Aventics Controlair H-2 Series Service Information Download Page 13

Page: 13 / 20

Notes:

*1. The inlet and exhaust valve unit Item 13 and exhaust valve seat Item 8 are lapped

together to form a matched set. Kits that contain these items from the factory

include matched sets.

2. Select replacement range control spring from identity schedule on page 8.

3. All kits above include small tubes of the recommended lubricants.

4. Valve portion kits listed above contain the seals and other parts that are needed to

repair the valve portion.

5. Replace all worn or damaged components, especially in the mechanical portions of

the valve. The mechanical parts are listed on pages 9, 10, 11 and 12.

Page 13

Repair Kits for H-2 Controlair® Valves

Chrome plated H-2 Controlair® Valves

with chrome plated parts for item numbers listed

(See notes 1, 12, 14 and 24 --Page 9)

Old Part Number

Quantity

Per Valve

Description

* P –055687-K0000

Minor Graduating Valve Portion-Repair Kit

Note 1

Includes items 8, 9, 10, 11, 12, 13 and 14

* P –059028-K0000

Major Graduating Valve Portion-Repair Kit

Note 1

Includes items 15, 17, 18 and Kit R431003895

-850187-00000

Friction Brake Kit for FX, EFX and EFS models

Note 5

Includes items 47, 48, 49 and 50

P –064421-00006

Cam Shaft Kit for X, FX, LX, EX, EFX and ES

Note 5

Includes items 36, 41, 42, 43, 44 and 45

P –064421-00008

Return Spring and Arbor Kit for X and LX

Note 5

Includes items 37 and 38

P –064421-00010

Return Spring and Arbor Kit for EX

Note 5

Includes items 37 and 38

New Part Number

R431003895

R431004887

R431000132

R431006420

R431006422

R431006424

Model

Old

Complete

Part

Number

Old Item 23

Cam Housing

Part

Number

Old Item 42

Yoke

Part

Number

Item 43

Handle Shaft

Part Number

H-2-X

P –065989-00003

P –065130-00000

P –066852-00001

P –050979-00001

P –065124-00001

P –065130-00000

P –066852-00001

P –050979-00001

P –065124-00002

P –065130-00000

P –066852-00001

P –050979-00001

P –065124-00003

P –065130-00000

P –066852-00001

P –050979-00001

H-2-LX

P –066325-00003

P –066237-00000

P –066852-00001

P –050979-00001

H-2-EX

P –066322-00002

P –066234-00000

P –066852-00001

P –050979-00001

H-2-FX

New

Complete

Part

Number

R431001217

R431001216

R431001215

New Item 23

Cam Housing

Part

Number

R431006569

R431006789

New Item 42

Yoke

Part

Number

R431006897

New Item 43

Handle Shaft

Part Number

R431002846

Summary of Contents for Controlair H-2 Series

Page 1: ...Controlair Valve Handle is spring returned to OFF position from all other positions in the handle travel The OUTLET pressure increases from 0 to 40 of the control pressure in the first 60 degrees of handle travel The outlet pressure then increases to maximum control pressure in the remaining 32 degrees of handle travel H 2 EFX Controlair Valve Handle travel and valve func tions are the same as H 2...

Page 2: ... codes in the installation operation or repair of these devic es INSTALLATION Do not attempt to install oper ate or repair these devices without proper train ing in the technique of working on pneumatic or hydraulic systems and devices unless under trained supervision Compressed air and hydraulic systems contain high levels of stored energy Do not attempt to connect disconnect or repair these prod...

Page 3: ...Page 3 Outline View H 2 Controlair Valve ...

Page 4: ... 38 34 DIA 38 R HOLE IN PANEL FOR MOUNTING 2 00 4 69 2 50 1 94 4 00 4 44 2 25 1 50R 1 00R 1 50R 1 00R 5 88R C 46 92 YOKE ASSEMBLY AS SHOWN REVERSE FOR 78 EXHAUSE OPENING 6 18 25 MAX THICKNESS OF PANEL 1 50 31 A 1 63 2 66 TAP B 2 PLACES IN OUT 62 1 25 ...

Page 5: ...let port is proportional to the pressure graduating portion plunger movement This movement in turn is controlled by the cam contour and is proportional to the handle travel The H 2 Controlair Valve will automatically compensate for delivery outlet line air pres sures changes These air pressure changes can be caused by line leakage temperature change or load feedback If air pressure at the delivery...

Page 6: ...into the yoke Item 42 before installing the nut Item 44 Do not over torque the cap nut Item 44 Adjustments There are 3 adjustments that can be made to the H 2 Controlair Valves The adjusting screw item 1 that varies the output pressure reversing the handle yoke item 42 can effect the degrees of handle travel from 92 to 78 degrees and friction brake item 47 increases or decreases the force required...

Page 7: ... POSITION CAM CAM FOLLOWER INLET EXHAUST VALVE UNIT SUPPLY VALVE EXHAUST VALVE EXHAUST PORT ADJUSTING SCREW DIAPHRAGM SENSING PORT ORIFICE LEGEND PIPE BRACKET IN SUPPLY OUT GRADUATED DELIVERY Page 7 IN VALVE SYMBOL OUT H 2 CONTROLAIR VALVE ...

Page 8: ...3776 P 055510 00001 92 Deg Note 11 R434001216 P 065124 00002 0 to 100 Psi R431000043 YELLOW 526749 00000 R431006568 P 065129 00000 R431003777 P 055510 00002 92 Deg Note 12 H 2 FX R434001215 P 065124 00003 0 to 125 Psi R431000099 LT BLUE 540577 00000 R431006568 P 065129 00000 R431003778 P 055510 00003 92 Deg Note 12 R434001214 P 0965124 00004 0 to 150 Psi R431003731 RED P 055441 00000 R431006568 P ...

