application examples provided to help install the alarm output Example 1 Alarm output using V OUT V OUT is equal to V the encoder power supply Example 2 Alarm output using seperate VDC power supply and ...

Page 12: ... 0 265 0 005 6 73 0 13 OPTIONAL ISOLATED DUAL OUTPUT 1 2 14 NPT OPTION P G PLUG IN INDUSTRIAL CONNECTOR ADDITIONAL OPTIONS SHOWN 0 410 10 41 DIA 4 HOLES EQUALLY SPACED ON A 5 875 149 225 DIA RETAINING RING TANG END 8 04 204 2 4 87 123 8 7 53 191 3 5 50 139 7 45 2 75 69 85 STANDARD FLAT COVER 36 00 914 4 MIN OPTION W SEALED FLEXIBLE CABLE 1 09 27 6 2 87 72 9 OPTION R MINI MS WITH PLUG 3 DIMENSIONS ...

Page 13: ...XR56 13 ...

Page 14: ...XR56 14 ...

Page 15: ...XR56 15 ...

Page 16: ...E ARE BASED ON TYPICAL APPLICATIONS CABLE MUST BE SELECTED AND INSTALLED IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE AND CANADIAN ELECTRICAL CODE PHYSICAL PROPERTIES OF CABLE SUCH AS ABRASION TEMPERATURE TENSILE STRENGTH SOLVENTS ECT ARE DICTATED BY SPECIFIC APPLICATION GENERAL ELECTRICAL REQUIREMENTS ARE STRANDED COPPER 18 THROUGH 14 AWG TWISTED WIRE PAIRS BRAID OR FOIL SHIELDS WITH DRAIN WIR...

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