Avery Berkel A301CE Service Instructions Manual Download Page 158

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7 — Appendices

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Service Instructions RP-A301CE/RP-A351CE/RP-A355CE

order a part in RED suf

fix a part

number with /RED i.e. I2040/RED

Summary of Contents for A301CE

Page 1: ...76102 905 ENGLISH issue 2 18 07 00 RP series slicer A301CE A351CE A355CE Service Instructions ...

Page 2: ...2 1 Safety ...

Page 3: ...Service Instructions RP A301CE RP A351CE RP A355CE i Contents Table of Contents 1 Introduction 2 Safety 3 Operation 4 Installation 5 Electrical Drawings 6 Technical Information 7 Appendices ...

Page 4: ...2 1 Safety ii Service Instructions RP A301CE RP A351CE RP A355CE ...

Page 5: ...Section 1 Introduction Table of Contents page no Service Instructions RP A301CE RP A351CE RP A355CE 1 1 1 1 General 1 3 ...

Page 6: ...1 Introduction 1 2 Service Instructions RP A301CE RP A351CE RP A355CE ...

Page 7: ... Machinery Directive and further modifications They meet all legislative requirements valid at the date of manufacture Its principle characteristics are easy cleaning robust manufacture safe and reliable operation The materials utilised anodised aluminium stainless steel and plastics have been selected with due regard to hygiene regulations and ensure that the machine has a long life ...

Page 8: ...1 Introduction 1 4 Service Instructions RP A301CE RP A351CE RP A355CE ...

Page 9: ...o Service Instructions RP A301CE RP A351CE RP A355CE 2 1 2 1 RP A301CE A351CE 2 3 2 1 1 Electrical safety devices 2 3 2 1 2 Mechanical safety devices 2 4 2 2 RP A355CE 2 5 2 2 1 Electrical safety devices 2 5 2 2 2 Mechanical safety devices 2 6 ...

Page 10: ...2 Safety 2 2 Service Instructions RP A301CE RP A351CE RP A355CE ...

Page 11: ...buttons Control circuit provided with electric servo control in the case of blade clamping the machine must be re started manually Device to stop the rotation of the blade if the clamping handle of the blade guard is released Note When the machine is not used Make sure that it is off Re position the slice thickness control to zero Do not remove the labels placed on the machine Only replace them if...

Page 12: ... thickness plate positioned to protect the blade After removing the product holder the slice thickness plate is mechanically clamped Protection devices mounted on the product holder to prevent the operator from any accidental contact with the blade Blade guard This fixed ring protects that part of the blade which is not used for the cutting operation A special mechanical safety device which permit...

Page 13: ...ons Control circuit provided with electric servo control in the case of blade clamping the machine must be re started manually Device to stop the rotation of the blade if the clamping handle of the blade guard is released Note When the machine is not used Make sure that it is off Re position the slice thickness control to zero Do not remove the labels placed on the machine Only replace them if dam...

Page 14: ...ntrol on 0 slice thickness plate positioned to protect the blade After removing the product holder the slice thickness plate is mechanically clamped Protection devices mounted on the product holder to prevent the operator from any accidental contact with the blade Blade guard This fixed ring protects that part of the blade which is not used for the cutting operation A special mechanical safety dev...

Page 15: ... 4 Slicer functioning and use 3 7 3 1 5 Cleaning and operator removable parts A301CE 3 14 3 1 6 Cleaning and operator removable parts A351CE 3 17 3 1 7 Sharpening A301CE 3 20 3 1 8 Sharpening A351CE 3 23 3 1 9 Lubrication 3 26 3 2 RP A355CE 3 27 3 2 1 Definitions 3 27 3 2 2 Technical specification 3 28 3 2 3 Slicer functioning and use 3 29 3 2 4 Cleaning and operator removable parts 3 33 3 2 5 Sha...

Page 16: ...3 Operation 3 2 Service Instructions RP A301CE RP A351CE RP A355CE ...

Page 17: ...knob 2 Slice thickness control 3 Carriage release handle 4 Carriage 5 Product holder clamping handle 6 Product holder 7 Product holder pushing handle 8 Last slice device 9 Pusher 10 Carriage bar oiler 11 Blade 12 Blade cover 13 Blade guard 14 Slice thickness plate 15 Slice deflector 16 Slice receiving tray 17 Blade cover fastener handle 18 Blade sharpener cover 19 Integrated blade sharpener 2 1 3 ...

Page 18: ...3 Operation 3 4 Service Instructions RP A301CE RP A351CE RP A355CE BN BC2 Option 93 B A D C 10 ...

Page 19: ... Blade 300 rev min 8 Acoustic 70 dB 9 Protection of the electrical system and switches grade IP 33 10 Cutting zone 11 Blade motor 12 Carriage motor Motors electrical data 11 130 270 2 1450 400 8 12 160 120 1 700 400 14 230 50 B S1 7 33 1 0 8 W V Hz A CL A VL F IP n min Nominal Max Connection Phase N o Cos ϕ ϕ ϕ ϕ ϕ Service Degree of Protection RP A301CE BN BC2 2 A 170 B 210 215 C 220 205 D 200 205...

Page 20: ...ickness control 0 14 mm 7 Blade 200 rev min 8 Acoustic 70 dB 9 Protection of the electrical system and switches grade IP 33 10 Cutting zone 11 Blade motor 12 Carriage motor Motors data 11 160 330 2 1450 250 35 12 160 120 1 700 400 14 230 50 B S1 7 33 1 0 8 W V Hz A CL A VL F IP n min Nominal Max Connection Phase N o Cos ϕ ϕ ϕ ϕ ϕ Service Degree of Protection RP A351CE 2 A 190 B 250 C 260 D 250 3 E...

