Aventics Controlair H-2 Series Service Information Download Page 11

REF. 

QTY. 

DESCRIPTION 

New P/N H-2-X 

Old P/N H-2-X 

New P/N H-2-FX 

Old P/N H-2-FX 

New P/N H-2-LX 

Old P/N H-2-LX 

 

 

Complete Device 

 

P –050493-0000X 

 

P –050494-0000X 

 

P –050499-0000X 

Adjusting screw 

R431006770 

P –066209-00000 

R431006770 

P –066209-00000 

R431006770 

P –066209-00000 

Spring Housing 

R431006822 

P –066488-00002 

R431006822 

P –066488-00002 

R431006822 

P –066488-00002 

Nuts 

R431002419 

P –049901-00020 

R431002419 

P –049901-00020 

R431002419 

P –049901-00020 

Spring Seat 

R431000036 

  -526347-0000 

R431000036 

    -526347-00000 

R431000036 

   -526347-00000 

Control Springs 

See page 6 

See page 6 

See page 6 

See page 6 

See page 6 

See page 6 

Complete Body 

R431000068 

   -534500-00000 

R431000068 

   -534500-00000 

R431000068 

   -534500-00000 

Cap Screws 

R431002291 

P –049842-00000 

R431002291 

P –049842-00000 

R431002291 

P –049842-00000 

 

**1  

Minor Graduating Portion 

R431003895 

R431003895 

R431003895 

R431003895  

R431003895 

R431003895  

 

Includes Items 8 to 14 

*1 

Exhaust Valve Seat 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

*1 

11/16” “O” Ring 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

10 

*1 

Diaphragm 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

11 

*1 

Diaphragm Follower 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

12 

*1 

Adjusting Screw 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

13 

*1 

Inlet & Exhaust Valve/Includes 14 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

14 

*2 

3/4” “O” Rings 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

15 

**1 

Exhaust Valve Spring 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

15A  

1  

Complete Bottom Portion 

P -055510-0000X 

P –055510-0000X  P -055510-0000X 

P –055510-0000X 

P -055510-0000X 

P –055510-0000X 

 

 

 

 

16 

Brake Drum 

R431000129 

   -850181-00000 

R431000129 

   -850181-0000 

R431000129 

   -850181-00000 

17 

**1 

Strainers 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

18 

**2 

Gaskets 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

 

**1  

Major Graduating Repair Kit 

R431004886 

P –059028-00000 

R431004886 

P –059028-00000 

R431004886 

P –059028-00000 

 

Includes Kit R431003895 and Items 15, 17 and 18 

 

 

 

 

 

19 

Pivot Pin 

R431001563 

P –048189-00000 

R431001563 

P –048189-00000 

R431001563 

P –048189-00000 

20 

Retaining Rings 

R431001844 

P –049528-00001 

R431001844 

P –049528-00001 

R431001844 

P –049528-00001 

21 

Cam Dog 

R431003014 

P –052835-00000 

R431003014 

P –052835-00000 

R431003014 

P –052835-00000 

22  

1  

Complete Top Portion 

R431000147 

   -850426-00000 

 

R431000147 

   -850426-00000 

 

R431000147 

850426 

 

Includes items 23,33 to 50 

23  

1  

Complete Cam Housing 

R431000062 

   -534496-00000 

 

R431000062 

   -536795-00000 

 

R431000077 

536795 

 

Includes items 24 to 32 

24 

Cam Housing (Bushed) 

R431002766 

P –050851-00002 

R431002766 

P –050851-00002 

R431002766 

P –050851-00002 

25 

Escutcheon Plate 

R431000061 

   -534491-00001 

R431000061 

   -534491-00001 

R431000061 

   -534491-00001 

26 

Stop 

R431002767 

P –050851-00003 

R431002767 

P –050851-00003 

R431002767 

P –050851-00003 

27 

Latch Spring 

R431000098 

   -539961-00000 

28 

Latch 

R431004002 

P –057117-00000 

29 

Rivets Large 

R431001847 

P –049533-00001 

R431001847 

P –049533-00001 

R431001847 

P –049533-00001 

30 

Rivets Small 

R431002293 

P –049854-00004 

R431002293 

P –049854-00004 

R431002293 

P –049854-00004 

31 

Screws #6—3/16” 

R431002597 

P –049987-00002 

R431002597 

P –049987-00002 

R431002597 

P –049987-00002 

32 

Studs 

R431002505 

P –049906-00014 

R431002505 

P –049906-00014 

R431002505 

P –049906-00014 

33 

Mounting Nuts 

R431002419 

P –049901-00020 

R431002419 

P –049901-00020 

R431002419 

P –049901-00020 

34 

Tooth Washers 

R431002409 

P –049898-00009 

R431002409 

P –049898-00009 

R431002409 

P –049898-00009 

35 

Cam w/pin 

R431002763 

P –050800-00002 

R431002763 

P –050800-00000 

R431002763 

P –050800-00002 

36 

Cam Shaft 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

37, 38 

Return Spring & Arbor Kit 

R431006422 

P –064421-00008 

R431006422 

P –064421-00008 

39 

Cam Shaft Sleeve 

R431000146 

   -850400-00000 

R431000146 

   -850400-00000 

40 

Screw 5/16” - 18 x 5/8” 

