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Avery Weigh-Tronix 1040/XL, User Instructions

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52

Model 1040/XL User’s Manual

Troubleshooting

If you experience problems in the operation of your system, read through
these troubleshooting steps and perform those which are appropriate. This
information may help you to correct the following operational difficulties
without calling your supplier or sending your equipment in for repair:

• Power-on
• Indicator Over or Under Capacity
• Inaccurate Weight Readings
• Measuring the Supply Battery Voltage

Instructions for sending an indicator in for repair are provided in the last
section under 

Service Repairs

.

If your indicator does not power-on, check the following possible problem
sources in the order given. Attempt to power-on after trying each of these
four troubleshooting steps:

1.

Check Battery Voltage. 

Required voltage is 10-17 volts DC negative

ground. If the voltage is between 9-10 volts, the indicator will display

LOW.BAT. 

The indicator will automatically turn off if the incoming

voltage drops below nine volts or rises above 17 volts.

2.

Disconnect and Check Power Cable Connector 

at the vehicle or AC

to DC converter, clean if necessary, and reconnect.

3.

Replace Fuse. 

Sometimes, a bad fuse can be recognized by an obvious

break in the wire filament. However, such a break is not always observ-
able,  and getting a successful power-on after changing a fuse is often
the only way of knowing that the fuse was indeed defective.

Make sure the new fuse is the proper size and has a current rating of
five amperes. Using a fuse with too high a current rating can cause
costly damage to the indicator and will void your warranty. The same is
true for substituting wire, a nail, or any other object in place of a fuse.

Place nothing in the fuse connector except a proper fuse.

Try to power-on after changing the fuse (see instructions below for
replacing the fuse).

To replace the fuse, 

remove the 12 front panel screws.

1.

Flip front panel out.

2.

Locate fuse in lower corner of main PC board.

3.

Pull blown fuse out and replace.

4.

Re-install and tighten the 12 front panel screws.

4.

Test Indicator and Cables 

to isolate the source of the problem.

a. Disconnect all cables on bottom panel of Indicator except for power

cable. Do disconnect Weigh Bar

®

 cables, and, if present, alarm cable

remote display cable, etc.

b. Now try powering-on. If this is not successful, your problem is in the

indicator and you should contact your supplier.

c. If you are able to power-on with only the power cable connected, your

problem is probably not in the indicator; continue troubleshooting.

Power-On

Summary of Contents for 1040/XL

Page 1: ...User Instructions Model 1040 XL Indicator 29811 0016 Issue AD July 2009 ...

Page 2: ...l 1040_u_en_29811_0016 p65 Risk of electrical shock Do not remove cover No user service able parts inside Refer servicing to qualified service personnel Weigh Tronix reserves the right to change specifications at any time CAUTION ...

Page 3: ...rements 12 WeighingProcedures 15 Simple Weighing 15 Loading UnloadingIngredientsIntoAMixer 15 Loading or Unloading Ingredients By Using the XM64 16 OperationalOverview 17 Menus 17 Gross Mode and Power Failures 17 Data Entry 17 User Menu 18 LIST 18 CLR ACC 19 BAT CNT 20 ING TOL DELAY 20 TIMER 22 ENTRY 22 TIME 25 DATE 25 VOLUME 26 SLEEP 26 NATION 26 CLR DAT 27 Recipes and Pens 28 RecipeFeatures 28 C...

Page 4: ...heXM64Transmitter Receiver 42 Printing 42 IndicatorDiagnostics 47 Access the Test Menu 47 RD64 XL MRemoteDisplaysandXM64RemoteTransmitter 51 XM64RemoteTransmitter Receiver 51 Troubleshooting 52 PowerOn 52 IndicatorOver UnderCapacity 53 InaccurateWeightReadings 53 Measuring Supply Battery Voltage 54 ServiceRepairs 54 Windows Setup 55 ToDownload 56 TransferDataModule TDM 40 56 ...

