Avdel 07572 Instruction Manual Download Page 10

8

N

 O S E   A S S E M B L I E S

Nose assemblies are specifically designed for each size and type of insert. If you have purchased a complete tool, it will already be
fitted with the correct nose assembly for your insert.

It is essential that the correct nose assembly is fitted prior to operating the tool. By knowing your original complete tool part number
or the details of the insert to be placed, you will be able to order a new complete nose assembly using the selection table page 5.

FITTING INSTRUCTIONS

I M P O R T A N T

The air supply must be disconnected when fitting or removing nose assemblies unless specifically instructed otherwise.

Before fitting the nose equipment, ensure the clutch on the tool is set to the correct torque for the insert being placed. (Torque values
are on page 11.)

Where applicable, insert sleeve 

8

 and thrust spring 

9

 into nose housing 

2

.

Coat thrust washers 

3

 and thrust bearing 

4

 with high pressure grease (eg. Shell Alvania E.P.I.) and locate them in the order shown below into

the nose housing 

2

.

Where applicable, fit spacer 

5

 through thrust washers and thrust bearings.

Insert drive screw 

1

 through the above assembly.

Fit drive shaft 

6

 into the hexagon hole in the drive screw head.

Insert stop 

11

 and spring 

10

 into the front of the base tool.

Screw adaptor 

7

 into clutch housing of the base tool (left hand thread).

Offer up the nose assembly to the adaptor. It will be necessary to rotate the drive screw by hand to line up the hexagon on the drive shaft 6 with
the hexagonal hole in the front jaw of the base tool.
Screw the nose housing 

2

 onto the adaptor 

7

 and tighten with a spanner (left hand thread).

SERVICING INSTRUCTIONS

Nose assemblies should be serviced at weekly intervals.

Remove the complete nose assembly using the reverse procedure to the ‘Fitting Instructions’.
Any worn or damaged part should be replaced.
Particularly check wear on drivescrew, thrust washers and thrust bearing.
Lubricate thrust washers and thrust bearings with high pressure grease (eg Shell Alvania E.P.I.)
Check springs are not distorted.

Assemble according to fitting instructions.

2

8

9

3

4

3

5

11

7

10

6

1

Summary of Contents for 07572

Page 1: ...echnologies Company Instruction Manual Pass on to user to read and keep for reference Threaded Insert Power Tool 07572 Instruction Manual Threaded Insert Power Tool Pass on to user to read and keep fo...

Page 2: ...dB A 75 WEIGHT I Without nose equipment I 1 15 kg 2 5 lb VIBRATION E Less than I 2 5 m s2 8 ft s2 AVDEL policy is one of continuous development Specifications shown in this document may be subject to...

Page 3: ...Assembly Parts List 14 15 FAULT DIAGNOSIS Fault Diagnosis Table 16 1 Fault Diagnosis Table 16 Fitting Servicing Components 8 9 Regular Servicing 10 11 Maintenance 11 13 General Assembly Parts List 14...

Page 4: ...ENSURE THAT VENT HOLES DO NOT BECOME BLOCKED OR COVERED AND THAT HOSES ARE ALWAYS IN GOOD CONDITION 2 SA F E T Y 2 This instruction manual must be read with particular attention to the following safe...

Page 5: ...NOT ELECTRICALLY INSULATED i THIS TOOL IS NOT DESIGNED FOR USE IN COMBUSTIBLE OR EXPLOSIVE ATMOSPHERES 3 3 In addition to the general safety rules opposite the following specific safety points must a...

Page 6: ...25 Li Avdel 105 4 13 Dimensions shown in bold are millimetres Other dimensions are in inches 1 38 4 4 IN T E N T O F U S E The pneumatic 07572 type tool is designed to place Avdel threaded inserts at...

Page 7: ...556 09285 07572 06085 N UTSERT SQIGKO8 M5 30 35 08558 00308 10 13 13 32 1 2 07528 07085 07572 07085 5 5 7572 TOOL SELECTION NOSE see drawing opposite for A B TORQUE SETTING lbf ins COMPLETE TOOL PART...

Page 8: ...ew into and collapse the insert then automatically reverse out 6 6 PU T T I N G I N T O S E R V I C E OPTION 1 Ensure that the correct nose equipment is fitted Connect the tool to the air supply Place...

Page 9: ...se Connector Hose Assembly part n 07005 00276 part n 07008 000324 7 7 C L U T C H A D J U S T M E N T If you have ordered a complete tool the clutch will be set for the specified insert When purchased...

Page 10: ...I Check springs are not distorted Assemble according to fitting instructions 8 8 N O S E A S S E M B L I E S Nose assemblies are specifically designed for each size and type of insert If you have pur...

Page 11: ...56 07557 08901 07007 00080 07007 00077 07521 08808 07521 08806 07443 08001 07557 08902 07440 08002 9 9 NOSE ASSEMBLY COMPONENTS The table below lists all nose assemblies available Each nose assembly r...

Page 12: ...burning or disposal on approved site Away from heat and oxidising agent 10 10 SE R V I C I N G T H E T O O L Regular servicing should be carried out and a comprehensive inspection performed annually o...

Page 13: ...22 5 25 28 31 34 37 08558 00380 08572 00407 OXIDE BLACK 5 6 7 8 9 10 11 12 13 14 15 16 11 11 M A I N T E N A N C E Every 200000 cycles the tool should be completely dismantled and components replaced...

Page 14: ...screw 43 and washer 42 ensure thread sealant is used on screw threads 12 12 It is imperative that the reverse control rods are fitted in the correct sequence see diagram opposite to ensure correct to...

Page 15: ...ble in reverse order of dismantling IMPORTANT Check the tool against daily and weekly serviang 13 FRONT GEAR ASSEMBLY previously removed from housing and bush assembly Hold ring gear 14 and tap out in...

Page 16: ...4 35 36 37 38 39 iill 4 Td Id IdcLI 44 D 40 41 42 T 0 _ci ci p c Li 1 43 Hr am I 64 63 62 61 60 59 58 57 45 46 65 66 67 68 J n 14 GENERAL ASSEMBLY OF BASE TOOL 07572 00400 1 2 3 4 5 6 7 8 9 10 11 12 1...

Page 17: ...37 08415 00217 0 RING 1 1 76 07900 00354 TIE ON SAFETY LABEL 1 NOT SHOWN 38 08415 00209 PIN 2 15 1 08556 00403 BUSH 1 2 08558 00401 CLUTCH HOUSING 1 3 08430 00221 3 32 DIA BALL 10 4 08558 00402 1 4 D...

Page 18: ...application 4 Incorrect insert drive screw threads 4 Replace with correct insert drive screw o Restricted insert threads o Change batch of inserts 16 F A U L T D I A G N O S I S T A B L E FA U L T D...

Page 19: ...rated within this publication are subject to patent design or copyright protection in many countries 17 17 Products mentioned and or illustrated within this publication are subject to patent design or...

Page 20: ...l infoAvdel USA acument com Avdel UK Limited 2007 Manual No Issue Change Note No 07900 00655 B 07 325 www avdel global com Manual No Issue Change Note No 07900 00655 B 07 325 Avdel UK Limited 2007 AUS...

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