R431001665 

P –048746-00001 

R431001665 

P –048746-00001 

R431001665 

P –048746-00001 

41 

Cap Nut 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

42 

Handle Yoke 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

43 

Handle Shaft 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

44 

Nut 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

45 

Handle Ball 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

See Repair Kits 

46 

Key 1/8 x 5/8” 

R431002109 

P –049767-00003 

 

1  

Brake Shoe & Holder Kit 

 

R434000132 

   -850187-00000 

 

 

 

Includes items 47, 48, 49 & 50 

47 

Brake Shoe & Holder 

See Repair Kits 

See Repair Kits 

48 

Nut 

See Repair Kits 

See Repair Kits 

49 

Washer 

See Repair Kits 

See Repair Kits 

50 

Elastic Stop Nut 

See Repair Kits 

See Repair Kits 

51 

Bracket 

R431006911 

P –066888-00000 

R431006911 

P –066888-00000 

R431006911 

P –066888-00000 

52 

Screws 3/18-24 x 1 1/4” 

R431002438 

P –049902-00042 

R431002438 

P –049902-00042 

R431002438 

P –049902-00042 

* These items are in the  minor repair kit for graduating section. 

** These items are in the major repair kit for graduating section. 

Includes items 1 to 15  Must specify spring range, same as last digit on valve   

 

H-2 Controlair® Valve Parts List

 

See Page 13 for Repair Kits summary. 

Page 11 

Summary of Contents for Controlair H-2 Series

Page 1: ...Controlair Valve Handle is spring returned to OFF position from all other positions in the handle travel The OUTLET pressure increases from 0 to 40 of the control pressure in the first 60 degrees of handle travel The outlet pressure then increases to maximum control pressure in the remaining 32 degrees of handle travel H 2 EFX Controlair Valve Handle travel and valve func tions are the same as H 2...

Page 2: ... codes in the installation operation or repair of these devic es INSTALLATION Do not attempt to install oper ate or repair these devices without proper train ing in the technique of working on pneumatic or hydraulic systems and devices unless under trained supervision Compressed air and hydraulic systems contain high levels of stored energy Do not attempt to connect disconnect or repair these prod...

Page 3: ...Page 3 Outline View H 2 Controlair Valve ...

Page 4: ... 38 34 DIA 38 R HOLE IN PANEL FOR MOUNTING 2 00 4 69 2 50 1 94 4 00 4 44 2 25 1 50R 1 00R 1 50R 1 00R 5 88R C 46 92 YOKE ASSEMBLY AS SHOWN REVERSE FOR 78 EXHAUSE OPENING 6 18 25 MAX THICKNESS OF PANEL 1 50 31 A 1 63 2 66 TAP B 2 PLACES IN OUT 62 1 25 ...

Page 5: ...let port is proportional to the pressure graduating portion plunger movement This movement in turn is controlled by the cam contour and is proportional to the handle travel The H 2 Controlair Valve will automatically compensate for delivery outlet line air pres sures changes These air pressure changes can be caused by line leakage temperature change or load feedback If air pressure at the delivery...

Page 6: ...into the yoke Item 42 before installing the nut Item 44 Do not over torque the cap nut Item 44 Adjustments There are 3 adjustments that can be made to the H 2 Controlair Valves The adjusting screw item 1 that varies the output pressure reversing the handle yoke item 42 can effect the degrees of handle travel from 92 to 78 degrees and friction brake item 47 increases or decreases the force required...

Page 7: ... POSITION CAM CAM FOLLOWER INLET EXHAUST VALVE UNIT SUPPLY VALVE EXHAUST VALVE EXHAUST PORT ADJUSTING SCREW DIAPHRAGM SENSING PORT ORIFICE LEGEND PIPE BRACKET IN SUPPLY OUT GRADUATED DELIVERY Page 7 IN VALVE SYMBOL OUT H 2 CONTROLAIR VALVE ...

Page 8: ...3776 P 055510 00001 92 Deg Note 11 R434001216 P 065124 00002 0 to 100 Psi R431000043 YELLOW 526749 00000 R431006568 P 065129 00000 R431003777 P 055510 00002 92 Deg Note 12 H 2 FX R434001215 P 065124 00003 0 to 125 Psi R431000099 LT BLUE 540577 00000 R431006568 P 065129 00000 R431003778 P 055510 00003 92 Deg Note 12 R434001214 P 0965124 00004 0 to 150 Psi R431003731 RED P 055441 00000 R431006568 P ...

Page 9: ...43 00000 R431007035 P 067225 00001 R431007032 P 067223 00000 and R431001992 P 049707 00004 Note 17 Same as Note 16 except Items 22 23 and 25 are replaced with R431006749 P 065990 00002 R431007253 P 067695 00000 and R431001591 P 048316 00000 Note 18 Same as P 050494 000XX except Right Hand Pull Action Items 22 23 35 and 36 are replaced with part numbers P 057053 00000 R4317253 P 067695 00000 R43100...

