Avdel 07572 Instruction Manual Download Page 18

F A U L T   D I A G N O S I S   T A B L E

F

 A U L T   D I A G N O S I S

SYMPTOM

POSSIBLE CAUSE

REMEDY

Tool reverses

 Worn thrust bearing or thrust washers

 Replace

before Insert

 Dirty insert threads

 Change batch of inserts

is Placed

 Worn drive screw

 Replace

 Lack of lubrication on drive screw

 Lubricate drive screw properly (see page 6)

    (Standard Nutserts only)

 Thrust spring not fitted

 Fit thrust spring

 Clutch torque setting too low

 Adjust to correct setting

 Insufficient pressure/volume of air

 Check air supply/fittings

Tool runs slowly

 Insufficient air pressure

 Adjust air pressure at base of handle. 5 - 8 bar maximum.

 Incorrect bore of hose

 Ensure bore of hose is 6.4mm minimum

 Insufficient air volume

 Ensure there is no restriction in the air supply or connections

 Tool not properly lubricated internally

 Lubricate as per instructions

Tool fails to start

 Tool not properly lubricated

 Lubricate then depress trigger several times

 Restricted air pressure/volume

 Ensure there is no restriction in the air supply

Tool runs

 Push rod too long

 Replace with one of correct length

permanently

 Insufficient air supply

 Adjust air pressure/volume

in reverse mode

Tool runs

 Push rods/needle roller missing

 Replace where necessary

permanently

 Air leak around screw 

43

 Seal with thread sealant

in forward mode

 Push rod too short

 Replace

Inserts not

 Torque setting too low

 Adjust to correct setting

pulling up

 Insufficient air pressure/volume

 Adjust air pressure/volume

 Inserts out of grip

 Select correct insert

 Lack of lubrication on insert

 Change batch of inserts

 Lack of lubrication on drive screw

 Lubricate drive screw correctly (see page 6)

    (Standard Nutserts only)

 Insert thread restricted

 Change Inserts

 Drive screw thread worn

 Replace drive screw

 Incorrect insert/drive screw

 Replace with correct insert/drive screw

Standard Nutserts

 Dirty Nutserts

 Clean Nutserts

centres falling out

 Clutch torque setting too low

 Adjust to correct setting

 Application thickness below minimum

 Change to correct Insert

    recommended grip

 Oversize hole in application

 Correct hole size in application

Worn drive screws

 Clutch torque setting too high

 Adjust to correct setting

 Drive screw not lubricated

➝ 

Lubricate drive screw regularly when using Standard Nutserts

 Inserts not lubricated

 Change batch of inserts

 Tool not held correctly

 Ensure tool is held square to application

 Incorrect insert/drive screw threads

 Replace with correct insert/drive screw

 Restricted insert threads

 Change batch of inserts

16

Summary of Contents for 07572

Page 1: ...echnologies Company Instruction Manual Pass on to user to read and keep for reference Threaded Insert Power Tool 07572 Instruction Manual Threaded Insert Power Tool Pass on to user to read and keep fo...

Page 2: ...dB A 75 WEIGHT I Without nose equipment I 1 15 kg 2 5 lb VIBRATION E Less than I 2 5 m s2 8 ft s2 AVDEL policy is one of continuous development Specifications shown in this document may be subject to...

Page 3: ...Assembly Parts List 14 15 FAULT DIAGNOSIS Fault Diagnosis Table 16 1 Fault Diagnosis Table 16 Fitting Servicing Components 8 9 Regular Servicing 10 11 Maintenance 11 13 General Assembly Parts List 14...

Page 4: ...ENSURE THAT VENT HOLES DO NOT BECOME BLOCKED OR COVERED AND THAT HOSES ARE ALWAYS IN GOOD CONDITION 2 SA F E T Y 2 This instruction manual must be read with particular attention to the following safe...