Page 21: ...sible to change the cut stroke length to adapt it to the dimensions of the product to be cut 2 Rotate the product holder stroke adjustment knob respectively in a clockwise or counter clockwise direction to lengthen or shorten the product holder stroke Irrespective of the selected stroke the product holder always stops in product load position operator s side by pressing the product holder stop pus...

Page 22: ...that the slicer is off and position the slice thickness control to zero 2 Push the product holder towards the operator 3 Lift and rotate the slice thickness control outwards 4 Place the product to be cut against the wall of the product holder 5 Position the last slice device on the product to be cut far from the slice thickness plate The product is fed to the slice thickness plate by gravity makin...

Page 23: ...elease handle in a counter clockwise direction by 180 2 Press pushbutton to start the blade 3 Press pushbutton to start the product holder 10 To select the most suitable carriage stroke according to the dimensions of the product to be cut rotate the carriage stroke adjustment knob respectively in a clock wise or counterclockwise direction to lengthen or shorten the stroke ...

Page 24: ...tion whereas the product holder is fed to the stroke end where it stops towards the operator ready to start a new cutting cycle By pressing pushbutton to stop the blade the product holder stops in its working position Manual operation 1 Rotate the carriage release handle in a clockwise direction by 180 2 Press pushbutton to start the blade 3 At constant speed feed the product holder to the blade s...

Page 25: ...blade stops Re position the slice thickness control to zero and unload the product How to load short goods to be cut last slice WARNING THE SHARPENING OPERATION MUST BE PERFORMED DURING THE MANUAL FUNCTIONING WARNING DO NOT USE YOUR HANDS TO PUSH THE GOODS TOWARDS THE BLADE FOLLOW THESE INSTRUCTIONS WITH GREAT CARE 1 Check that the slice thickness control is on zero and the slicer is off ...

Page 26: ... the operator 3 Lift and rotate the last slice device outwards 4 Place the product to be cut against the wall of the product holder and the slice thickness plate 5 Push the goods against the slice thickness plate using the last slice device 6 Rotate the slice thickness control to the thickness desired ...

Page 27: ...he product holder to the blade stroke end then return to the operator and repeat the operation After cutting the product re position the product holder towards the operator By pressing pushbutton the rotation of the blade stops Re position the slice thickness control to zero and unload the product Sharpening If the product is not regularly cut the blade must be sharpened following the instructions...

Page 28: ...O NOT USE A WATER JET DANGER PERFORM THE CLEANING OPERATIONS WITH GREAT CARE DANGER OF INJURY Component removal Product holder 1 Loosen the product holder by rotating the product holder clamping handle in a counterclockwise direction 2 Position to zero the slice thickness control to remove the product holder 3 Push the product holder towards the operator until it clicks The click will inform the o...

Page 29: ...e cover fastener handle by rotating it in a counterclockwise direction 2 Push on the handle in the direction indicated by the arrow to lift the blade cover from the blade Blade cleaning 1 Lift the blade cover 2 Press a damp cloth on the front side of the blade and move slowly from the center towards the edge in the direction of the arrow 3 Loosen the fixing screw and remove the slice deflector ...

Page 30: ...and rotate it to clean the internal side of the protection ring IMPORTANT Leave all the parts to soak in warm water and washing up liquid do not use strong detergents and clean them by using a brush or a cloth Rinse them in warm water and dry them To assemble the machine carry out the reverse of the disassembly procedure 7 After cleaning reposition the blade cover insert the fastener and screw in ...

Page 31: ...O NOT USE A WATER JET DANGER PERFORM THE CLEANING OPERATIONS WITH GREAT CARE DANGER OF INJURY Component removal Product holder 1 Loosen the product holder by rotating the product holder clamping handle in a counterclockwise direction 2 Position to zero the slice thickness control to remove the product holder 3 Push the product holder towards the operator until it clicks The click will inform the o...

Page 32: ...cover fastener handle by rotating it in a counterclockwise direction 2 Push on the handle in the direction indicated by the arrow to lift the blade cover from the blade Blade cleaning 1 Lift the blade cover 2 Press a damp cloth on the front side of the blade and move slowly from the center towards the edge in the direction of the arrow 3 Rotate the slice deflector and keep it away from the blade ...

Page 33: ...and rotate it to clean the internal side of the protection ring IMPORTANT Leave all the parts to soak in warm water and washing up liquid do not use strong detergents and clean them by using a brush or a cloth Rinse them in warm water and dry them To assemble the machine carry out the reverse of the disassembly procedure 7 After cleaning reposition the blade cover insert the fastener and screw in ...

Page 34: ...d personnel The blade must be replaced when its diameter is 10 mm less than when original see 3 1 2 WARNING REPLACEMENT OF THE BLADE IS A DANGEROUS OPERATION IF THE CUT IS INADEQUATE AFTER SHARPENING REPLACE THE STONES CONTACT AVERY BERKELFOR ASSISTANCE Sharpening operation Note Sharpening must be performed during manual operation WARNING WEAR PROTECTIVE GLOVES For correct sharpening of the blade ...

Page 35: ...E MUST ALWAYS BE COVERED BY THE DETACHABLE GUARDS 4 Lift the sharpener cover 5 Rotate the device to the blade 6 The blade sharpener is now correctly placed 7 Push pushbutton to start the machine 8 Sharpening Push the grinding wheel pushbutton to move the wheel on to the blade After 10 15 seconds max push the burr removing wheel pushbutton to move this wheel on to the blade After a few seconds remo...

Page 36: ...ng press the stop pushbutton 10 Move the sharpener assembly back into its initial position 11 Lower the sharpener cover Cleaning of the grinding wheels For satisfactory sharpening the grinding wheel must always be clean Remove dirt and grease with alcohol and the special brush supplied ...