Page 5: ...and Kg 12 annunciators Audio Output Audio tone feedback for key contact assurance Weigh bar Drive 10 350 ohm weigh bars Serial Ports 2 RS 232 serial ports programmable for different selectable output formats Std TDM Broadcast Lower Assembly Connectors for the following Power Com1 Com 2 Weigh bar J box Alarm Output RD64 Optional Connectors Speed Sensor Input There will be seven standard different l...

Page 6: ...lay Option TDM 40 Transfer Module with TDS 1040 or TDS 40 software packages RD64 Remote Display RD64XL Remote Display RD125RF Remote Display XM64 Transmitter receiver set Speed Sensor switch assembly Operating Temperature 40 to 140 F 40 to 60 C Weight 10 lb 4 5 kg Agencies FCC Class A CE European Approval Warranty Three Year ...

Page 7: ...r in the left column Instructions and text appear on the right side of the page Occasionally notes tips and special instructions appear in the left column The 1040 indicator face is shown in Figure 1 The 1040XL is shown in Figure 2 The Model 1040XL and the Model 1040 have the exact same software The only difference is the display size Figure 1 1040 Indicator face Figure 2 1040XL Indicator face Int...

Page 8: ...ess to access the ingredient recipe and pen batch accumulators ID Press to enter in a user ID number HOLD Press to access the HOLD mode This mode allows the weight to hold at its weight until released from this mode TIMER Press to access the timer mode Either time or rotations timer MENU Press to move around in the appropriate menu struc ture SELECT Press to move down in the appropriate menu struc...

Page 9: ...med for weighing in lb AUTO Turns on if the unit is programmed for AUTO ingredient advance or anytime a tolerance and advance delay have been entered Kg Turns on if the indicator is programmed for weighing in kg M1040 Message displayed on power up initialization sequence HELLO Message displayed on power up sequence for 3 sec onds ADJ AMT Indicator configured for self adjusting mode HD CT Indicator...

Page 10: ...batching mode when a target is over tolerance If after over tolerance meets the delay time and motion ceases it will auto advance Otherwise user will need to ad vance forward by using the MENU key There are times you will want to enter alphanumeric characters into the 1040 For example Recipe ingredient or pen names You can enter these characters through the front panel keys Below is an example to ...

Page 11: ... other moving machinery 2 Hold the indicator at the proposed mounting location and verify that the display is legible and the controls accessible 3 Positioning the quick detach bracket with the wider end at the top mark the desired mounting location If bolting use the quick detach bracket as a template and mark and drill holes 4 Weld or bolt the quick detach bracket at the appropriate location If ...

Page 12: ...battery from being completely drained If voltage is above 17 volts HI VOLT flashes on the the display After ten seconds the unit displays SHT DWN and turns off If voltage is below nine volts LOW BAT flashes on the the display After ten seconds the unit displays SHT DWN and turns off Cable Connections and Power Requirements Figure 3 Bottom panel w power alarm speed sensor remote display 2 Com ports...

Page 13: ...odel 1040 XL User s Manual Figure 5 Bottom panel w power alarm remote display 1 Com port and 3 Weigh Bar connections Figure 6 Bottom panel w power alarm remote display 1 Com port and 4 Weigh Bar connections ...

Page 14: ...CTS 2 XMT 3 RTS 4 RXD 5 GND 6 GND 7 5V 8 12V Pin Description 1 Excitation 2 Bridge 3 Bridge 4 Excitation Pin Description A Bridge B Excitation C Bridge D Excitation E Sense F Sense G Shield Pin Description A Bridge B Excitation C Bridge D Excitation E Shield Pin Description A GND B NA C NA D NA Speed Sensor Input 4 Pin Power Input 2 Pin Power Input 2 Pin Alarm Input RD64 XL M Input RS 232 Port 7 P...

Page 15: ...the first ingredient Display shows the net amount of what needs to be loaded unloaded decreasing from target amount towards zero It doesn t matter if you are loading or unloading When displayed weight approaches within 50 lb kg default of your selected target weight the alarm light starts flashing once sec When your target is reached the alarm light stays on solid 5 Stop loading unloading when tar...

Page 16: ...wn and the load and lb kg annunciators turn on This means the net weighing mode is on 3 Load or unload material as needed Net weight value increases This is an absolute weight value If you are loading or unloading it shows the amount loaded or unloaded so far 4 When you reach the proper amount stop loading or unloading material 5 Press the ZERO CLEAR button or the XM64 button The net value shown i...

