Aventics CONTROLAIR H-4 Service Information Download Page 12

Page 12 

NOTICE TO PRODUCT USERS

 

1. WARNING: FLUID MEDIA 

AVENTICS  pneumatic  devices  are  designed  and  tested  for  use  with 

filtered, clean, dry, chemical free air at pressures and temperatures within 

the specified limits of the device. For use with media other than air or for 

human  life  support  systems,  AVENTICS  must  be  consulted.  Hydraulic 

cylinders are designed for operation with filtered, clean, petroleum based 

hydraulic fluid; operation using fire-resistant or other special types of fluids 

may require special packing and seals. Consult the factory. 

2. WARNING: MATERIAL COMPATIBILITY  

Damage  to  product  seals  or  other  parts  caused  by  the  use  of 

noncompatible  lubricants,  oil  additives  or  synthetic  lubricants  in  the  air 

system compressor or line lubrication devices voids AVENTICS warranty 

and  can  result  in  product  failure  or  other  malfunction.  See  lubrication 

recommendations below. 

AIR  LINE  LUBRICANTS! 

In service higher than 18 cycles per minute or 

with  continuous  flow  of  air  through  the  device,  an  air  line  lubricator  is 

recommended.*  (Do  not  use  line  lubrication  with  vacuum  products.) 

However, the lubricator must be maintained since the oil will wash out the 

grease, and lack of lubrication will greatly shorten the life expectancy. The 

oils  used  in  the  lubricator  must  be  compatible  with  the  elastomers  in  the 

device.  The  elastomers  are  normally  BUNA-N,  NEOPRENE,  VITON, 

SILICONE  and  HYTREL.    AVENTICS  recommends  the  use  of  only 

petroleum based oils without synthetic additives, and with an aniline point 

between 180° F and 210° F.  

COMPRESSOR  LUBRICANTS! 

All  compressors  (with  the  exception  of 

special "oil free" units) pass oil mist or vapor from the internal crankcase 

lubricating  system  through  to  the  compressed  air.  Since  even  small 

amounts of non-compatible lubricants can cause severe seal deterioration 

(which could result in component and system failure) special care should 

be taken in selecting compatible compressor lubricants.  

3. WARNING: INSTALLATION AND MOUNTING 

The  user  of  these  devices  must  conform  to  all  applicable  electrical, 

mechanical, piping and other codes in the installation, operation or repair 

of these devices. 

INSTALLATION  ! 

Do  not  attempt  to  install,  operate  or  repair  these 

devices without proper training in the technique of working on pneumatic 

or  hydraulic  systems  and  devices,  unless  under  trained  supervision.  

Compressed  air  and  hydraulic  systems  contain  high  levels  of  stored 

energy.  Do  not  attempt  to  connect,  disconnect  or  repair  these  products 

when  a  system  is  under  pressure.  Always  exhaust  or  drain  the  pressure 

from a system before performing any service work.  Failure to do so can 

result in serious personal injury. 

MOUNTING! 

Devices  should  be  mounted  and  positioned  in  such  a 

manner that they cannot be accidentally operated. 

4. WARNING: APPLICATION AND USE OF PRODUCTS 

The  possibility  does  exist  for  any  device  or  accessory  to  fail  to  operate 

properly  through  misuse,  wear  or  malfunction.  The  user  must  consider 

these  possibilities  and  should  provide  appropriate  safe  guards  in  the 

application  or  system  design  to  prevent  personal  injury  or  property 

damage in the event of a malfunction. 

5. WARNING: CONVERSION, MAINTENANCE AND REPAIR 

When a device is disassembled for conversion to a different configuration, 

maintenance or repair, the device must be tested for leakage and proper 

operation after being reassembled and prior to installation. 

MAINTENANCE  AND  REPAIR! 

Maintenance  periods  should  be 

scheduled in accordance with frequency of use and working conditions. All 

AVENTICS  products  should  provide  a  minimum  of  1,000,000  cycles  of 

maintenance  free  service  when  used  and  lubricated  as  recommended. 

However,  these  products  should  be  visually  inspected  for  defects  and 

given an "in system" operating performance and leakage test once a year. 