Page 37: ...d personnel The blade must be replaced when its diameter is 10 mm less than when original see 3 1 3 WARNING REPLACEMENT OF THE BLADE IS A DANGEROUS OPERATION IF THE CUT IS INADEQUATE AFTER SHARPENING REPLACE THE STONES CONTACT AVERY BERKELFOR ASSISTANCE Sharpening operation Note Sharpening must be performed during manual operation WARNING WEAR PROTECTIVE GLOVES For correct sharpening of the blade ...

Page 38: ...ST ALWAYS BE COVERED BY THE DETACHABLE GUARDS 4 Lift the sharpener cover 5 Pull the sharpener release handle 6 Rotate the device to the blade 7 The blade sharpener is now correctly placed 8 Push pushbutton to start the machine Note The sharpening operation will take 10 15 seconds 9 Sharpening Rotate the lever and bring the two grinding wheels into contact with the blade The blade is simultaneously...

Page 39: ...on the sharpener to its initial position 12 Lower the sharpener cover Cleaning of the grinding wheels The grinding wheel and its pin are removed from the sharpener by taking it off in the direction of the arrow For satisfactory sharpening the grinding wheel must always be clean Remove dirt and grease with alcohol and the special brush supplied ...

Page 40: ... slice device 1 Drop some oil on the bar 2 Let the last slice device slide on the guide bar Lubrication of the guide bar for the product holder carriage 1 Rotate the carriage release handle in a clockwise direction by 180 Manual Operation 2 Push the product holder towards the operator 3 Pour the lubricating oil into the special carriage bar lubricator 4 Push the product holder to and fro and repea...

Page 41: ...er stroke adjustment knob 2 Slice thickness control 3 Carriage release handle 4 Feed carriage handle 5 Product holder 6 Feed carriage 7 Locking device of the feed carriage 8 Last slice device 9 Self clamping pusher 10 Carriage bar oiler 11 Blade 12 Blade cover 13 Blade guard 14 Slice thickness plate 15 Slice deflector 16 Slice receiving tray 17 Blade cover fastener handle 18 Blade sharpener cover ...

Page 42: ...trol 0 14 mm 7 Blade 200 rev min 8 Acoustic 70 dB 9 Protection of the electrical system and switches grade IP 55 10 Cutting zone 11 Blade motor 12 Carriage motor Motors data 11 160 330 2 1450 250 35 12 160 120 1 700 400 14 230 50 B S1 7 33 1 0 8 W V Hz A CL A VL F IP n min Nominal Max Connection Phase N o Cos ϕ ϕ ϕ ϕ ϕ Service Degree of Protection RP A355CE 2 B 300 C 230 D 230 3 E 625 F 620 G 630 ...

Page 43: ...ions of the product to be cut 2 Rotate the product holder stroke adjustment knob respectively in a clockwise or counter clockwise direction to lengthen or shorten the product holder stroke Irrespective of the selected stroke the product holder always stops in product load position operator s side by pressing the product holder stop pushbutton The sliding product holder proceeds automatically towar...

Page 44: ...e for both manual and automatic operation 1 Check that the slicer is off and position the slice thickness control to zero 2 Push the product holder towards the operator 3 Press the handle and move the feed carriage away from the slice thickness plate 4 Raise the self clamping pusher 5 Place the product on the clamped feed carriage facing towards the slice thickness plate 6 Rotate the self clamping...

Page 45: ...eration 1 Rotate the carriage release handle in a counterclockwise direction by 180 2 Press pushbutton to start the blade 3 Press pushbutton to start the product holder 10 To select the most suitable carriage stroke according to the dimensions of the product to be cut rotate the carriage stroke adjustment knob respectively in a clockwise or counterclockwise direction to lengthen or shorten the str...

Page 46: ...lder is fed to the stroke end where it stops towards the operator ready to start a new cutting cycle By pressing pushbutton to stop the blade the product holder stops in its working position Manual operation 1 Rotate the carriage release handle in a clockwise direction by 180 2 Press pushbutton to start the blade 3 At constant speed push the foodstuffs towards the slice thickness plate Feed the pr...

Page 47: ...and unload the product Sharpening If the product is not regularly cut the blade must be sharpened following the instructions indicated in 3 2 5 3 2 4 Cleaning The machine must be cleaned once a day or more frequently if necessary Clean all the parts using a cloth sprinkled with water and washing up liquid do not use strong detergents and a brush DANGER DO NOT USE A WATER JET WARNING PERFORM THE CL...

Page 48: ... the end of its stroke turn the handle of the locking device counter clockwise to loosen it 3 Lift the feed carriage 4 After cleaning follow the reverse procedure to re position the feed carriage Components removal Product holder 1 Set the slice thickness control to zero to remove the product holder 2 Disconnect the command connector of the sliding product holder ...

Page 49: ...towards the operator until it clicks The click will inform the operator that the product holder is clamped 5 Lift the product holder from the carriage Note The slice thickness control must be set at zero Blade cover 1 Loosen the blade cover fastener handle by rotating it in a counterclockwise direction 2 Push on the handle in the direction indicated by the arrow to lift the blade cover from the bl...

Page 50: ...lowing this procedure 5 Insert a damp cloth between the blade and the protection ring Pull it outwards and rotate it to clean the internal side of the protection ring IMPORTANT Leave all the parts to soak in warm water and washing up liquid do not use strong detergents and clean them by using a brush or a cloth Rinse them in warm water and dry them To assemble the machine carry out the reverse of ...

