Aventics CONTROLAIR H-4 Service Information Download Page 4

DESCRIPTION OF OPERATION 

Description of Operation 

When  the  knob  is  in  released  position,  the  “IN”  port  is 

closed  to  supply  pressure  and  “OUT”  port  is  open  to 

exhaust. 

 

Note  in  the  diagrammatic,  when  the  knob  is  rotated  to 

increase pressure, the shaft and cam are also rotated. The 

rotation  of  the  knob  allows  the  cam  to  push  down  the 

pressure  control  plunger,  closing  the  lower  exhaust  valve 

and opening the upper supply valve which permits air flow 

to out port delivery and the upper diaphragm chamber. As 

the  pressure  builds  up  in  the  delivery  line  it  acts  through 

the sensing port orifice and deflects the control diaphragm 

downward, compressing the control spring. When sufficient 

diaphragm deflection is reached to allow the upper supply 

valve in the pressure control portion to close, the pressure 

in  the  delivery  line  is  held  to  that  valve.  The  valve  of  the 

pressure  delivered  to  the  outlet  port  is  proportional  to  the 

pressure control plunger movement. This movement in turn 

is  controlled  by  the  cam  contour  and  is  therefore 

proportional to the knob travel. 

 

The  Controlair  Valve  will  automatically  compensate  for 

downstream  air  pressure  changes  in  the  graduated 

pressure delivery line. These air pressure changes can be 

caused  by  line  leakage,  temperature  change  or  load 

feedback.  If  air  pressure  at  the  outlet  port  increases  over 

that  called  for  by  handle  position,  the  diaphragm  in  the 

control  portion  will  deflect  downward  opening  the  lower 

exhaust valve and exhausting air until the original setting is 

obtained. If the pressure drops below that called for by the 

handle position, the decreased force on the diaphragm will 

allow  the  control  spring  to  force  the  diaphragm  upward, 

opening the upper supply valve to restore the set pressure. 

The  range  of  pressure  is controlled by  the  strength  of  the 

diaphragm  spring.  Various  values  are  available  as  shown 

on Identity Schedule, page 5. 

 

The  H-4  Controlair  is  factory  set  to  provide  normal  240 

degree  rotation  of  the  control  knob.  However,  the  240-

degree  rotation  can  be  reduced  by  changing  the 

relationship of the stop with the cam brake. 

Outlet 

VALVE 

FUNCTION 

Exhaust 

Inlet 

DIAGRAMMATIC VIEW 

Exhaust Port 

Adjusting Screw 

Range Control 

Spring 

Diaphragm 

Exhaust Valve 

Supply Valve 

Inlet & Exhaust 

Valve Unit 

Page 4 

Summary of Contents for CONTROLAIR H-4

Page 1: ...NTING DESCRIPTION OF MODELS The H 4 Type CONTROLAIR Valves are knob operated 3 way pressure graduating valves The knob actuates the pressure graduating portion to increase decrease or maintain graduated air pressure to a separate delivery line In knob release position the delivery line is connected to exhaust Knob rotation from release position actuates the graduating portion to deliver graduated ...

Page 2: ...ve must be overhauled at the two year period When it is determined that the Controlair Valve requires a major repair as a result of the one million cycles one year routing inspection or the two year service period has elapsed the device must be disassembled cleaned inspected parts replaced as required rebuilt and tested for leakage and proper operation prior to installation Refer to MAJOR REPAIR A...

Page 3: ...OUTLINE DIMENSIONS Clockwise rotation of the knob increases pressure unless otherwise specified 240 max effective knob rotation Adjustable Page 3 ...

Page 4: ...oportional to the knob travel The Controlair Valve will automatically compensate for downstream air pressure changes in the graduated pressure delivery line These air pressure changes can be caused by line leakage temperature change or load feedback If air pressure at the outlet port increases over that called for by handle position the diaphragm in the control portion will deflect downward openin...

