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6.3

 

Tightening hydraulic fittings 

Tighten the fittings carefully according to given instructions and safety procedures. Keep in mind that over 

tightening will break a fitting. Tighten basic fittings carefully with hand tools using moderate torque. The elbow 

fittings should be tightened at last, after hoses have been fitted to their clamps. 

 

 

1. 

Allow the hydraulic systems of the loader and of the attachment to cool down completely before any 

work on hydraulic systems. 

2. 

Make sure that the loader boom or any other part of the attachment can’t move causing crushing or 

pinching hazards: 

3. 

Lower the loader boom to its lower position and lower the broom firmly on the ground. For the best 

stability, keep the attachment locked on the loader. 

4. 

Shut down the loader engine.  

5. 

Move the auxiliary hydraulics control lever to its extreme positions several times to release residual 

pressure. 

6. 

Uncouple the multiconnector or quick couplings from the loader to prevent draining of hydraulic oil. 

 

 

Test to find any leaks 

 

 

DANGER

 

Before checking for leakages, or going near any hydraulic fitting, 
to avoid possible ejection of pressurized hydraulic oil:

 

  Shut down the loader engine 

  Depressurize the hydraulic system completely 

  Wipe the hydraulic components clean to find leaks more 

easily. 

  Place pieces of cardboard around the fittings to detect leaks. 

  Start the engine. While running on idle, operate the auxiliary 

hydraulics control lever briefly a couple of times. Shut down 

the engine, depressurize the hydraulics, and check for any 

sign of leak. Tighten if necessary. 

  Repeat the test by gradually increasing engine rpm and 

operating time. Use both directions of the auxiliary hydraulics 

control lever. 

 

 

 

 

 

DANGER

 

Risk of high pressure fluid injection through skin -  Test the tightness of the 
hydraulic fittings carefully.

 Use idle rpm when starting the first time and keep a safe 

distance due to the risk of hydraulic fluid ejection. Shut down the loader and release the 
residual pressure before checking for leaks. Remember to use and wear protective 
equipment. 

 

 

DANGER

 

Risk of high pressure fluid injection through skin - Never test the tightness of the 
hydraulic components by placing hands near the fittings.

  Never tighten a 

pressurized hydraulic fitting, since the fitting may break and the released oil may cause 
serious injuries.  

 

Summary of Contents for 650

Page 1: ...Log splitter 650 2021 1 Operator s Manual for Attachment Log splitter 650 Product number A443168 English A446542 2021 1 EN 2020 www avanttecno com ...

Page 2: ...Log splitter 650 2021 1 ...

Page 3: ... hydraulic fittings 18 6 4 Installing the hydraulic blade adjustment 19 6 4 1 Hydraulic blade adjustment Main components 19 6 5 Electric connection 21 6 5 1 To connect the electric harness of the attachment to the loader 21 7 INSTRUCTIONS FOR USE 23 7 1 Safety distance 24 7 2 Checks before use 24 7 2 1 Operator qualification 25 7 3 Operation 25 7 3 1 Using the log splitter 25 7 3 2 Adjusting the b...

Page 4: ...quipment for other purposes or use in any other way than described in this manual is prohibited Keep this manual at hand throughout the service life of the equipment If you sell or transfer the equipment be sure to hand over this manual to the new owner If the manual is lost or damaged you can request a new one from your Avant dealer or from the manufacturer In addition to the safety instructions ...

Page 5: ...ention to instructions involving your personal safety or the safety of others When you see this symbol be alert your safety is involved carefully read the message that follows and inform other operators DANGER This signal word indicates a hazardous situation which if not avoided will cause death or serious injury WARNING This signal word indicates a potentially hazardous situation which if not avo...

Page 6: ...rm regular maintenance tasks All repair work can t be performed by the operator and demanding repair and maintenance operations are to be left for professional technicians All maintenance work must be done using proper safety equipment Spare parts must be identical with original specifications which can be ensured by using only original spare parts A separate spare parts catalogue may be available...

Page 7: ...der and sharp splitter blade can cause serious injuries if not handled properly The operation of the log splitter creates a crushing hazard do not let others near the attachment when it is in use Keep a safety distance of minimum of 10 meters Risk of injuries from flying debris Strong splitter operates with high force Splitter blade that operates with high force can cause a hazard of flying debris...