Page 51: ...nel The blade must be replaced when its diameter is 10 mm less than when original see 3 2 2 WARNING REPLACEMENT OF THE BLADE IS A DANGEROUS OPERATION IF THE CUT IS INADEQUATE AFTER SHARPENING REPLACE BOTH GRINDING WHEELS CONTACT AVERY BERKELFOR ASSISTANCE Sharpening operation Note Sharpening must be performed during manual operation WARNING WEAR PROTECTIVE GLOVES For correct sharpening of the blad...

Page 52: ...ST ALWAYS BE COVERED BY THE DETACHABLE GUARDS 4 Lift the sharpener cover 5 Pull the sharpener release handle 5 Rotate the device to the blade 6 The blade sharpener is now correctly placed 8 Push pushbutton to start the machine Note The sharpening operation will take 10 15 seconds 9 Sharpening Rotate the lever and bring the two grinding wheels into contact with the blade The blade is simultaneously...

Page 53: ...on the sharpener to its initial position 12 Lower the sharpener cover Cleaning of the grinding wheels The grinding wheel and its pin are removed from the sharpener by taking it off in the direction of the arrow For satisfactory sharpening the grinding wheel must always be clean Remove dirt and grease with alcohol and the special brush supplied ...

Page 54: ...ng is difficult Use Berkel slicer oil Lubrication of the guide bar for the feed carriage 1 Rotate the carriage release handle clockwise by 180 Manual operation 2 Push the product holder towards the operator 3 Pour the lubricating oil into the special carriage bar lubricator 4 Push the product holder to and fro and repeat the operation Reposition it towards the operator ...

Page 55: ...ctions RP A301CE RP A351CE RP A355CE 4 1 4 1 RP A301CE A351CE 4 3 4 1 1 Positioning of slicer 4 3 4 1 2 Electrical supply 4 3 4 1 3 Preliminary cleaning 4 4 4 2 RP A355CE 4 5 4 2 1 Positioning of slicer 4 5 4 2 2 Electrical supply 4 5 4 2 3 Preliminary cleaning 4 6 ...

Page 56: ...4 Installation 4 2 Service Instructions RP A301CE RP A351CE RP A355CE ...

Page 57: ...be cut can be easily loaded see 3 1 2 and 3 1 3 4 1 2 Electrical supply The machine must be installed in the proximity of a mains socket Check that the power supply voltage corresponds to that described on the information label and that it is connected to an adequate earth 1 Connect the plug 2 Check that the blade cover fastener handle is screwed tight 3 Check that the blade sharpener is lowered a...

Page 58: ...ions RP A301CE RP A351CE RP A355CE 4 1 3 Preliminary cleaning Before connecting the plug clean off the protective oil from the machine Follow the instructions given in Section 3 1 5 and 3 1 6 Note The working table must always be cleaned ...

Page 59: ...ut can be easily loaded see 3 2 2 4 2 2 Electrical supply The machine must be installed in the proximity of a mains socket Check that the power supply voltage corresponds to that described on the information label and that it is connected to an adequate earth 1 Connect the plug 2 Check that the blade cover fastener handle is screwed tight 3 Check that the blade sharpener is lowered and the protect...

Page 60: ...tructions RP A301CE RP A351CE RP A355CE 4 2 3 Preliminary cleaning Before connecting the plug clean off the protective oil from the machine Follow the instructions given in Section 3 2 4 Note The working table must always be cleaned ...

Page 61: ...Electrical Drawings Table of Contents page no Service Instructions RP A301CE RP A351CE RP A355CE 5 1 5 1 Wiring diagram RP A301 A351CE 5 3 5 2 Circuit diagram RP A301 A351CE 5 4 5 3 Circuit diagram RP A355CE 5 5 ...

Page 62: ...5 Electrical Drawings 5 2 Service Instructions RP A301CE RP A351CE RP A355CE ...

Page 63: ... BLADE COVER CONTACT 23 RESISTANCE 50 WATT 22 OHM 33 RELAY 24 CAPACITOR 14MF 450 VL 34 POTENTIOMETER CARRIAGE STROKE ADJUSTMENT 25 CARRIAGE MOTOR 36 CARRIAGE MICROSWITCH 26 HALL EFFECT SWITCH 39 LAMP 27 BLADE STOP PUSHBUTTON CXDMATIC GLDMATIC CXM35E GLM30E N o DESIGN DATE MACHINE 20 4 99 RP A301 TENSIONE 230V 50Hz RP A351 Ci riserviarno la proprieta a termine di legge di questo disegno con divieto...

Page 64: ...AGE START PUSHBUTTON 21 C5832 CAPACITOR Mod C Matic 31 I3647 CARRIAGE MICROSWITCH 21 C5806A CAPACITOR Mod GL Matic 32 BLADE COVER CONTACT 22 V4012 FAN 33 R2001 RELAY 23 R4002 RESISTOR 50 WATT 22 OHM 34 R4031 CARRIAGE STROKE ADJUSTMENT 24 C5812 CAPACITOR 14mF 450 V 36 I3686 HALL EFFECT SWITCH 25 M8357 CARRIAGE MOTOR 39 SIGNAL LAMP 26 I3646 HALL EFFECT SWITCH N o DESIGN DATE MACHINE S 2271 22 05 99 ...

Page 65: ...2 V4012 FAN 36 I3647 HALL EFFECT SWITCH 23 R4002 RESISTOR 50W 22 OHM 41 TRANSFORMER 220Va c 24Va c 24 C5812 42 RECTIFIER 25 M8357 CARRIAGE MOTOR 43 CAPACITOR 4700uF 50 V 26 I3646 HALL EFFECT SWITCH 44 INDUCTOR WITHMAGNETIC CORE 27 BLADE STOP PUSHBUTTON 46 C8232 PRINTED CIRCUIT BOARD 28 BLADE START PUSHBUTTON 46 S3250 PRINTED CIRCUIT BOARD 29 CARRIAGE STOP PUSHBUTTON N o DESIGN DATE MACHINE S 2273 ...

