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Avalon Astoria 2003, User Manual

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Avalon Astoria 2003 User Manual Download Page 17

Installation

1 5

Travis Industries 

4050504 

1 0 0 - 0 1 1 5 4

Installation Example: Masonry Fireplace Hearth Stove

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Outside air 
may be 
drawn from 
the ash 
cleanout.

6” Min.

“L” Vent

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Storm Collar

Vertical Cap

Cover Plate (non-combustible)

Silicone

Seal the cover 
plate with silicone.

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NOTE: you will probably need a short horizontal section 
here to clear the lintel and allow the hopper lid to open.

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Allow room for the 
hopper lid to open

Lintel

3”

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Seal each vent 

section (including 

adapters, elbows, 

etc...) by injecting a 

liberal amount of 

500° F. RTV 

silicone into the gap 

between sections. 

500

° F. RTV 

Silicone

57-1/2”

“L” Vent Flex 
Section

Summary of Contents for Astoria 2003

Page 1: ...e to follow these instructions could result in property damage bodily injury or even death Contact local building or fire officials about restrictions and installation inspection requirements in your...

Page 2: ......

Page 3: ...make the installation and operation of your new heater an easier and more enjoyable experience We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from y...

Page 4: ...adhered to Do not use makeshift methods or compromise in the installation Never try to repair or replace any part of the heater unless instructions are given in this manual All other work should be do...

Page 5: ...E Turning the Mode Switch to OFF does not disconnect all power to the heater The exhaust system should be checked twice a year minimum for any build up of soot or creosote This Manual Do not throw thi...

Page 6: ...Installation Example Interior Masonry Chimney 17 Operation Safety Notice 18 Location of Controls 18 Starting the Heater for the First Time 18 Curing the Paint 18 Priming the Auger 18 Loading Pellets 1...

Page 7: ...s Air Inlet 1 3 4 Outside Diameter A 4 Diameter Exhaust 10 1 2 17 5 8 1 2 7 1 4 Center Line 33 3 8 26 1 2 28 This tab is for the scraper rod tool Electrical Specifications Electrical Rating 115 Volts...

Page 8: ...ve locate the wall studs for horizontal penetrations and ceiling trusses for vertical penetrations You may wish to adjust the stove position slightly to ensure the vent does not intersect with a frami...

Page 9: ...AAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA 6 Minimum AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAA...

Page 10: ...INGS MAKE SURE TO MAINTAIN 3 CLEARANCE TO ANY COMBUSTIBLES No more than one tee and 180 of elbows one tee with two 90 elbows one tee with one 90 and two 45 elbows etc Maximum Venting Distance Vent mus...

Page 11: ...ion is located on a windy side of the house an approved house shield is recommended to prevent soot from building up on the side of the house Must not be located where it will become plugged by snow o...

Page 12: ...We recommend the Travis Industries Outside Air Kit part 99200136 Must not terminate above or within 1 of the chimney termination Must have a rain cap or down turned elbow to prevent water from enteri...

Page 13: ...al restrictor position will vary over time as soot builds up inside the exhaust system make sure the homeowner knows how to visually inspect the flame and adjust the restrictor Not Enough Air If clink...

Page 14: ...12 Minimum Horizontal Rain Cap Wall Thimble note 3 clearance between vent and combustibles Outside Air Type L Vent 12 Minimum A A A A A A A A A A A A AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAA AA AA...

Page 15: ...AAA AAAAAAAAAAAAAA AAAA AAAA AAAA AAAA AAAAAAAAAAAAA AAAAAAAAAAAA AA AA AA AA AA AA AA AA AA AA AA AA AA AA Floor Protection AA AA AA AAAAAAA AAA AA AA AAAAAAA AAAAAAA AAAAAAA 24 Minimum Insulation mu...

Page 16: ...AAAAAAAA AAAA AAAA AAAA AAAA AAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAA A A A A A A A A A A A A A A A A Floor Protection AA AA AA AAAAAA AAAAAA AAAAAA AAAAAA AA AA AA Outside air may be drawn from a ventil...

Page 17: ...AA AA AA AA AA AA AA AA AA AA AA AAA AAA AA AA AA AA AA AA AA AA AA AAA AAA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA A...

Page 18: ...AAAA AAAA AAAA AAAA Storm Collar Vertical Cap Cover Plate non combustible Silicone Seal the cover plate with silicone NOTE you will probably need a short horizontal section here to clear the lintel a...

