Aventics Controlair H-2 Series Service Information Download Page 19

NOTICE TO PRODUCT USERS

 

1. WARNING: FLUID MEDIA 

AVENTICS  pneumatic  devices  are  designed  and  tested  for  use 

with filtered, clean, dry, chemical free air at pressures and temper-

atures within the specified limits of the device. For use with media 

other than air or for human life support systems, AVENTICS must 

be consulted. Hydraulic cylinders are designed for operation with 

filtered,  clean,  petroleum  based  hydraulic  fluid;  operation  using 

fire-resistant  or  other  special  types  of  fluids  may  require  special 

packing and seals. Consult the factory. 

2. WARNING: MATERIAL COMPATIBILITY  

Damage  to  product  seals  or  other  parts  caused  by  the  use  of 

noncompatible  lubricants,  oil  additives  or  synthetic  lubricants  in 

the air system compressor or line lubrication devices voids AVEN-

TICS warranty and can result in product failure or other malfunc-

tion. See lubrication recommendations below. 

AIR  LINE  LUBRICANTS! 

In  service  higher  than  18  cycles  per 

minute or with continuous flow of air through the device, an air line 

lubricator is recommended.* (Do not use line lubrication with vacu-

um  products.)  However,  the  lubricator  must  be  maintained  since 

the oil will wash out the grease, and lack of lubrication will greatly 

shorten the life expectancy. The oils used in the lubricator must be 

compatible with the elastomers in the device. The elastomers are 

normally BUNA-N, NEOPRENE, VITON, SILICONE and HYTREL.  

AVENTICS  recommends  the  use  of  only  petroleum  based  oils 

without synthetic additives, and with an aniline point between 180° 

F and 210° F.  

COMPRESSOR  LUBRICANTS! 

All compressors (with the excep-

tion of special "oil free" units) pass oil mist or vapor from the inter-

nal  crankcase  lubricating  system  through  to  the  compressed  air. 

Since even small amounts of non-compatible lubricants can cause 

severe  seal  deterioration  (which  could  result  in  component  and 

system failure) special care should be taken in selecting compati-

ble compressor lubricants.  

3. WARNING: INSTALLATION AND MOUNTING 

The  user  of  these  devices  must  conform  to  all  applicable  electri-

cal, mechanical, piping and other codes in the installation, opera-

tion or repair of these devices. 

 

 

INSTALLATION  ! 

Do  not  attempt  to  install,  operate  or  repair 

these devices without proper training in the technique of working 

on  pneumatic  or  hydraulic  systems  and  devices,  unless  under 

trained supervision.  Compressed air and hydraulic systems con-

tain high levels of stored energy. Do not attempt to connect, dis-

connect  or  repair  these  products  when  a  system  is  under  pres-

sure. Always exhaust or drain the pressure from a system before 

performing any service work.  Failure to do so can result in seri-

ous personal injury. 

MOUNTING! 

Devices should be mounted and positioned in such 

a manner that they cannot be accidentally operated. 

4. WARNING: APPLICATION AND USE OF PRODUCTS 

The  possibility  does  exist  for  any  device  or  accessory  to  fail  to 

operate  properly  through  misuse,  wear  or  malfunction.  The  user 

must consider these possibilities and should provide appropriate 

safe  guards  in  the  application  or  system  design  to  prevent  per-

sonal injury or property damage in the event of a malfunction. 

5. WARNING: CONVERSION, MAINTENANCE AND REPAIR 

When a device is disassembled for conversion to a different con-

figuration,  maintenance  or  repair,  the  device  must  be  tested  for 

leakage and proper operation after being reassembled and prior 

to installation. 

MAINTENANCE  AND  REPAIR! 