Page 8: ...ry safety components and that they are in working condition Seat belt must be used If there are specific hazards related to the operating area use appropriate safety equipment Also read the safety instructions and correct use of the loader from the operator s manual of the loader DANGER Risk of crushing Going under the loader boom or an attachment can cause serious injury or death Never go under t...

Page 9: ...er engine and lock the parking brake Release residual pressure from the hydraulic system move all hydraulic control levers to their extreme positions a couple of times Prevent starting of the machine remove ignition key 3 2 Personal protective equipment Remember to wear proper personal protective equipment The noise level at the driver s seat may exceed 85 dB A depending on loader model and operat...

Page 10: ...x W x H 304 x 1837 x 853 mm Weight 118 kg Minimum operating temperature 25 C Maximum splitting force 7 6 tons Recommended input of hydraulic energy 20 30 l min 20 MPa 200 bar Maximum input of hydraulic energy 40 l min 22 5 MPa 225 bar Compatible AVANT loaders See Table 1 Designed purpose of use Options Hydraulic blade adjustment A443834 6 way blade A443782 ...

Page 11: ...e all warning decals are readable The warning labels contain important safety information and they help to identify and remember the hazards related to the equipment Replace damaged or missing warning labels with new ones A46771 A46772 A46749 A46797 A46803 A447611 Attachment identification plate A447207 To apply a new label Clean the surface thoroughly to remove all grease Allow it to dry complete...

Page 12: ...fore going near the attachment 5 A46797 Crushing hazard in the reach and swing area of the attachment keep bystanders away from danger area 6 A447611 Beware of thrown objects keep a safe distance of 10 meters from the equipment 7 A447207 Attachment identification plate Table 4 Log splitter 650 Main components 1 Frame with Avant quick coupling brackets 2 Cutting blade hydraulic cylinder 3 Carriage ...

Page 13: ... the quick attach plate locking pins up and turn them backwards into the slot so that they are locked in the upper position If your loader is equipped with a hydraulic attachment locking system see additional instructions about the use of the locking system from the relevant manuals Make sure that the hydraulic hoses and the electric cables are positioned so that they will not get in between the c...

Page 14: ...l systems must be ensured in addition to mechanical compatibility of the attachment If you use the attachment with a loader that is not fit to be used with the attachment model you have risks include tipping over damage to attachment due to overload and risks related to uncontrolled motion of attachment and its parts If your loader is not listed in Table 1 on page 6 ask your Avant dealer before us...

Page 15: ... any point when tightening Overtightening or misalignment will break the fitting Turn the manually as far as possible and then lightly with tools ensuring that the fitting is threaded properly When noticing clear increase in needed force tighten fitting to its final tightness by turning only 1 3 to 1 2 turns using tools After tightening try to twist the hydraulic hose manually the fitting should s...

Page 16: ...Risk of high pressure fluid injection through skin Installation includes assembling hydraulic components Incorrect assembly or loose fittings may cause ejection of high pressure fluid Follow carefully all safety procedures regarding hydraulic assemblies and all given instructions The instructions given in this chapter are intended for qualified service technicians or individuals with training and ...

Page 17: ...ardboard to find leaks Seek medical attention immediately in case hydraulic fluid is injected through the skin Also general skin contact with the oil can be harmful Always wear protective gloves safety goggles and protective clothing Before handling hydraulic assemblies 1 Allow the hydraulic systems of the loader and of the attachment to cool down completely before any work on hydraulic systems 2 ...

Page 18: ...oing near any hydraulic fitting to avoid possible ejection of pressurized hydraulic oil Shut down the loader engine Depressurize the hydraulic system completely Wipe the hydraulic components clean to find leaks more easily Place pieces of cardboard around the fittings to detect leaks Start the engine While running on idle operate the auxiliary hydraulics control lever briefly a couple of times Shu...

Page 19: ...justment To install the hydraulic blade adjustment follow the instructions in the following chapters WARNING Pinching and crushing hazard Make sure any part of attachment cannot move Make sure the attachment is securely lowered on the ground Shut down the loader engine and set the moving components so that they will not cause hydraulic pressure to the system Any part of the attachment must not be ...

Page 20: ...he clamps Also remove the connector nipples from the hoses 3 Fix the cylinder of the hydraulic adjustment 2 as shown in the figure below 4 Fit the hydraulic hoses to the the cylinder of the hydraulic adjustment 2 note the seals shown in the adjacent figure 5 Bolt the selector valve 3 to the holes of the quick coupling plate 6 Connect the hoses as shown in figure in Table 5 Note the tightening inst...