Page 17: ...ecipe the display will show RETURN when power is restored If you want to exit the recipe process press the GROSS key If you want to return to recipe process press the SELECT key The indicator will return to where it was when power was lost If you were in the middle of loading an ingredient and don t remember what ingredient it was press the LOAD UNLOAD key to see the ingredient name All data enter...

Page 18: ... the menu press and hold the MENU key until you hear the unit beep twice 2 seconds Release the key and the display will show LIST Use the SELECT key to move down from a menu item Use the MENU key to move to the right in the menu When you are done configuring one of the menu items press the GROSS key to move back up to the menu item Press the GROSS key repeat edly to escape from any spot on the men...

Page 19: ...ching process The next menu item is CLR ACC Under this item you can choose to clear ALL accumulators the last 100 batch printouts data and all ingredient recipe and pen accumulators BATCH accumulator the last 100 batch printouts data ACCUM the ingredient recipe and pen accumulators Follow these steps 1 From the Gross mode press and hold the MENU key for two beeps 2 sec then release LIST is display...

Page 20: ... key bAT CNT is shown 5 Press the GROSS key to return to the Gross weighing mode or press the MENU key to move to the next menu item ING TOL stands for Ingredient Tolerance DELAY stands for ingredient advance Delay These two parameters work together to make the Auto advance feature work Set ingredient tolerance as a percentage 1 99 and delay in seconds See example below to help understand these it...

Page 21: ... TOL is displayed 6 Press the MENU key to move to the DELAY menu item To set or view the DELAY parameter 1 From the Gross mode press and hold the MENU key for two beeps 2 sec then release LIST is displayed 2 Press the MENU key repeatedly until dELAY is shown 3 Press the SELECT key Current delay parameter is shown 4 Use the keypad to enter in the new setting Entered value is displayed 5 Press the S...

Page 22: ...ELECT Enter the tolerance 1 99 Press SELECT Display shows TOLER 6 Press the GROSS key repeatedly to return to the Gross weighing mode or press the MENU key to move to the next menu item ENTRY stands for the recipe entry mode The indicator can accept recipes in several ways Below are explanations for each mode and examples to illustrate See note at left 1 WEIGHT NORMAL mode This is used for enterin...

Page 23: ...resents 36 25 of molass 4 800 represents 8 00 of silage t 10000 total of all programmed ingredients Depending on how many digits are entered ex 25 03 can be entered as 25 250 or 2503 depending on accuracy You must make total add up to 100 1000 or 10000 Example 3 Entering a recipe based on head count of animals HEAD CT MODE See note at left Use this when you want to mix a batch according to how man...

Page 24: ...dly until WEIGHT is displayed 5 Press SELECT NORMAL or ADJUST is displayed 6 Press MENU until ADJUST is displayed 7 Press SELECT and WEIGHT is displayed 8 Press GROSS key ENTRY is shown 9 Press the GROSS key to return to the Gross weighing mode or press the MENU key to move to the next menu item To setup for head count ENTRY HEAD CT 1 From the Gross mode press and hold the MENU key for two beeps 2...

Page 25: ...to the next menu item The indicator has battery backed time and date standard The date can be viewed or entered by following these steps 1 From the Gross mode press and hold the MENU key for two beeps 2 sec then release LIST is displayed 2 Press the MENU key repeatedly until DATE is displayed 3 Press SELECT If pounds is the current unit of measure MMddYY is displayed momentarily then the current d...

Page 26: ...hut the unit off if no keys are pressed or the weight doesn t change by more than 1 over the number of minutes that you enter for the sleep setting 1 From the Gross mode press and hold the MENU key for two beeps 2 sec then release LIST is displayed 2 Press the MENU repeatedly until SLEEP is displayed 3 Press the SELECT key Current setting is displayed 4 Use the keypad and enter in the sleep shutof...

