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Avery Dennison M09416 XLI, Service Manual

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Avery Dennison M09416 XLI Service Manual Download Page 26

M09416 

®

 XLI

®

 

Thermal Direct Printer

 

 

23

 

7.  Hold the lower cover and lift up the top cover open levers to separate the lower 

inner cover and the lower cover. Arrange the cutter module cable through the bezel. 

8.  Connect the cutter module cable to the 4-pin socket JP38 on printer PCB. 

                           

 

 

9.  Arrange the lower inner cover back to the lower cover. 
10. Orient the cutter into the niches of the printer. 

 

 

                                                 

Cutter module installation 

 

Slot 

Socket

 

Niche 

Cutter Driver IC

 

Summary of Contents for M09416 XLI

Page 1: ...9416XLI Service Manual Rev A 2008 Avery Dennison Corp All rights reserved M09416 XLI SERVICE MANUAL DIRECT THERMAL BAR CODE PRINTER...

Page 2: ...ed Button PCB 16 2 10 Install SD Memory Card 17 2 11 Peel Off Installation Option Assembly 18 2 11 1 Loading Label for Peel off Mode Option 20 2 12 Cutter Module Installation Option 22 2 12 1 Loading...

Page 3: ...mal Direct Printer ii 4 3 Printer Initialization 43 4 4 Black Mark Sensor Calibration 44 4 5 Gap Sensor Calibration 44 5 GAP AND BLACK MARK SENSOR SELECTION 45 6 TROUBLESHOOTING 46 7 MAINTENANCE 49 UP...

Page 4: ...M09416 XLI Thermal Direct Printer 1 1 OVERVIEW 1 1 Front View 1 2 Rear View Top Cover Open Lever Feed Button Power LED Clear Window 1 2 3 4 5 6...

Page 5: ...mory error etc 1 4 Button Operation Feed Press the button when the LED is green It feeds the label to the beginning of the next label Pause Press the feed button during printing The printing job is su...

Page 6: ...ower switch 2 Hold on the button then turn on the power switch 3 Release the button when LED turns green after 5 amber blinks Any green will do during the 5 blinks The LED color will be changed as fol...

Page 7: ...will be changed as following Amber red 5 blinks amber 5 blinks green 5 blinks green amber 5 blinks red amber 5 blinks solid green Skip AUTO BAS 1 Turn off printer power 2 Press the FEED button and the...

Page 8: ...dapter before replacing parts 2 1 Replacing Top Cover 1 Open the printer top cover by pushing forward the top cover open levers 2 Use a screwdriver to remove 6 screws on the top inner cover 3 Remove t...

Page 9: ...ect Printer 6 2 2 Replacing Lower Cover and main PCB 1 Upside down the printer 2 Remove 3 screws on lower cover 3 Remove 6 screws on lower inner cover Lower inner cover Screws Screws Top Inner Cover T...

Page 10: ...ct Printer 7 4 Remove all the harness connected to main board 5 Remove 4 screws on PCB 6 Replace the PCB or replace a new lower cover 7 Reassemble parts in reverse procedures Lower Cover Main Board Sc...

Page 11: ...al Direct Printer 8 2 3 Replacing Platen Assembly 1 Squeeze two sides of platen assembly and take it out 2 Replace a platen 3 Reassemble parts in reverse procedures Platen Squeeze Here Squeeze Here Lo...

Page 12: ...1 Please refer to 3 2 for disassembling the lower cover 2 Upside down the lower inner cover 3 Remove 7 screws of the stepping motor assembly 4 Remove the 4 screws of the plastic laminate 5 Remove the...

Page 13: ...ove 2 screws from the stepping motor assembly disconnect the stepping motor from stepping motor bracket 7 Replace the stepping motor 8 Reassemble parts in reverse procedures Screws Stepping Motor Step...

Page 14: ...for disassembling the lower cover 2 Shift the label guide to the center by rotating the label guide adjustment knob 3 Use a flat screwdriver to press the nub to remove the label guide adjustment knob...