Where devices require a major repair as a result of the one million cycles, 

one  year,  or  routine  inspection,  the  device  must  be  disassembled, 

cleaned,  inspected,  parts  replaced  as  required,  rebuilt  and  tested  for 

leakage and proper operation prior to installation. See individual catalogs 

for specific cycle life estimates. 

6. PRODUCT CHANGES 

Product  changes  including  specifications,  features,  designs  and 

availability  are  subject  to  change  at  any  time  without  notice.  For  critical 

dimensions or specifications, contact factory. 

*Many  AVENTICS  pneumatic  valves  and  cylinders  can  operate  with  or 

without air line lubrication; see individual sales catalogs for details. 

 

LIMITATIONS OF WARRANTIES & REMEDIES 

AVENTICS warrants its products sold by it to be free from defects in material and workmanship to the following: 

For twelve months after shipment AVENTICS will repair or replace (F.O.B. our works), at its option, any equipment which under normal 

conditions  of  use  and  service  proves  to  be  defective  in  material  or  workmanship  at  no  charge  to  the  purchaser.  No  charge  will  be 

made for labor with respect to defects covered by this Warranty, provided that the work is done by AVENTICS or any of its authorized 

service facilities. However, this Warranty does not cover expenses incurred in the removal and reinstallation of any product, nor any 

downtime incurred, whether or not proved defective.  

All  repairs  and  replacement  parts  provided  under  this  Warranty  policy  will  assume  the  identity,  for  warranty  purposes,  of  the  part 

replaced, and the warranty on such replacement parts will expire when the warranty on the original part would have expired. Claims 

must be submitted within thirty days of the failure or be subject to rejection. 

This  Warranty  is  not  transferable  beyond  the  first  using  purchaser.  Specifically,  excluded  from  this  Warranty  are  failures  caused  by 

misuse, neglect, abuse, improper operation or filtration, extreme temperatures, or unauthorized service or parts. This Warranty also 

excludes the use of lubricants, fluids or air line additives that are not compatible with seals or diaphragms used in the products. This 

Warranty  sets  out  the  purchaser's  exclusive  remedies  with  respect  to  products  covered  by  it,  whether  for  negligence  or  otherwise. 

Neither AVENTICS nor any of its affiliates will be liable for consequential or incidental damages or other losses or expenses incurred 

by reason of the use or sale of such products. Our liability (except as to title) arising out of the sale, use or operation of any product or 

parts,  whether on  warranty, contract or negligence (including claims for consequential or incidental damage) shall  not in any event 

exceed the cost of replacing the defective products and, upon expiration of the warranted period as herein provided, all such liability is 

terminated.  THIS  WARRANTY  IS  IN  LIEU  OF  ALL  OTHER  WARRANTIES,  EXPRESS  OR  IMPLIED,  WHETHER  FOR 

MERCHANTABILITY  OR  FITNESS FOR A PARTICULAR PURPOSE  OR  OTHERWISE. No attempt to alter, amend or extend this 

Warranty shall be effective unless authorized in writing by an officer of AVENTICS Division. 

AVENTICS reserves the right to discontinue manufacture of any product, or change product materials, design or specifications without 

notice. 

--Refer to the appropriate service catalog for parts and service information. 

Summary of Contents for CONTROLAIR H-4

Page 1: ...NTING DESCRIPTION OF MODELS The H 4 Type CONTROLAIR Valves are knob operated 3 way pressure graduating valves The knob actuates the pressure graduating portion to increase decrease or maintain graduated air pressure to a separate delivery line In knob release position the delivery line is connected to exhaust Knob rotation from release position actuates the graduating portion to deliver graduated ...

Page 2: ...ve must be overhauled at the two year period When it is determined that the Controlair Valve requires a major repair as a result of the one million cycles one year routing inspection or the two year service period has elapsed the device must be disassembled cleaned inspected parts replaced as required rebuilt and tested for leakage and proper operation prior to installation Refer to MAJOR REPAIR A...

Page 3: ...OUTLINE DIMENSIONS Clockwise rotation of the knob increases pressure unless otherwise specified 240 max effective knob rotation Adjustable Page 3 ...