Page 27: ...dly until CLR DAT is displayed 3 Press the SELECT key ALL is displayed 4 Use the MENU key to scroll through the choices of data you want to permanently clear from memory Choices are ALL All data is cleared RECS All recipes are cleared PENS All pen data is cleared INGS All ingredients are cleared 5 Press the SELECT key when your choice is displayed NO is displayed 6 Press MENU and YES is shown Pres...

Page 28: ...figured in the configuration menu 50 lb kg is the default value 3 All recipes can use auto hold capabilities if enabled in the configuration menu 4 One recipe can use a maximum of 32 ingredients 5 Ingredients can be programmed to be hand adds This means they are small preweighed items that once loaded into the mixer are recorded as the programmed amounts in the recipe 6 Recipes can use the auto mi...

Page 29: ...are the steps to creating a recipe 1 From the Gross mode there are two ways to get to a recipe Either key in the number of the recipe you want to program and press and hold the RECIPE key for two beeps two seconds REC XXX is displayed XXX being the recipe number you keyed in OR Press and hold the RECIPE key for two beeps two seconds REC 001 is displayed This is the first of 100 recipes ready to be...

Page 30: ...shown momentarily ex CORN 1 and then AMOUNT is shown 7 Enter in amount of that ingredient Amount entered is shown 8 Now press SELECT ING is displayed 9 Repeat steps 5 7 until all ingredients are entered then press SELECT TXXXXX is displayed XXXXX is the total amount of ingredients 10 Press SELECT REC 001 or your custom name is displayed 11 Press MENU to move to the next recipe REC 002 is displayed...

Page 31: ...is displayed 3 Press the GROSS key to return to the Gross weighing mode Access the recipe you want to edit see Figure 8 and use the MENU and SELECT keys to display the ingredient name you want deleted Press and hold ZERO CLEAR for two beeps 2 sec and release the key Ingredient is deleted and next ingredient is shown Doing an insert will insert the new ingredient in front of the displayed ingredi e...

Page 32: ..._ __ __ __ __ P See section Entering Alphanumeric Characters 3 Press the 3 GHI key three times to display __ __ __ __ P I is shown 4 Wait three seconds so the display has time to move the PI to the left and the flashing cursor will appear to the right You need to do this on this keying sequence because I and G are on the same key See section Entering Alphanumeric Characters Continue keying in char...

Page 33: ... printed on the reports or transferred to the TDM 40 To enter an ID number follow these steps 1 From the Gross mode enter the ID then press the ID key ID number is displayed for two seconds then the display returns to the Gross mode 1 From the Gross mode press the ID key Current ID is displayed 2 Press the GROSS key to return to the Gross mode 1 Press the ID key Current ID is displayed If no ID ex...

Page 34: ...ayed Recipe ingredient loading will provide the following Consistency in the batching operation 100 recipe and 100 ingredient capabilities 32 ingredients max recipe Simplifies the entire batching process Track feeder accuracy ID feature Gives you a low cost record keeping option Automatically calculates new ingredient amounts when changing batch size Automatically records feed recipe and pen usage...

Page 35: ... ingredient If target goes over or under user must use the MENU key to advance forward on the indicator AUTO HOLD DOESN T FUNCTION IN THIS MODE B Manual Advance Method When amount loaded is close as possible either press the MENU key on the model 1040 or the XM64 transmitter receiver if installed from the front end loader to advance to the next ingredient If AUTO HOLD is turned on user will press ...

Page 36: ...gross mode enter in timer in minutes seconds MMSS is displayed 2 Press the TIMER key TC MM SS is displayed for three seconds and then starts count ing down When the end of the timer cycle is reached the red alarm light is lit 3 Press the GROSS key to disable and return to the Gross mode To view the current timer setting 1 From Gross mode press TIMER TC MM SS is displayed MM SS is the last entered ...

Page 37: ...en enter the new amount and press SELECT Otherwise proceed to next step If attempting to enter a weight amount above the overcapacity parameter the display will show CAN T Edit amount properly and then press the SELECT key Self Adjust Time This option requires that a magnetic proximity sensor be installed onto the mixer to provide speed inputs to the Model 1040 every time a full rotation is detect...