Page 5: ...NOT ELECTRICALLY INSULATED i THIS TOOL IS NOT DESIGNED FOR USE IN COMBUSTIBLE OR EXPLOSIVE ATMOSPHERES 3 3 In addition to the general safety rules opposite the following specific safety points must a...

Page 6: ...25 Li Avdel 105 4 13 Dimensions shown in bold are millimetres Other dimensions are in inches 1 38 4 4 IN T E N T O F U S E The pneumatic 07572 type tool is designed to place Avdel threaded inserts at...

Page 7: ...556 09285 07572 06085 N UTSERT SQIGKO8 M5 30 35 08558 00308 10 13 13 32 1 2 07528 07085 07572 07085 5 5 7572 TOOL SELECTION NOSE see drawing opposite for A B TORQUE SETTING lbf ins COMPLETE TOOL PART...

Page 8: ...ew into and collapse the insert then automatically reverse out 6 6 PU T T I N G I N T O S E R V I C E OPTION 1 Ensure that the correct nose equipment is fitted Connect the tool to the air supply Place...

Page 9: ...se Connector Hose Assembly part n 07005 00276 part n 07008 000324 7 7 C L U T C H A D J U S T M E N T If you have ordered a complete tool the clutch will be set for the specified insert When purchased...

Page 10: ...I Check springs are not distorted Assemble according to fitting instructions 8 8 N O S E A S S E M B L I E S Nose assemblies are specifically designed for each size and type of insert If you have pur...

Page 11: ...56 07557 08901 07007 00080 07007 00077 07521 08808 07521 08806 07443 08001 07557 08902 07440 08002 9 9 NOSE ASSEMBLY COMPONENTS The table below lists all nose assemblies available Each nose assembly r...

Page 12: ...burning or disposal on approved site Away from heat and oxidising agent 10 10 SE R V I C I N G T H E T O O L Regular servicing should be carried out and a comprehensive inspection performed annually o...

Page 13: ...22 5 25 28 31 34 37 08558 00380 08572 00407 OXIDE BLACK 5 6 7 8 9 10 11 12 13 14 15 16 11 11 M A I N T E N A N C E Every 200000 cycles the tool should be completely dismantled and components replaced...

Page 14: ...screw 43 and washer 42 ensure thread sealant is used on screw threads 12 12 It is imperative that the reverse control rods are fitted in the correct sequence see diagram opposite to ensure correct to...

Page 15: ...ble in reverse order of dismantling IMPORTANT Check the tool against daily and weekly serviang 13 FRONT GEAR ASSEMBLY previously removed from housing and bush assembly Hold ring gear 14 and tap out in...

Page 16: ...4 35 36 37 38 39 iill 4 Td Id IdcLI 44 D 40 41 42 T 0 _ci ci p c Li 1 43 Hr am I 64 63 62 61 60 59 58 57 45 46 65 66 67 68 J n 14 GENERAL ASSEMBLY OF BASE TOOL 07572 00400 1 2 3 4 5 6 7 8 9 10 11 12 1...

Page 17: ...37 08415 00217 0 RING 1 1 76 07900 00354 TIE ON SAFETY LABEL 1 NOT SHOWN 38 08415 00209 PIN 2 15 1 08556 00403 BUSH 1 2 08558 00401 CLUTCH HOUSING 1 3 08430 00221 3 32 DIA BALL 10 4 08558 00402 1 4 D...

Page 18: ...application 4 Incorrect insert drive screw threads 4 Replace with correct insert drive screw o Restricted insert threads o Change batch of inserts 16 F A U L T D I A G N O S I S T A B L E FA U L T D...

Page 19: ...rated within this publication are subject to patent design or copyright protection in many countries 17 17 Products mentioned and or illustrated within this publication are subject to patent design or...

Page 20: ...l infoAvdel USA acument com Avdel UK Limited 2007 Manual No Issue Change Note No 07900 00655 B 07 325 www avdel global com Manual No Issue Change Note No 07900 00655 B 07 325 Avdel UK Limited 2007 AUS...

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