Page 15: ...e plastic laminate 5 Replace the label guide assembly Make sure the label guides are on the center of the printer 5 Reassemble parts in reverse procedures Plastic Laminate Label Guide Adjustment Assem...

Page 16: ...inner cover 3 Remove the plastic laminate refer to 3 5 4 Remove 1 screw from the gap black mark sensor fixing plate 5 Disconnect the gap black mark sensor hardness 6 Upside down the lower inner cover...

Page 17: ...int head bracket and use a flat screwdriver to stick left side of the printer head bracket then pick up the print head assembly 2 Disconnect print head cables 3 Reassemble parts in reverse procedures...

Page 18: ...o Switch 1 Please refer to 3 1 for disassembling the top cover and top inner cover 2 Remove JP16 harness from the PCB 3 Remove 2 screws and remove the head open micro switch 4 Reassemble parts in reve...

Page 19: ...sassembling the top cover and top inner cover 2 Remove the feed button from top cover 3 Disconnect the JP28 hardness from the PCB 4 Remove 2 screws from the top inner cover and replace the feed button...

Page 20: ...Remove 1 screw and open the memory card cover 3 Plug in a SD card on main board 4 Revert the memory card cover 5 Reassemble parts in reverse procedures Recommended SD card specification Sandisk Transc...

Page 21: ...at Approved SD card manufacturer SanDisk Transcend 2 11 Peel Off Installation Option Assembly 1 Open the top cover 2 Remove two screws in lower cover for hinge holder 3 Remove 6 screws on the lower in...

Page 22: ...to separate the lower inner cover and the lower cover Plug the connector red of peel off assembly at the location JP19 on the main board Pull the wire of the red connector through the slot of lower in...

Page 23: ...Gently push peel off panel to lock to the lower inner cover 9 Reassemble parts in reverse procedures 2 11 1 Loading Label for Peel off Mode Option Open the peel off panel Peel off assembly Install on...

Page 24: ...paper through the label opening of peel off module which is beneath the roller 3 Adjust the center biased label guides in or out by turning adjustment knob so they are slightly touch the edges of the...

Page 25: ...cover 2 Remove the front panel from the lower cover 3 Use a screwdriver to screw off 6 screws on the lower inner cover Remove 6 screws from lower inner cover 4 Turn the printer upside down 5 Remove t...

Page 26: ...er cover and the lower cover Arrange the cutter module cable through the bezel 8 Connect the cutter module cable to the 4 pin socket JP38 on printer PCB 9 Arrange the lower inner cover back to the low...

Page 27: ...M09416 XLI Thermal Direct Printer 24 11 Use a screwdriver to screw down 6 screws on the lower inner case and 1 screw on the back bottom of the printer 12 Close the top cover...

Page 28: ...ing side face up through the label guide and pass over the platen 5 Lead the paper through the cutter paper opening Label installation in cutter mode 6 Adjust the center biased label guides in or out...

Page 29: ...er cover to get the RJ45 interface opening 2 Remove the screw from the main board Fasten the copper pillar and plastic pillar Plastic pillar Copper pillar 3 Fasten the RJ45 connector daughter board up...

Page 30: ...nnect the print server module interface cable 36PIN and RJ45 interface cable to print server module Print server module interface cable RJ45 interface cable 5 Remove the 2 screws from the motor bracke...

Page 31: ...le 7 Plug the RJ45 white connector to the RJ45 daughter board connector 8 Plug the print server module interface cable to connector J1A and J1B on the PCB the left side harness with red wire at the le...

Page 32: ...XLI Thermal Direct Printer 29 3 PARTS LIST 3 1 Cover Item Part No Description Remark Spare Parts 98 0260154 00LF MAIN BOARD ASS Y 1 98 0260154 01LF MAIN BOARD ASS Y Main Board On board internal print...

Page 33: ...M09416 XLI Thermal Direct Printer 30 3 2 Cover Drawing...