Page 66: ...5 Electrical Drawings 5 6 Service Instructions RP A301CE RP A351CE RP A355CE ...

Page 67: ...tion Table of Contents page no Service Instructions RP A301CE RP A351CE RP A355CE 6 1 6 1 Adjustment of thickness plate 6 3 6 2 Sharpener settings adjustments RP A301CE 6 5 6 3 Sharpener settings adjustments RP A351CE A355CE 6 7 ...

Page 68: ...6 Technical Information 6 2 Service Instructions RP A301CE RP A351CE RP A355CE ...

Page 69: ...ess plate may sometimes go into contact with the knife to recover this problem and adjust the thickness plate go on as follows 1 Lift the machine and loosen the screw or the gain 4 on the bracket 3 2 Slowly rotate the thickness plate till to center it to the diameter of the knife with an even opening of 1 1 5 mm as shown in figure 6 1 3 Fasten the thickness plate by firmly tightening the screw or ...

Page 70: ...P A301CE RP A351CE RP A355CE Figure 6 2 Adjustment of thickness plate 1 Loosen the 2 screws 4 and draw the thickness plate near to the knife 2 as shown in figure 6 2 2 Fasten the thickness plate in the right position by firmly tightening the 2 screws 4 ...

Page 71: ...e bolt spanner 22 pos 3 and remove the sharpener assy pos 4 3 Rotate the bolt pos 5 figure 6 4 clockwise as much as necessary assemble the sharpener assy by checking that both stones are positioned as in figure 6 5 with the finishing stone parallel to the knife figure 6 3 and that there are no interferences with the movable guard pos 6 figure 6 3 Put the sharpener into its not operating position a...

Page 72: ...6 Technical Information 6 6 Service Instructions RP A301CE RP A351CE RP A355CE Figure 6 4 Figure 6 5 ...

Page 73: ... 6 7 and figure 6 6 then fasten the screw pos 4 3 Loosen the screw pos 5 figure 6 7 put the sharpener into its not operating position figure 6 6 rotate the cam pos 6 figure 6 7 anticlockwise till the end of the stroke Loosen the screw pos 8 and rotate the excentric either clockwise or anticlockwise pos 9 figure 6 7 and check that the movable guard pos 7 figure 6 6 juts out over the knife edge as s...

Page 74: ...6 Technical Information 6 8 Service Instructions RP A301CE RP A351CE RP A355CE Figure 6 7 Figure 6 8 trimming stone knife edge parallel to knife trimming stone knife edge sharpening stone ...

Page 75: ... 180 mm dia 7 15 7 4 4 Option 78 Carriage with dual grippers 7 16 7 4 5 Option 91 Vegetable arm 7 17 7 4 6 Option 92 Programmable portioner 7 18 7 4 7 Option 93 Carriage with dual fixing grippers 250 300 7 37 7 4 8 Option 81 100 Product fence 7 38 7 5 Recommended parts 7 39 7 5 1 RP A301CE 7 39 7 5 2 RP A351CE 7 40 7 5 3 RP A355CE 7 41 7 4 Exploded view with part numbers 7 42 7 4 1 RP A301CE 7 42 ...

Page 76: ...7 Appendices 7 2 Service Instructions RP A301CE RP A351CE RP A355CE ...

Page 77: ...Configuration table 1 Gravity feed with standard table 2 Straight feed with standard table with standard pusher 3 Straight feed with articulating arm clamp 4 Straight feed with sliding inner table 5 Straight feed with top clamp P Premier gravity feed with standard table E Economy gravity feed with standard table Approvals CE CE approvals ETL USA approvals CSA Canadian approvals Std standard non CE...

Page 78: ...ntre plate and knife and the inner rim of knife to outside edge of centre of plate 4 Clean back of knife adjust sharpener sharpen knife 5 Remove slice deflector check tightness of adjustment plate check and adjust distance between deflector and back of knife 6 Remove knife with correct tool lubricate knife shaft 7 Check drive belts for tension and replace as necessary 8 Lubricate slider bar and wh...

Page 79: ...es whereas On Go to checkpoint B the carriage B ON 30 8 Off Carriage start pushbutton 30 does not move On Go to checkpoint C C ON 30 11A Off Replace the PCB 18 On 1 Integrated circuit MOC 3040 13 2 Printed circuit board 18 3 Carriage motor 25 The blade A ON ON 9 Always Replace the microswitches of stroke end 26 rotates Off and the carriage On the Go to check point B starts stroke and stops end at ...

Page 80: ...ard circuit 18 Both the A On On 29 7 Off Replace the button Stop plate 29 blade and the carriage On Replace the printed board circuit 18 run but the carriage does not stop The blade A On 27 5 Off Replace the button Stop plate 27 motor does not stop On 1st Relay 17 Printed board circuit 18 The A ON ON 7 Off Check the pilot lamp when the slicer Off counter reaches zero carriage does not Replace the ...

Page 81: ...OSWITCH 22 FAN 32 BLADE COVER CONTACT 23 RESISTANCE 50 WATT 22 OHM 33 RELAY 24 CAPACITOR 14MF 450 VL 34 POTENTIOMETER CARRIAGE STROKE ADJUSTMENT 25 CARRIAGE MOTOR 36 CARRIAGE MICROSWITCH 26 HALL EFFECT SWITCH 27 BLADE STOP PUSHBUTTON CXDMATIC GLDMATIC CXM35E GLM30E N o DESIGN DATE MACHINE 20 4 99 RP A301 TENSIONE 230V 50Hz RP A351 Ci riserviarno la proprieta a termine di legge di questo disegno co...

Page 82: ...7 Appendices 7 8 Service Instructions RP A301CE RP A351CE RP A355CE ...