Page 9: ...43 00000 R431007035 P 067225 00001 R431007032 P 067223 00000 and R431001992 P 049707 00004 Note 17 Same as Note 16 except Items 22 23 and 25 are replaced with R431006749 P 065990 00002 R431007253 P 067695 00000 and R431001591 P 048316 00000 Note 18 Same as P 050494 000XX except Right Hand Pull Action Items 22 23 35 and 36 are replaced with part numbers P 057053 00000 R4317253 P 067695 00000 R43100...

Page 10: ...1 39 38 37 36 41 16 46 36 BRAKE ASSY PART NO R434000130 850182 00000 H 2 EFX CONTROLAIR H 2 EFS CONTROLAIR has spring 38 arbor 37 and brake H 2 FX CONTROLAIR H 2 X CONTROLAIR H 2 LX CONTROLAIR NOTE 1 SEE PAGE 11 12 FOR PART NUMBERS 2 SEE PAGE 13 FOR REPAIR KITS 3 MATCHED LAPPED SET OF ITEM 8 13 ARE IN KIT P N R431003895 R431003895 PAGE 11 Page 10 EXPLODED VIEW ...

Page 11: ...000147 850426 00000 R431000147 850426 Includes items 23 33 to 50 23 1 Complete Cam Housing R431000062 534496 00000 R431000062 536795 00000 R431000077 536795 Includes items 24 to 32 24 1 Cam Housing Bushed R431002766 P 050851 00002 R431002766 P 050851 00002 R431002766 P 050851 00002 25 1 Escutcheon Plate R431000061 534491 00001 R431000061 534491 00001 R431000061 534491 00001 26 1 Stop R431002767 P ...

Page 12: ...See Repair Kits See Repair Kits See Repair Kits P 055465 00000 42 1 Handle Yoke See Repair Kits See Repair Kits See Repair Kits P 063295 00000 43 1 Handle Shaft See Repair Kits See Repair Kits See Repair Kits 850460 00000 44 1 Nut See Repair Kits See Repair Kits See Repair Kits P 049859 00000 45 1 Handle Ball See Repair Kits See Repair Kits See Repair Kits 517026 00000 46 1 Key 1 8 x 5 8 X P 04976...

Page 13: ...S models Note 5 Includes items 47 48 49 and 50 P 064421 00006 1 Cam Shaft Kit for X FX LX EX EFX and ES Note 5 Includes items 36 41 42 43 44 and 45 P 064421 00008 1 Return Spring and Arbor Kit for X and LX Note 5 Includes items 37 and 38 P 064421 00010 Return Spring and Arbor Kit for EX Note 5 Includes items 37 and 38 1 New Part Number R431003895 R431004887 R431000132 R431006420 R431006422 R431006...

Page 14: ... fully engaged for period of time When the top pressure is critical it compensates for valve component wear Caution must be exercised when using this feature The full pressure feature opens to full line pressure so this pressure may need to be regulated to the value desired Full Pressure Kit P N R431007029 P 067190 00000 Exhaust Valve Nut Stop Rod Adjusting Screw Set Screw Line PRESSURE FULL PRESS...

Page 15: ...Page 15 ASSEMBLY VIEW H 2 X H 2 LX CONTROLAIR VALVE H 2 FX CONTROLAIR VALVE A A A A A A C 92 YOKE ASSEMBLY AS SHOWN REVERSE ASSEMBLY FOR 78 ...

Page 16: ...nameplate Std cam Model New P N Old P N Configuration H 2 LX R431007326 P 068546 00003 Figure No 1 Rev name plate Std cam H 2 LX P 065545 00003 Figure No 2 Std name plate Reverse cam Model New P N Old P N Configuration H 2 X R431007327 P 068547 00003 Figure No 3 Rev name plate Reverse cam H 2 X R431002653 P 050499 00002 Figure No 4 Std name plate Std cam Model New P N Old P N Configuration H 2 FX ...

Page 17: ...e in supply line to IN port or delivery line to isolate graduating valve Observe delivery pressure gage in line A pressure drop of no more than 2 psi 0 14 bar in 30 seconds is permitted 4 Flow Capacity Set supply line pressure to 100 psi 6 9 bar regardless of the control spring rating Moving the handle from OFF position to the full travel position the delivery volumes should start to fill within t...

Page 18: ...UT or delivery port 3 It is recommended that as large of a gage as practical be used on the delivery lines A 6 150mm test gage is recommended R431016359 PR 7816 10 IDENTITY SCHEDULE AVENTICS P N PD 20031 0191 CLEAN DRY CHEMICAL FREE AIR SUPPLY 200 PSIG MAXIMUM OR 20 PSIG ABOVE MAXIMUM DELIVERY PRESSURE OF ANY VALVE TESTED CHOKE PLUG 032 OPTIONAL REQUIRED FOR LOW SPRING RANGE VALVES ONLY 1 4 PIPE S...

Page 19: ...nance periods should be scheduled in accordance with frequency of use and working con ditions All AVENTICS products should provide a minimum of 1 000 000 cycles of maintenance free service when used and lubricated as recommended However these products should be visually inspected for defects and given an in system operating performance and leakage test once a year Where devices re quire a major re...

Page 20: ...ton Ontario CANADA L7M 1A8 www aventics com ca info ca aventics com SM 800 6502 May 2014 Subject to change Printed in United States AVENTICS Corporation This document as well as the data speciﬁcations and other information set forth in it are the exclusive property of AVENTICS It may not be reproduced or given to third parties without its consent ...

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