Page 19: ...A AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA...

Page 20: ...mote required for Auto Operation To Open the Control Panel Use the knob to open up this panel revealing the control panel Firepot O F F RO OM TE M P F F SET TEM P TIM ER MIN Tim e Set Tim e Can cel A...

Page 21: ...es very hot do not touch the area below the handle The Two Modes of Operation Manual Manual mode requires the user to turn the heater on and off manually Auto requires a thermostat Auto mode allows yo...

Page 22: ...ate selected on the Heat Output dial HEAT OUTPUT AUTO OFF MANUAL AA AA MANUAL START FAULT W O L H E D M I G H W O L H E D M I G H FAN To Shut Down Move the mode switch to OFF The exhaust blower will s...

Page 23: ...0 80 90 50 60 70 80 90 Robertshaw To Adjust the Heat Adjust the Heat Output dial to meet the heating requirements you desire NOTE If you find that the stove turns on and off repeatedly you may wish to...

Page 24: ...ut 5 yet the firepot does not remain clean the stove needs to be cleaned and checked for air leaks see Maintenance section of this manual Too Much Air If the flames are too active small flickering fla...

Page 25: ...es on when an error occurs The stove runs out of pellets During initial start up for a split second or for improper electrical frequency A start up sequence that does not result in the heater coming u...

Page 26: ...adjustment see Restrictor Adjustment in the installation section of this manual The door glass or ashpan is open or has an air leak The firepot requires cleaning The exhaust system requires cleaning A...

Page 27: ...A A A A A A A A A A A A AA AA AA AA A A A A A A A A AA A A AA A A A A AA A A A AA AA A A A A A A A A A A A A A A AA AA AA AA A A AA AA AA AA A A A A A A A A A A A A A A A A A A A A A A A A A A A A A...

Page 28: ...the stove With the door closed insert the included tool into the hole on the heat exchanger cleaning rod Move the heat exchange cleaner up and down several times Vacuum Hopper Run the stove until the...

Page 29: ...r the bracket before tightening NOTE Do not overtighten the pawl This can permanently damage the latch and prematurely wear out the door gasket Door Frame Bracket attached to side of heater Pawl Lock...

Page 30: ...side Lift the firepot out of its holder Slide the ash pan trap door forward to expose the ash dumps the door can be removed and cleaned if necessary Brush all flyash into the ash dumps including the...

Page 31: ...op of the firebox The two tabs at the outside back corners insert into notches at the right and left rear corners of the firebox walls The baffles install on ledges above the firebrick Air Tubes Fireb...

Page 32: ...ration of the room heater will lead to some soot formation which will collect in the exhaust venting system The exhaust venting system should be inspected at least once every year to determine if clea...

Page 33: ...Blower Housing Exhaust Box Phillips Screwdriver Restrictor Knob Clean the Vent make sure the stove and vent is cool Check the vent sections for creosote accumulation indicating a poorly burning stove...

Page 34: ...ould engage with a slight amount of resistance yet not be difficult to engage If the glass is cracked replace The glass is held in place by glass clips that are underneath the airwash brackets See the...

Page 35: ...may produce a low hum particularly on HIGH This sound will change as the FAN dial is turned Heat Exchanger Tubes You may hear the heated air being forced through these tubes by the convection fan Exh...

Page 36: ...or equivalent Minimum Clearance to Combustible Materials Measured to Stove Top BACKWALL LEFT SIDEWALL FLOOR PROTECTOR A C H H B G E ADJACENT WALL ADJACENT WALL D D RIGHT SIDEWALL E Interior Vertical...

Page 37: ...er components due to water or weather damage which is the result of but not limited to improper chimney venting installation 7 Exclusions to this 7 Year Warranty include injury loss of use damage fail...

Page 38: ...is within range of the 50 length of thermostat wire It should be centralized in the room and away from the heater The wire may be routed externally on the wall or behind the wall preferred 3 Follow t...

Page 39: ...ssemble the log shelf following the directions below Right Log Shelf Leg Left Log Shelf Leg Log Shelf Cross Brace 3 8 Nutdriver Nuts 3 Remove the firepot from the pellet stove Center the log shelf ass...

Page 40: ...3 Firebox Cleaning 28 Fireplace Installation 15 Firepot Cleaning 25 Firepot Inspection Inspect the Burn 24 Flames Inspect the Burn 24 Floor Protection Requirements 6 Fuel 5 Gasket door glass inspectio...

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