Page 5: ...e knob rotation increases pressure R431002821 P 050967 00004 0 150 psi R431002877 P 051133 00004 R431003731 P 055441 00000 Red Clockwise knob rotation Increases pressure OBSOLETE P 050967 00006 0 20 psi OBSOLETE R431005473 P 060293 00000 White Clockwise knob rotation Increases pressure R431002822 P 050967 00008 0 30 psi R431002878 P 051133 00008 R431005475 P 060295 00000 Dk Blue Clockwise knob rot...

Page 6: ...Matched lapped set of item 13 8 are in kit P N R431003895 R431003895 page 8 33C 33A 33B 25 27 29 33B 28 32 26 24 23 30 31 31 See Identity Schedule Valve Control Portion Complete See Identity Schedule Page 5 1 3 3 2 4 5 12 14 10 8 Note 3 9 15 14 13 Note 3 14 6 7 16 20 21 19 7 Page 6 ...

Page 7: ... 20 2 Retaining ring R431001844 P 049528 00001 21 1 Cam dog R431003014 P 052835 00000 19 1 Pin pivot R431001563 P 048189 00000 18 2 Gasket SEE KITS SEE KITS 17 2 Strainers SEE KITS SEE KITS 16 1 Boot dirt protector SEE KITS SEE KITS 15 1 Exhaust valve spring SEE KITS SEE KITS 14 2 O D O ring SEE KITS SEE KITS 13 1 Inlet and exhaust valve SEE KITS SEE KITS 12 1 5 16 18 Hex nut SEE KITS SEE KITS 11 ...

Page 8: ...andle operator for H 4 Notes 1 The inlet and exhaust valve unit item 13 and exhaust valve seat item 8 are lapped together to form a matched set Kit contains these items factory matched 2 Select replacement range control spring from identity schedule page 5 3 All repair kits above include small tubes of recommended lubricant 4 Valve portion kits listed above contain seals and other parts that are r...

Page 9: ...ced should be polished for minimum leakage using a 600 grit lapping compound Be sure to clean these parts prior to installing in the valve Installing the knob Item 33a seat the knob on the shaft Item 25 before installing the set screw Item 33b Do not over torque the set screw Adjustments There is one adjustment that can be made to the H 4 Controlair Valves This is the adjusting screw item 1 that v...

Page 10: ...g upon the range of the control spring being used and the handle position The handle in the OFF or returned position the OUT or delivery port is at minimum pressure setting Moving the handle actuates the graduating control portion to deliver graduated pressure to the OUT or delivery port Check the valve to confirm the Minimum Pressure of 30 psi 2 Bar and Maximum pressure of 70 psi 4 9 Bar 3 Leakag...

Page 11: ...used be sure they are full flow or oversize 3 It is recommended that as large a gage as practical be used on the delivery lines A 6 gage is recommended RECOMMENDED AVENTICS P N R432016357 PR 007816 00019 AVENTICS P N PD 020031 00191 IN OUT TO SUPPLY PORT TEST VALVE PRESSURE GAGE DELIVERY PRESSURE GAGE 225 in 3 225 in 3 TO DELIVERY PORT 1 4 PIPE SCHEDULE 40 OR 3 4 O D TUBING OR 6 SINGLE BRAID HOSE ...

Page 12: ...in accordance with frequency of use and working conditions All AVENTICS products should provide a minimum of 1 000 000 cycles of maintenance free service when used and lubricated as recommended However these products should be visually inspected for defects and given an in system operating performance and leakage test once a year Where devices require a major repair as a result of the one million ...

Page 13: ...n Ontario CANADA L7M 1A8 www aventics com ca info ca aventics com SM 800 6516 August 2017 Subject to change Printed in United States AVENTICS Corporation This document as well as the data specifications and other information set forth in it are the exclusive property of AVENTICS It may not be reproduced or given to third parties without its consent ...

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