Maintenance periods should be 

scheduled in accordance with frequency of use and working con-

ditions.  All  AVENTICS  products  should  provide  a  minimum  of 

1,000,000  cycles  of  maintenance  free  service  when  used  and 

lubricated as recommended. However, these products should be 

visually inspected for defects and given an "in system" operating 

performance  and  leakage  test  once  a  year.  Where  devices  re-

quire  a  major  repair  as  a  result  of  the  one  million  cycles,  one 

year,  or  routine  inspection,  the  device  must  be  disassembled, 

cleaned, inspected, parts replaced as required, rebuilt and tested 

for leakage and proper operation prior to installation. See individ-

ual catalogs for specific cycle life estimates. 

6. PRODUCT CHANGES 

Product  changes  including  specifications,  features,  designs  and 

availability are subject to change at any time without notice. For 

critical dimensions or specifications, contact factory. 

*Many AVENTICS pneumatic valves and cylinders can  

operate  with  or  without  air  line  lubrication;  see  individual  sales 

catalogs for details. 

LIMITATIONS OF WARRANTIES & REMEDIES

 

AVENTICS warrants its products sold by it to be free from defects in material and workmanship to the following: 
For  twelve  months  after  shipment  AVENTICS  will  repair  or  replace  (F.O.B.  our  works),  at  its  option,  any  equipment  which  under 
normal conditions of use and service proves to be defective in material or workmanship at no charge to the purchaser.  No charge will 
be  made  for  labor  with  respect  to  defects  covered  by  this  Warranty,  provided  that  the  work  is  done  by  AVENTICS  or  any  of  its 
authorized  service  facilities.    However,  this  Warranty  does  not  cover  expenses  incurred  in  the  removal  and  reinstallation  of  any 
product, nor any downtime incurred, whether or not proved defective. 
All  repairs  and  replacement  parts  provided  under  this  Warranty  policy  will  assume  the  identity,  for  warranty  purposes,  of  the  part 
replaced, and the warranty on such replacement parts will expire when the warranty on the original part would have expired.  Claims 
must be submitted within thirty days of the failure or be subject to rejection. 
This Warranty is not transferable beyond the first using purchaser.  Specifically, excluded from this Warranty are failures caused by 
misuse, neglect, abuse, improper operation or filtration, extreme temperatures, or unauthorized service or parts.  This Warranty also 
excludes the use of lubricants, fluids or air line additives that are not compatible with seals or diaphragms used in the products.  This 
Warranty  sets  out  the  purchaser's  exclusive  remedies  with  respect  to  products  covered  by  it,  whether  for  negligence  or  otherwise.  
Neither, AVENTICS nor any of its affiliates will be liable for consequential or incidental damages or other losses or expenses incurred 
by reason of the use or sale of such products.  Our liability (except as to title) arising out of the sale, use or operation of any product or 
parts,  whether  on  warranty,  contract  or  negligence  (including  claims  for  consequential  or  incidental  damage)  shall  not  in  any  event 
exceed the cost of replacing the defective products and, upon expiration of the warranted period as herein provided, all such liability is 
terminated.    THIS  WARRANTY  IS  IN  LIEU  OF  ALL  OTHER  WARRANTIES,  EXPRESS  OR  IMPLIED,  WHETHER  FOR 
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR OTHERWISE.  No attempt to alter, amend or extend this 
Warranty shall be effective unless authorized in writing by an officer of AVENTICS Corporation. 

AVENTICS reserves the right to discontinue manufacture of any product, or change product materials, design or specifications without 

notice.

 

Page 19 

Summary of Contents for Controlair H-2 Series

Page 1: ...Controlair Valve Handle is spring returned to OFF position from all other positions in the handle travel The OUTLET pressure increases from 0 to 40 of the control pressure in the first 60 degrees of handle travel The outlet pressure then increases to maximum control pressure in the remaining 32 degrees of handle travel H 2 EFX Controlair Valve Handle travel and valve func tions are the same as H 2...

Page 2: ... codes in the installation operation or repair of these devic es INSTALLATION Do not attempt to install oper ate or repair these devices without proper train ing in the technique of working on pneumatic or hydraulic systems and devices unless under trained supervision Compressed air and hydraulic systems contain high levels of stored energy Do not attempt to connect disconnect or repair these prod...