Page 34: ...iption Remark Spare Parts 98 0260154 00LF MAIN BOARD ASS Y 1 98 0260154 01LF MAIN BOARD ASS Y Main Board On board internal print server 2 80 A3953SB 00LF CUTTER DRIVER IC A3953SB RoHS 3 80 PBL3717 00L...

Page 35: ...M09416 XLI Thermal Direct Printer 32 3 4 Main Board Drawing...

Page 36: ...er cover 1 36 0260002 00LF Media loading instruction label 1 36 0500011 00LF High temp warning label 2 36 0500006 00LF Non reflective Label 1 36 0500014 00LF Adhesive backed mount 2 36 0130043 00LF Ca...

Page 37: ...M09416 XLI Thermal Direct Printer 34 3 6 Top Inner Cover...

Page 38: ...Description Remark Spare Parts 1 98 0250163 00LF LOWER INNER COVER ASSY includes 30 0260007 61LF Lower inner cover 1 36 0130043 00LF Cable tie 2 36 0500014 00LF Adhesive backed mount 2 2 98 0500010 1...

Page 39: ...M09416 XLI Thermal Direct Printer 36 3 8 Lower Inner Cover...

Page 40: ...Thermal Direct Printer 37 3 9 Stepping Motor Fixing Assembly Item Part No Description Remark Spare Parts 2 65 0030006 00LF STEPPING MOTOR 10 30 0250030 32LF COVER OPEN LEVER 11 30 0250029 32LF COVER...

Page 41: ...M09416 XLI Thermal Direct Printer 38 3 10 Stepping Motor Fixing Assembly...

Page 42: ...M09416 XLI Thermal Direct Printer 39 3 11 Option Accessories Item Part No Description Remark Spare Parts 1 62 0010017 03LF POWER SUPPLY CEC Standard...

Page 43: ...M09416 XLI Thermal Direct Printer 40 3 12 Option Accessories Drawing...

Page 44: ...Sensor Calibration Gap black mark sensor sensitivity should be calibrated at the following conditions 1 A brand new printer 2 Change label stock 3 Printer initialization Please follow the steps below...

Page 45: ...nter will measure the label length print the internal configuration self test Please follow the steps as below 1 Turn off the power switch 2 Hold on the button then turn on the power switch 3 Release...

Page 46: ...will be changed as following Amber red 5 blinks amber 5 blinks green 5 blinks green amber 5 blinks red amber 5 blinks solid green Printer configuration will be restore to defaults as below after initi...

Page 47: ...ll be changed as following Amber red 5 blinks amber 5 blinks green 5 blinks green amber 5 blinks red amber 5 blinks solid green 4 5 Gap Sensor Calibration Set gap sensor as media sensor and calibrate...

Page 48: ...ck to gap sensor please initialize the printer Black Mark Sensor Go to MS DOS prompt mode and enter following command to switch sensor to black mark sensor C COPY CON LPT1 ENTER BLINE width offset CTR...

Page 49: ...ng 3 The LED is on red and blinking If the LED is red and blinking which means that the label runs out or paper sensor error We also can use diagnostic tool to get the printer status through COM port...

Page 50: ...failure rate is higher then the transmitter sensor 4 The printer setting runs error Printer setting runs error Refer to 5 3 Initialization to reset the system 5 Continuous feeding labels The printer s...

Page 51: ...e broken 10 LED keeps at solid amber Is switching power broken Is main board broken Please replace a new main board Try to update the firmware on line Press the FEED and power on the printer at same t...

Page 52: ...below Printer Part Method Interval 1 Always turn off the printer before cleaning the print head 2 Allow the print head to cool for a minimum of one minute 3 Use a cotton swab Head cleaner pen and 100...

Page 53: ...s needed Interior Brush or vacuum As needed Note Do not touch printer head by hand If you touch it careless please use ethanol to clean it Please use 100 Ethanol DO NOT use medical alcohol which may d...

Page 54: ...M09416 XLI Thermal Direct Printer 51 UPDATE HISTORY Date Content Editor 2 06 2008 First Draft for review TH...

Page 55: ......

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