Page 10: ...1 39 38 37 36 41 16 46 36 BRAKE ASSY PART NO R434000130 850182 00000 H 2 EFX CONTROLAIR H 2 EFS CONTROLAIR has spring 38 arbor 37 and brake H 2 FX CONTROLAIR H 2 X CONTROLAIR H 2 LX CONTROLAIR NOTE 1 SEE PAGE 11 12 FOR PART NUMBERS 2 SEE PAGE 13 FOR REPAIR KITS 3 MATCHED LAPPED SET OF ITEM 8 13 ARE IN KIT P N R431003895 R431003895 PAGE 11 Page 10 EXPLODED VIEW ...

Page 11: ...000147 850426 00000 R431000147 850426 Includes items 23 33 to 50 23 1 Complete Cam Housing R431000062 534496 00000 R431000062 536795 00000 R431000077 536795 Includes items 24 to 32 24 1 Cam Housing Bushed R431002766 P 050851 00002 R431002766 P 050851 00002 R431002766 P 050851 00002 25 1 Escutcheon Plate R431000061 534491 00001 R431000061 534491 00001 R431000061 534491 00001 26 1 Stop R431002767 P ...

Page 12: ...See Repair Kits See Repair Kits See Repair Kits P 055465 00000 42 1 Handle Yoke See Repair Kits See Repair Kits See Repair Kits P 063295 00000 43 1 Handle Shaft See Repair Kits See Repair Kits See Repair Kits 850460 00000 44 1 Nut See Repair Kits See Repair Kits See Repair Kits P 049859 00000 45 1 Handle Ball See Repair Kits See Repair Kits See Repair Kits 517026 00000 46 1 Key 1 8 x 5 8 X P 04976...

Page 13: ...S models Note 5 Includes items 47 48 49 and 50 P 064421 00006 1 Cam Shaft Kit for X FX LX EX EFX and ES Note 5 Includes items 36 41 42 43 44 and 45 P 064421 00008 1 Return Spring and Arbor Kit for X and LX Note 5 Includes items 37 and 38 P 064421 00010 Return Spring and Arbor Kit for EX Note 5 Includes items 37 and 38 1 New Part Number R431003895 R431004887 R431000132 R431006420 R431006422 R431006...

Page 14: ... fully engaged for period of time When the top pressure is critical it compensates for valve component wear Caution must be exercised when using this feature The full pressure feature opens to full line pressure so this pressure may need to be regulated to the value desired Full Pressure Kit P N R431007029 P 067190 00000 Exhaust Valve Nut Stop Rod Adjusting Screw Set Screw Line PRESSURE FULL PRESS...

Page 15: ...Page 15 ASSEMBLY VIEW H 2 X H 2 LX CONTROLAIR VALVE H 2 FX CONTROLAIR VALVE A A A A A A C 92 YOKE ASSEMBLY AS SHOWN REVERSE ASSEMBLY FOR 78 ...

Page 16: ...nameplate Std cam Model New P N Old P N Configuration H 2 LX R431007326 P 068546 00003 Figure No 1 Rev name plate Std cam H 2 LX P 065545 00003 Figure No 2 Std name plate Reverse cam Model New P N Old P N Configuration H 2 X R431007327 P 068547 00003 Figure No 3 Rev name plate Reverse cam H 2 X R431002653 P 050499 00002 Figure No 4 Std name plate Std cam Model New P N Old P N Configuration H 2 FX ...

Page 17: ...e in supply line to IN port or delivery line to isolate graduating valve Observe delivery pressure gage in line A pressure drop of no more than 2 psi 0 14 bar in 30 seconds is permitted 4 Flow Capacity Set supply line pressure to 100 psi 6 9 bar regardless of the control spring rating Moving the handle from OFF position to the full travel position the delivery volumes should start to fill within t...

Page 18: ...UT or delivery port 3 It is recommended that as large of a gage as practical be used on the delivery lines A 6 150mm test gage is recommended R431016359 PR 7816 10 IDENTITY SCHEDULE AVENTICS P N PD 20031 0191 CLEAN DRY CHEMICAL FREE AIR SUPPLY 200 PSIG MAXIMUM OR 20 PSIG ABOVE MAXIMUM DELIVERY PRESSURE OF ANY VALVE TESTED CHOKE PLUG 032 OPTIONAL REQUIRED FOR LOW SPRING RANGE VALVES ONLY 1 4 PIPE S...

Page 19: ...nance periods should be scheduled in accordance with frequency of use and working con ditions All AVENTICS products should provide a minimum of 1 000 000 cycles of maintenance free service when used and lubricated as recommended However these products should be visually inspected for defects and given an in system operating performance and leakage test once a year Where devices re quire a major re...

Page 20: ...ton Ontario CANADA L7M 1A8 www aventics com ca info ca aventics com SM 800 6502 May 2014 Subject to change Printed in United States AVENTICS Corporation This document as well as the data specifications and other information set forth in it are the exclusive property of AVENTICS It may not be reproduced or given to third parties without its consent ...

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