Page 38: ...es on the display that the proper unload target has been met Display shows 0 7 Press MENU to accept amount unloaded and return to the Gross mode If a person wants to unload to another pen then repeat steps 1 7 At this point the actual amount unloaded to a pen is recorded 8 If system has been set for autoprint the following typical prints outs will have been printed as they went through the process...

Page 39: ...he Accumulators The Model 1040 automatically records ingredient recipe and pen usage when using recipes and pen unload features The following describes how to view the accumulators on the indicator Refer to Figure 9 Figure 9 Usage Accumulator ...

Page 40: ...4 Press the SELECT key TOTAL is displayed OR press the MENU key ING XXX is displayed 5 Press the MENU key several times until the ingredient to view is dis played ING XXX is displayed 6 Press the SELECT key ING XXX accumulator is displayed 7 Press the SELECT key ING XXX is displayed OR press MENU key ING YYY is displayed 8 Repeat steps 6 7 until done viewing accumulators 9 Press GROSS INGRED is di...

Page 41: ...to return to the gross weighing mode 1 From the Gross mode press the USAGE key INGRED is displayed Refer to Figure 9 then press the MENU key twice PENS is displayed 2 Press the SELECT key TOTAL is displayed 3 Press the SELECT key The total of all the pens is displayed 4 Press the SELECT key TOTAL is displayed OR press the MENU key PEN XXX is displayed 5 Press the MENU key several times until the p...

Page 42: ...he clicker button for more than three seconds the unit remains in the GROSS mode 2 If the indicator is in recipe or pen mode Press the clicker to advance to the next ingredient If the last ingredient or pen is being displayed it advances to the Gross mode If unit is set for AUTO HOLD the XM64 needs to be pressed twice If not the XM64 only needs to be pressed once Press the PRINT key from Gross Loa...

Page 43: ...e was created with Head Count as the entry method Load Amount will be replaced by Head Count in the sample at right QUICK PRINT 4 Prints last 100 batches If recipe was created with Head Count as the entry method Load Amount will be replaced by Head Count in the sample at right 10 08 01 Batch 1 Id Number 123456 Recipe 1 FR COW Load Amount 10000 lb Time Description Target Actual 12 01 PM CORN 4000 l...

Page 44: ...S 4000 lb 6 SILAGE 1000 lb 7 CORN 2 20000 lb 8 S BEET 30000 lb 9 FHAY 40000 lb 10 HAY 2 50000 lb Total 177000 lb QUICK PRINT 6 Prints a listing of Recipe Accumulators with usage 10 17 02 6 20 AM Recipe Description Usage 1 FR COW 20000 lb 2 H COW 22000 lb Total 42000 lb QUICK PRINT 7 Prints a listing of Pen Unloading Accumulators with usage 10 18 02 11 00 AM Pen Description Usage 1 PEN1 20000 lb 2 ...

Page 45: ...2 07 02 08 07 AM Recipe 1 REC 001 Ingred Description Usage 30 ING 030 10000 lb 40 ING 040 10000 lb 50 ING 050 10000 lb 60 ING 060 10000 lb Total 40000 lb Recipe 2 REC 002 Ingred Description Usage 15 ING 030 10000 lb 20 ING 020 25000 lb 40 ING 040 30000 lb 50 ING 050 15000 lb Total 80000 lb ...

Page 46: ...e 03 19 03 Volume HIGH Sleep 0 Nation ENGLSH 1040 Menu Firmware Rev 55422 0012A Basic App Rev 155799 0A Config Number 10000 Custom 0 O cap 2000 Clock 12 Hr Format Alarm 50 Name Flash ON Input STD Mode Input2 STD Mode Update 2 Average 30 FILTER Const 4 Window 0 AZT 0 Stable 0 RS232 1 Baud 9600 Parity NONE Data 8 bits Handshake NONE Layout STD Auto OFF RS323 2 Baud 9600 Parity NONE Data 8 bits Hands...

Page 47: ...icator LCD Perform a test of the LCD display KEYPAD Peform a key test A D Test the Analog to Digital function SERIAL Check serial ports 1 and 2 INPUTS Check the 7 TTL inputs INPUT 1 is XM64 SPEED is for Self Adjusting Time mode RELAY Check the alarm relay SOFT Verify the software verision of the indicator Use the MENU and SELECT keys to navigate the menu shown in Figure 10 Step by step instruction...