Page 3: ...Page 3 Outline View H 2 Controlair Valve ...

Page 4: ... 38 34 DIA 38 R HOLE IN PANEL FOR MOUNTING 2 00 4 69 2 50 1 94 4 00 4 44 2 25 1 50R 1 00R 1 50R 1 00R 5 88R C 46 92 YOKE ASSEMBLY AS SHOWN REVERSE FOR 78 EXHAUSE OPENING 6 18 25 MAX THICKNESS OF PANEL 1 50 31 A 1 63 2 66 TAP B 2 PLACES IN OUT 62 1 25 ...

Page 5: ...let port is proportional to the pressure graduating portion plunger movement This movement in turn is controlled by the cam contour and is proportional to the handle travel The H 2 Controlair Valve will automatically compensate for delivery outlet line air pres sures changes These air pressure changes can be caused by line leakage temperature change or load feedback If air pressure at the delivery...

Page 6: ...into the yoke Item 42 before installing the nut Item 44 Do not over torque the cap nut Item 44 Adjustments There are 3 adjustments that can be made to the H 2 Controlair Valves The adjusting screw item 1 that varies the output pressure reversing the handle yoke item 42 can effect the degrees of handle travel from 92 to 78 degrees and friction brake item 47 increases or decreases the force required...

Page 7: ... POSITION CAM CAM FOLLOWER INLET EXHAUST VALVE UNIT SUPPLY VALVE EXHAUST VALVE EXHAUST PORT ADJUSTING SCREW DIAPHRAGM SENSING PORT ORIFICE LEGEND PIPE BRACKET IN SUPPLY OUT GRADUATED DELIVERY Page 7 IN VALVE SYMBOL OUT H 2 CONTROLAIR VALVE ...

Page 8: ...3776 P 055510 00001 92 Deg Note 11 R434001216 P 065124 00002 0 to 100 Psi R431000043 YELLOW 526749 00000 R431006568 P 065129 00000 R431003777 P 055510 00002 92 Deg Note 12 H 2 FX R434001215 P 065124 00003 0 to 125 Psi R431000099 LT BLUE 540577 00000 R431006568 P 065129 00000 R431003778 P 055510 00003 92 Deg Note 12 R434001214 P 0965124 00004 0 to 150 Psi R431003731 RED P 055441 00000 R431006568 P ...

Page 9: ...43 00000 R431007035 P 067225 00001 R431007032 P 067223 00000 and R431001992 P 049707 00004 Note 17 Same as Note 16 except Items 22 23 and 25 are replaced with R431006749 P 065990 00002 R431007253 P 067695 00000 and R431001591 P 048316 00000 Note 18 Same as P 050494 000XX except Right Hand Pull Action Items 22 23 35 and 36 are replaced with part numbers P 057053 00000 R4317253 P 067695 00000 R43100...

Page 10: ...1 39 38 37 36 41 16 46 36 BRAKE ASSY PART NO R434000130 850182 00000 H 2 EFX CONTROLAIR H 2 EFS CONTROLAIR has spring 38 arbor 37 and brake H 2 FX CONTROLAIR H 2 X CONTROLAIR H 2 LX CONTROLAIR NOTE 1 SEE PAGE 11 12 FOR PART NUMBERS 2 SEE PAGE 13 FOR REPAIR KITS 3 MATCHED LAPPED SET OF ITEM 8 13 ARE IN KIT P N R431003895 R431003895 PAGE 11 Page 10 EXPLODED VIEW ...

Page 11: ...000147 850426 00000 R431000147 850426 Includes items 23 33 to 50 23 1 Complete Cam Housing R431000062 534496 00000 R431000062 536795 00000 R431000077 536795 Includes items 24 to 32 24 1 Cam Housing Bushed R431002766 P 050851 00002 R431002766 P 050851 00002 R431002766 P 050851 00002 25 1 Escutcheon Plate R431000061 534491 00001 R431000061 534491 00001 R431000061 534491 00001 26 1 Stop R431002767 P ...