Page 21: ... ways to connect the electric connector depending on the equipment on the loader and the attachment 1 If your loader is not equipped with the Opticontrol or the Attachment control switch pack Use the separate cable kit with a switch that is supplied with the attachment Connect this cable to the 12 V electric socket near the operator s seat of the loader and to the electric plug of the attachment 1...

Page 22: ...nt control switch pack and the loader is manufactured before 2016 If there is an electric socket near the multiconnector of the loader disconnect the electric plug from the multiconnector and connect it to the electric plug of the loader The separate cable harness A34731 is not needed in this case Attachment control switch pack loader manufactured in 2015 or before Make sure that electric cables w...

Page 23: ...boom Avoid sudden changes in speed or direction whenever load is lifted Use additional counterweights as needed WARNING Risk of crushing Never allow anyone to get under a lifted attachment or loader boom Keep in mind that the loader boom can be lowered or tilted even if the engine has been shut down crushing hazard The loader is not intended to be left to keep a load elevated for longer periods Al...

Page 24: ...cycles with the splitter Remember correct working methods and avoid unnecessary descending from the loader Ensure that bystanders are at a safe distance when operating the equipment Do not let anyone to enter danger area of the boom or to stay directly in front of the loader Also make sure that it is safe to reverse with the loader Never assume that bystanders will remain where you last saw them e...

Page 25: ...ea or directly in front or back of the loader Move carefully and calmly near persons or farm animals Also make sure that it is safe to reverse with the loader Setting up the Log splitter 1 Choose a level working site which can carry the load of the equipment and the logs Clear the area from any obstacles that could cause a tripping hazard The working area must not be slippery 2 Operate the Log spl...

Page 26: ...t unattended while the engine is running WARNING Crushing and pinching hazard Follow the safe stopping procedure before clearing blockages In case the log gets stuck or other disruption occurs in use first stop the log splitter and shut down the loader engine before other procedures Solve the disruption after the engine has been shut down WARNING Pinch point hazard Keep hands clear Always keep you...

Page 27: ...tional extra When hydraulic blade adjustment is fitted the function between the hydraulic blade adjustment and the splitting cylinder is selected with a separate switch or with the attachment control switch pack optional equipment for loaders or with the Opticontrol system optional equipment for loaders If the switch is in neutral position or the electric harness is not connected operating the aux...

Page 28: ...ted from direct sunlight rain and extreme temperatures Avoid leaving the attachment laying directly on the ground Place it on blocks of wood or on a pallet for example Place the multiconnector on to its holder as indicated with an arrow in the figure below Never leave the hydraulic connector on the ground Make sure that the attachment is secured against all movements during storage Never climb on ...

Page 29: ...id is also harmful to the environment and any leak to the environment must be prevented Repair all leaks immediately after detecting them a small leak can quickly grow into a big one Operate the attachment only with type of hydraulic oil that is accepted for use in Avant loaders DANGER Risk of high pressure fluid injection through skin Release residual pressure before maintenance Never handle hydr...

Page 30: ...on of dirt which is more difficult to remove A pressure washer and mild detergent can be used for cleaning Do not use strong solvents and do not spray directly at the hydraulic components or at the labels on the attachment WARNING Entanglement hazard Risk of entanglement also persists during maintenance Always follow the safe stopping procedure before any cleaning maintenance or service operation ...

Page 31: ...son of use is recommended Smooth out any unevenness in the blade with an angle grinder for example Use a file for finishing as necessary If the blade has bent or it has been worn down excessively it must be replaced Always use good protective gloves when handling the blade 8 6 End of life disposal When the attachment is at the end of its useful life recycle and dispose of the attachment properly D...

Page 32: ...y reimburse the price of components purchased by the customer in special cases that have been agreed in advance The warranty does not cover Normal maintenance work or parts and consumables required for it Damages caused by unusual operating conditions or ways of use negligence structural changes made without the consent of Avant Tecno Oy use of non original parts or lack of maintenance Consequence...

Page 33: ...tt nedan beskrivna produkter överensstämmer med hälso och säkerhetskrav i EG maskindirektiv EG direktiv 2006 42 EG som ändrat Följande harmoniserade standarder har tillämpats We hereby declare that the products listed below are in conformity with the provisions of the Machinery Directive directive 2006 42 EC as amended The following harmonized standards have been applied SFS EN ISO 12100 SFS EN IS...

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