Page 83: ...hecked only with the blade motor on 7 Carriage motor stop pushbutton it can be checked only with the blade motor on 8 Carriage motor start pushbutton it can be only checked with the blade motor on 9 Carriage end stroke on the blade 10 Carriage end stroke on the operator side 11A Board electronic side it illuminates when the blade and carriage motor are working 11B Board electronic side when the ca...

Page 84: ...ckness control knob 4 Actuate the carriage by your hand 5 Push the off switch blade stop pushbutton Automatic operation 1 Rotate the AUTO MANUAL selector carriage release handle by 1800 anticlockwise 2 Push the on switch blade start pushbutton 3 Adjust the thickness you want by turning the slice thickness control knob 4 Push the product holder start pushbutton 5 Adjust the length of the stroke by ...

Page 85: ...7 Appendices Service Instructions RP A301CE RP A351CE RP A355CE 7 11 7 4 Options 7 4 1 Option 3 Slice counter with pre selection To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 86: ... of controls 1 On off slice counter switch 2 Power supply lamp 3 No of slices preselection pushbutton 4 Automatic service lamp 3 Blade working lamp 6 Blade start pushbutton 7 Blade stop pushbutton 8 Stroke adjustment knob 9 Product holder start pushbutton 10 Product holder stop pushbutton 11 Product holder working lamp 12 Units preselection pushbutton 13 Tens preselection pushbutton 14 Hundreds pr...

Page 87: ...ge release handle counterclockwise klqbW Irrespective of the position of the carriage pressing the stop pushbutton 0 no 10 the carriage will complete its motion and stop at the end of the stroke nearest the operator Carriage stroke length regulation By rotating the knob no 8 over the legend STROKE ADJUSTMENT the operator can select the most suitable carriage stroke length in accordance with the si...

Page 88: ...7 Appendices 7 14 Service Instructions RP A301CE RP A351CE RP A355CE 7 4 2 Option 8 Digital portioner To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 89: ...7 Appendices Service Instructions RP A301CE RP A351CE RP A355CE 7 15 7 4 3 Option 12 22 Vegetable chute 135 mm and 180 mm dia To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 90: ...7 Appendices 7 16 Service Instructions RP A301CE RP A351CE RP A355CE 7 4 4 Option 78 Carriage with pre selector To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 91: ...7 Appendices Service Instructions RP A301CE RP A351CE RP A355CE 7 17 7 4 5 Option 91 Vegetable arm To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 92: ...e different functions in the figures below the different visualisations are described Start Stop MANUAL Start the manual blade working only AUTOMATIC Start the automatic working both of the feed carriage and the blade Stop the manual working Multi function button to enter the different programmable functions Button to load data during the programmation L1 External voltage signalling led L2 Manual ...

Page 93: ...gency button the machine stops working immediately turn the button to right to go back to the normal working Operation Connecting the machine to the socket the external tension is revealed and at the end of the initialisation cycle the Programmable Portioner turns off Pressing the ON OFF button the programmable portioner turns on and for a few seconds it visualises the Power ON message In this con...

Page 94: ...ress the AUTOMATIC button and the machine will work automatically To stop the machine press the O button The product holder travel set This function must always be done before starting the machine The operator must adjust the product holder travel so that it is fit for the product cutting dimensions Continuous function Press the ENT button to visualise the Continuous message Press the ESC button t...

Page 95: ...s not work and the Attention message is visualised on the display Weight function Press the ENT button to visualise the Weight message Press the ESC button to reset the weight already set up Use the numerical buttons to set up the desired slice number press the ENT button to confirm the datum Set up the product holder travel Press the AUTOMATIC button to start both the blade and the product holder...

Page 96: ...function can be used in all the working function here described To set up the tare use the ESC button 1 Pressing ESC for about a second it is possible to reset the tare value on the weight display one beep 2 Pressing ESC for about two seconds the tare value previously set up is displayed two beeps In normal condition the weight display must always be zero if it is not zero reset it as described at...

Page 97: ...hat the function has already been set up Auto power OFF Auto power off if the machine is not used for a longer time than the fixed one it stops automatically 99 minutes is the max programmable time To set up the function press the ENT button the Auto Power Off message will be visualised Use the numerical buttons to set up the desired value press the ENT button to confirm the datum and press the ES...

Page 98: ...the programming Pressing the MANUAL button it is possible to select forward pressing the AUTOMATIC button will appear progressively the following visualisations Start Stop MANUAL Allows a progressive forward selection of the calibration functions AUTOMATIC Allows a progressive backward selection of the calibration functions Button to enter and to exit the MAIN MENU Button to load data during the p...

Page 99: ...T button it is possible to enter the language selection Pressing the MANUAL button the writings ltaliano English Deutsch Francais Espanol will be visualised on the display one after the other To confirm the set up language press the ENT button e g if the chosen language is French the Langue message will be visualised Cutting Pause The cutting pause function delays the cutting of the following slic...

Page 100: ...e stops automatically 99 seconds is the max programmable time Press the ENT button to visualise the Blade Rotat Off message use the numeric buttons to set up the datum and press ENT to confirm Beep Activation Beep Activation the buzzer sound on value 1 off value 0 Press the ENT button to visualise the Beep Enable message set up the datum and press ENT to confirm Feed Carriage Delay Feed carriage d...

Page 101: ... Press the ENT button to visualise the Weight Display Updating message use the numeric buttons to set up the datum max 5 and press ENT to confirm Stop Impulse Time Stop impulse time it is the stop counter impulse time of the slice receiving tray It must be adjusted according to the feed carriage mass and inertia Press the ENT button to visualise the Stop Impulse Time message use the numeric button...