Page 12: ...See Repair Kits See Repair Kits See Repair Kits P 055465 00000 42 1 Handle Yoke See Repair Kits See Repair Kits See Repair Kits P 063295 00000 43 1 Handle Shaft See Repair Kits See Repair Kits See Repair Kits 850460 00000 44 1 Nut See Repair Kits See Repair Kits See Repair Kits P 049859 00000 45 1 Handle Ball See Repair Kits See Repair Kits See Repair Kits 517026 00000 46 1 Key 1 8 x 5 8 X P 04976...

Page 13: ...S models Note 5 Includes items 47 48 49 and 50 P 064421 00006 1 Cam Shaft Kit for X FX LX EX EFX and ES Note 5 Includes items 36 41 42 43 44 and 45 P 064421 00008 1 Return Spring and Arbor Kit for X and LX Note 5 Includes items 37 and 38 P 064421 00010 Return Spring and Arbor Kit for EX Note 5 Includes items 37 and 38 1 New Part Number R431003895 R431004887 R431000132 R431006420 R431006422 R431006...

Page 14: ... fully engaged for period of time When the top pressure is critical it compensates for valve component wear Caution must be exercised when using this feature The full pressure feature opens to full line pressure so this pressure may need to be regulated to the value desired Full Pressure Kit P N R431007029 P 067190 00000 Exhaust Valve Nut Stop Rod Adjusting Screw Set Screw Line PRESSURE FULL PRESS...

Page 15: ...Page 15 ASSEMBLY VIEW H 2 X H 2 LX CONTROLAIR VALVE H 2 FX CONTROLAIR VALVE A A A A A A C 92 YOKE ASSEMBLY AS SHOWN REVERSE ASSEMBLY FOR 78 ...

Page 16: ...nameplate Std cam Model New P N Old P N Configuration H 2 LX R431007326 P 068546 00003 Figure No 1 Rev name plate Std cam H 2 LX P 065545 00003 Figure No 2 Std name plate Reverse cam Model New P N Old P N Configuration H 2 X R431007327 P 068547 00003 Figure No 3 Rev name plate Reverse cam H 2 X R431002653 P 050499 00002 Figure No 4 Std name plate Std cam Model New P N Old P N Configuration H 2 FX ...

Page 17: ...e in supply line to IN port or delivery line to isolate graduating valve Observe delivery pressure gage in line A pressure drop of no more than 2 psi 0 14 bar in 30 seconds is permitted 4 Flow Capacity Set supply line pressure to 100 psi 6 9 bar regardless of the control spring rating Moving the handle from OFF position to the full travel position the delivery volumes should start to fill within t...

Page 18: ...UT or delivery port 3 It is recommended that as large of a gage as practical be used on the delivery lines A 6 150mm test gage is recommended R431016359 PR 7816 10 IDENTITY SCHEDULE AVENTICS P N PD 20031 0191 CLEAN DRY CHEMICAL FREE AIR SUPPLY 200 PSIG MAXIMUM OR 20 PSIG ABOVE MAXIMUM DELIVERY PRESSURE OF ANY VALVE TESTED CHOKE PLUG 032 OPTIONAL REQUIRED FOR LOW SPRING RANGE VALVES ONLY 1 4 PIPE S...

Page 19: ...nance periods should be scheduled in accordance with frequency of use and working con ditions All AVENTICS products should provide a minimum of 1 000 000 cycles of maintenance free service when used and lubricated as recommended However these products should be visually inspected for defects and given an in system operating performance and leakage test once a year Where devices re quire a major re...

Page 20: ...ton Ontario CANADA L7M 1A8 www aventics com ca info ca aventics com SM 800 6502 May 2014 Subject to change Printed in United States AVENTICS Corporation This document as well as the data specifications and other information set forth in it are the exclusive property of AVENTICS It may not be reproduced or given to third parties without its consent ...

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