Page 4: ...oportional to the knob travel The Controlair Valve will automatically compensate for downstream air pressure changes in the graduated pressure delivery line These air pressure changes can be caused by line leakage temperature change or load feedback If air pressure at the outlet port increases over that called for by handle position the diaphragm in the control portion will deflect downward openin...

Page 5: ...e knob rotation increases pressure R431002821 P 050967 00004 0 150 psi R431002877 P 051133 00004 R431003731 P 055441 00000 Red Clockwise knob rotation Increases pressure OBSOLETE P 050967 00006 0 20 psi OBSOLETE R431005473 P 060293 00000 White Clockwise knob rotation Increases pressure R431002822 P 050967 00008 0 30 psi R431002878 P 051133 00008 R431005475 P 060295 00000 Dk Blue Clockwise knob rot...

Page 6: ...Matched lapped set of item 13 8 are in kit P N R431003895 R431003895 page 8 33C 33A 33B 25 27 29 33B 28 32 26 24 23 30 31 31 See Identity Schedule Valve Control Portion Complete See Identity Schedule Page 5 1 3 3 2 4 5 12 14 10 8 Note 3 9 15 14 13 Note 3 14 6 7 16 20 21 19 7 Page 6 ...

Page 7: ... 20 2 Retaining ring R431001844 P 049528 00001 21 1 Cam dog R431003014 P 052835 00000 19 1 Pin pivot R431001563 P 048189 00000 18 2 Gasket SEE KITS SEE KITS 17 2 Strainers SEE KITS SEE KITS 16 1 Boot dirt protector SEE KITS SEE KITS 15 1 Exhaust valve spring SEE KITS SEE KITS 14 2 O D O ring SEE KITS SEE KITS 13 1 Inlet and exhaust valve SEE KITS SEE KITS 12 1 5 16 18 Hex nut SEE KITS SEE KITS 11 ...

Page 8: ...andle operator for H 4 Notes 1 The inlet and exhaust valve unit item 13 and exhaust valve seat item 8 are lapped together to form a matched set Kit contains these items factory matched 2 Select replacement range control spring from identity schedule page 5 3 All repair kits above include small tubes of recommended lubricant 4 Valve portion kits listed above contain seals and other parts that are r...

Page 9: ...ced should be polished for minimum leakage using a 600 grit lapping compound Be sure to clean these parts prior to installing in the valve Installing the knob Item 33a seat the knob on the shaft Item 25 before installing the set screw Item 33b Do not over torque the set screw Adjustments There is one adjustment that can be made to the H 4 Controlair Valves This is the adjusting screw item 1 that v...

Page 10: ...g upon the range of the control spring being used and the handle position The handle in the OFF or returned position the OUT or delivery port is at minimum pressure setting Moving the handle actuates the graduating control portion to deliver graduated pressure to the OUT or delivery port Check the valve to confirm the Minimum Pressure of 30 psi 2 Bar and Maximum pressure of 70 psi 4 9 Bar 3 Leakag...

Page 11: ...used be sure they are full flow or oversize 3 It is recommended that as large a gage as practical be used on the delivery lines A 6 gage is recommended RECOMMENDED AVENTICS P N R432016357 PR 007816 00019 AVENTICS P N PD 020031 00191 IN OUT TO SUPPLY PORT TEST VALVE PRESSURE GAGE DELIVERY PRESSURE GAGE 225 in 3 225 in 3 TO DELIVERY PORT 1 4 PIPE SCHEDULE 40 OR 3 4 O D TUBING OR 6 SINGLE BRAID HOSE ...

Page 12: ...in accordance with frequency of use and working conditions All AVENTICS products should provide a minimum of 1 000 000 cycles of maintenance free service when used and lubricated as recommended However these products should be visually inspected for defects and given an in system operating performance and leakage test once a year Where devices require a major repair as a result of the one million ...

Page 13: ...n Ontario CANADA L7M 1A8 www aventics com ca info ca aventics com SM 800 6516 August 2017 Subject to change Printed in United States AVENTICS Corporation This document as well as the data specifications and other information set forth in it are the exclusive property of AVENTICS It may not be reproduced or given to third parties without its consent ...

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