Page 102: ...fore carrying on the calibration make sure that the weight sample value has already been set up in the sample weight function otherwise it is impossible to go on calibrating Put the empty slice receiving tray on the loading cell press the and follow the calibration instructions which appear in progression on the display 1 Wait until the reading has steadied 2 Press the 0 button to obtain Zero 3 Pl...

Page 103: ...dle to right and to left the status 1 of the manual working and the status 0 of the automatic working will be visualised 4 BC product holder clamping 1 means that the product holder is clamped 0 means that it Is not clamped push the product holder to the travel end near the operator side the changing of the status means that the travel end works properly 5 En Encoder signal moving slowly the produ...

Page 104: ... and the carriage advances to the cutting travel end Blade rotation and feed carriage moving back pressing the 3 button the blade starts and the carriage goes back to the travel end near the operator side Feed carriage cycle pressing the 4 button the carriage makes a complete working cycle Finished the control operations press ESC Initialisation This function allows to initialise with default valu...

Page 105: ...7 Appendices Service Instructions RP A301CE RP A351CE RP A355CE 7 31 RP A351CE Option 92 ...

Page 106: ...7 Appendices 7 32 Service Instructions RP A301CE RP A351CE RP A355CE To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 107: ...7 Appendices Service Instructions RP A301CE RP A351CE RP A355CE 7 33 To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 108: ...7 Appendices 7 34 Service Instructions RP A301CE RP A351CE RP A355CE To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 109: ...7 Appendices Service Instructions RP A301CE RP A351CE RP A355CE 7 35 To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 110: ... 23 R4002 RESISTANCE 50 WATT 22 OHM 41 C6850 LOAD CELL 24 C5812 CAPACITOR 14MF 450 V 42 S3252 PRINTED CIRCUIT BOARD 25 M8357 CARRIAGE MOTOR 43 S3253 PRINTED CIRCUIT BOARD 26 I3646 HALL EFFECT SWITCH 44 S3254 PRINTED CIRCUIT BOARD 31 I3647 CARRIAGE MICROSWITCH 45 C3228 FLAT CABLE N o DESIGN DATE MACHINE S 2270 25 05 98 OPTION 92 TENSIONE 230V 50Hz RP A351CE Ci riserviarno la proprieta a termine di ...

Page 111: ...7 Appendices Service Instructions RP A301CE RP A351CE RP A355CE 7 37 7 4 7 Option 93 Carriage with dual fixing grippers 250 300 To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 112: ...7 Appendices 7 38 Service Instructions RP A301CE RP A351CE RP A355CE 7 4 8 Option 81 100 Product fence 55 20mm To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 113: ...7 Appendices Service Instructions RP A301CE RP A351CE RP A355CE 7 39 To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 114: ...ob assembly carriage support 1 I3646 Hall effect switch 2 pole 1 I3670 Push switch 1 I3686 Hall effect switch 1 I3704 On off pushbutton assembly 1 I3705 On off pushbutton assembly with lamp 1 L061203 Knife 300mm with remover holes 1 M6601 Grinding stone 2 M6622 De burr stone 2 M8356 Motor 220 240V 50Hz knife 1 M8357 Motor carriage 1 P1034 Plastic stop pusher 1 P5017 Foot 4 R2001 Motor start block ...

Page 115: ...Hall effect switch 2 pole 1 I3670 Push switch 1 I3686 Hall effect switch 1 I3704 On off pushbutton assembly 1 I3705 On off pushbutton assembly with lamp 1 L062303 Knife 350mm with remover holes 1 M6602 Grinding stone 2 M6621 De burr stone 2 M7076 Spring locking lever 1 M8459 Motor 1 P1034 Stop pin pusher 1 P3381 Grinding stone spindle assembly 1 P3458 De burr stone spindle assembly 1 P5017 Foot 4 ...

Page 116: ...095 Red Knob assembly carriage support 1 I3646 Hall effect switch 2 pole 1 I3670 Push switch 1 I3686 Hall effect switch 1 I3704 On off pushbutton assembly 1 I3705 On off pushbutton assembly with lamp 1 L062303 Knife 350mm with remover holes 1 M6602 Grinding stone 2 M6621 De burr stone 2 M8242 Motor 1 P1034 Stop pin pusher 1 P3381 Grinding stone spindle assembly 1 P3458 De burr stone spindle assemb...

Page 117: ...7 Appendices Service Instructions RP A301CE RP A351CE RP A355CE 7 43 7 6 Exploded views with part numbers 7 6 1 RP A301CE ...

Page 118: ...7 Appendices 7 44 Service Instructions RP A301CE RP A351CE RP A355CE Top assembly To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 119: ...7 Appendices Service Instructions RP A301CE RP A351CE RP A355CE 7 45 Top assembly To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 120: ...7 Appendices 7 46 Service Instructions RP A301CE RP A351CE RP A355CE To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 121: ...7 Appendices Service Instructions RP A301CE RP A351CE RP A355CE 7 47 Index interlock and carriage assembly To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 122: ...7 Appendices 7 48 Service Instructions RP A301CE RP A351CE RP A355CE Blade cover and guards To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 123: ...7 Appendices Service Instructions RP A301CE RP A351CE RP A355CE 7 49 To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 124: ...7 Appendices 7 50 Service Instructions RP A301CE RP A351CE RP A355CE To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 125: ...7 Appendices Service Instructions RP A301CE RP A351CE RP A355CE 7 51 To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 126: ...7 Appendices 7 52 Service Instructions RP A301CE RP A351CE RP A355CE To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 127: ...7 Appendices Service Instructions RP A301CE RP A351CE RP A355CE 7 53 To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 128: ...7 Appendices 7 54 Service Instructions RP A301CE RP A351CE RP A355CE Sharpener To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 129: ...7 Appendices Service Instructions RP A301CE RP A351CE RP A355CE 7 55 Product table To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 130: ...7 Appendices 7 56 Service Instructions RP A301CE RP A351CE RP A355CE 7 6 2 RP A351CE ...