Page 48: ...n to the LCD display From here you can Press the GROSS key again to return to gross weighing mode or Press MENU to advance to next menu item KEYPAD is displayed 10 This allows you to test all the active keys With KEYPAD displayed press the SELECT key HIT KEY is displayed momentarily then NO KEY is displayed This remains on the screen until a key is pressed Press any key to see an echo of its name ...

Page 49: ...hould be displayed 20 Press SELECT PORT 1 is displayed 21 Press the MENU key PORT 2 is displayed 22 Repeat steps 18 20 PORT 2 is displayed 23 Press the GROSS key to return to gross weighing mode or Press MENU to advance to next menu item INPUTS is displayed 24 Use this to test the inputs in the 1040 From the INPUTS display press the SELECT key IN 1 is displayed 25 Press the SELECT key OPEN or CLOS...

Page 50: ...m light should flash two times per second 33 Press the SELECT key RELAY is displayed 34 Press the GROSS key to return to gross weighing mode or Press MENU to advance to next menu item SOFT is displayed 35 Use this to view software version information for the 1040 From the SOFT is display press the SELECT key PART is displayed 36 Repeatedly press the MENU key to view all the information available W...

Page 51: ...odel 1040 Any data displayed on the Model 1040 is also displayed on the RD64 An optional radio remote transmitter and receiver XM64 can be installed in either the RCV 64 or the RD64XL This option lets the user tare and manually ad vance to the next ingredi ent from a remote loca tion usually a front end loader RD64XL remote display XM64 optional RD64 remote display XM64 optional RD64M remote displ...

Page 52: ... recognized by an obvious break in the wire filament However such a break is not always observ able and getting a successful power on after changing a fuse is often the only way of knowing that the fuse was indeed defective Make sure the new fuse is the proper size and has a current rating of five amperes Using a fuse with too high a current rating can cause costly damage to the indicator and will...

Page 53: ...ve pin configuration discon nect one Weigh Bar No adapter plug is necessary 4 Try to zero the indicator Repeat Steps 4 and 5 with each Weigh Bar cable making sure each time that all cables are connected except the one you removed for five pin connector or replaced with an adapter plug for four pin connector A defective Weigh Bar may be easily recognized with this method when a defective bar is rep...

Page 54: ... defective To check battery voltage 1 Press and hold MENU for three beeps SET PAS is displayed 2 Enter 111 Press SELECT VOLTS is displayed 3 Press SELECT to display incoming battery voltage 4 Press SELECT to return to VOLTS 5 Press GROSS to return to gross weighing mode If you find the indicator or one or more of the Weigh Bars to be defective contact your supplier or send your equipment back to t...

Page 55: ... Stop bits 1 Flow control Xon Xoff 7 Click on OK and then select File and Save 8 Return to Hyperterminal window Setting up Model 1040 Shortcut to COM1 1 In the Hyperterminal window right click on the M1040 ht ICON created above 2 Right click on Shortcut which will immediately create a shortcut to M1040 ht with the same ICON as before only with an additional arrow in the ICON 3 Right click on the n...

Page 56: ...r the appropriate data from the indicator by pressing PRINT or enter 1 9 then press SELECT then PRINT to transfer accumulators or batch information to your computer See earlier sections of this manual on how to transfer appropriate data 6 Click on File Save as your current data transfer will be saved 7 Click on Call disconnect and then return to Hyper Terminal Windows 8 Once completed return to Ex...

Page 57: ...57 Model 1040 XL User s Manual ...

Page 58: ...58 Model 1040 XL User s Manual ...

Page 59: ...59 Model 1040 XL User s Manual ...

Page 60: ...Weigh Bar is a registered trademark of Weigh Tronix Inc 1000 Armstrong Dr Fairmont MN 56031 USA Telephone 507 238 4461 Facsimile 507 238 8283 e mail ag weigh tronix com www agscales com Weigh Tronix ...

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