Page 131: ...7 Appendices Service Instructions RP A301CE RP A351CE RP A355CE 7 57 To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 132: ...7 Appendices 7 58 Service Instructions RP A301CE RP A351CE RP A355CE To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 133: ...7 Appendices Service Instructions RP A301CE RP A351CE RP A355CE 7 59 To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 134: ...7 Appendices 7 60 Service Instructions RP A301CE RP A351CE RP A355CE To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 135: ...7 Appendices Service Instructions RP A301CE RP A351CE RP A355CE 7 61 To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 136: ...7 Appendices 7 62 Service Instructions RP A301CE RP A351CE RP A355CE To order a part in RED suffix a part number with RED i e I2040 RED Blade cover and guards ...

Page 137: ...7 Appendices Service Instructions RP A301CE RP A351CE RP A355CE 7 63 To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 138: ...7 Appendices 7 64 Service Instructions RP A301CE RP A351CE RP A355CE To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 139: ...7 Appendices Service Instructions RP A301CE RP A351CE RP A355CE 7 65 To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 140: ...7 Appendices 7 66 Service Instructions RP A301CE RP A351CE RP A355CE To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 141: ...7 Appendices Service Instructions RP A301CE RP A351CE RP A355CE 7 67 To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 142: ...7 Appendices 7 68 Service Instructions RP A301CE RP A351CE RP A355CE To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 143: ...7 Appendices Service Instructions RP A301CE RP A351CE RP A355CE 7 69 To order a part in RED suffix a part number with RED i e I2040 RED Motor ...

Page 144: ...7 Appendices 7 70 Service Instructions RP A301CE RP A351CE RP A355CE To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 145: ...7 Appendices Service Instructions RP A301CE RP A351CE RP A355CE 7 71 To order a part in RED suffix a part number with RED i e I2040 RED Sharpener assembly ...

Page 146: ...7 Appendices 7 72 Service Instructions RP A301CE RP A351CE RP A355CE To order a part in RED suffix a part number with RED i e I2040 RED Sharpener assembly ...

Page 147: ...7 Appendices Service Instructions RP A301CE RP A351CE RP A355CE 7 73 To order a part in RED suffix a part number with RED i e I2040 RED Sharpener assembly ...

Page 148: ...7 Appendices 7 74 Service Instructions RP A301CE RP A351CE RP A355CE To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 149: ...7 Appendices Service Instructions RP A301CE RP A351CE RP A355CE 7 75 7 6 3 RP A355CE ...

Page 150: ...7 Appendices 7 76 Service Instructions RP A301CE RP A351CE RP A355CE To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 151: ...7 Appendices Service Instructions RP A301CE RP A351CE RP A355CE 7 77 To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 152: ...7 Appendices 7 78 Service Instructions RP A301CE RP A351CE RP A355CE To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 153: ...7 Appendices Service Instructions RP A301CE RP A351CE RP A355CE 7 79 To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 154: ...7 Appendices 7 80 Service Instructions RP A301CE RP A351CE RP A355CE To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 155: ...7 Appendices Service Instructions RP A301CE RP A351CE RP A355CE 7 81 To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 156: ...7 Appendices 7 82 Service Instructions RP A301CE RP A351CE RP A355CE To order a part in RED suffix a part number with RED i e I2040 RED Top clamp assembly ...

Page 157: ...7 Appendices Service Instructions RP A301CE RP A351CE RP A355CE 7 83 To order a part in RED suffix a part number with RED i e I2040 RED Blade cover and guards ...

Page 158: ...7 Appendices 7 84 Service Instructions RP A301CE RP A351CE RP A355CE To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 159: ...7 Appendices Service Instructions RP A301CE RP A351CE RP A355CE 7 85 To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 160: ...7 Appendices 7 86 Service Instructions RP A301CE RP A351CE RP A355CE To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 161: ...7 Appendices Service Instructions RP A301CE RP A351CE RP A355CE 7 87 To order a part in RED suffix a part number with RED i e I2040 RED Sharpener assembly ...

Page 162: ...7 Appendices 7 88 Service Instructions RP A301CE RP A351CE RP A355CE To order a part in RED suffix a part number with RED i e I2040 RED Sharpener assembly ...

Page 163: ...7 Appendices Service Instructions RP A301CE RP A351CE RP A355CE 7 89 Sharpener assembly To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 164: ...7 Appendices 7 90 Service Instructions RP A301CE RP A351CE RP A355CE To order a part in RED suffix a part number with RED i e I2040 RED ...

Page 165: ... i n K r e t e m a i D d r a d n a t S e f i n k s s e l n i a t S l e e t s h t i w e f i n k d r a d n a t S s e l o h r e v o m e r e f i n k l e e t s s s e l n i a t S s e l o h r e v o m e r h t i w m m 0 2 2 1 1 6 0 L m m 0 5 2 2 0 6 0 L 2 0 2 0 6 0 L 3 0 2 0 6 0 L 7 0 2 0 6 0 L m m 0 0 3 6 0 6 0 L 2 0 6 0 6 0 L 3 0 6 0 6 0 L 7 0 6 0 6 0 L m m 0 0 3 2 1 6 0 L 3 0 2 1 6 0 L m m 0 5 3 3 2 6 0...

Page 166: ...7 Appendices 7 92 Service Instructions RP A301CE RP A351CE RP A355CE ...

Page 167: ......

Page 168: ...You local service agent is ...

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Summary of Contents for A301CE

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Summary of Contents for A301CE

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