Avalon 996 Extended Owner'S Manual Download Page 42 | Manualshive

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Page 42

PREPARATION FOR INSTALLATION -
ZERO CLEARANCE (METAL) FIREPLACE

READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR NEW APPLIANCE. FAILURE TO
FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH.

PREPARATION:

1.  Remove all tape and packaging.
2.  Remove the wood shipping frame from around and under the appliance.
3.  Check that no parts have become loose and the appliance has not been damaged during shipping.
4.  Remove the hardware pack from the appliance.
5.

READ THE OWNER'S MANUAL BEFORE PROCEEDING.

*

Appliance should be located such that no doors, drapes, furniture or other combustibles can be
placed close or swing closer than the minimum 36" clearance.

*

The appliance must be installed in a level, secure position.

REQUIRED FLOOR PROTECTION:

NOTE: Minimum hearth extension of 38 5/8" width by 18" depth from fireplace insert door opening is
required.

CHIMNEY LENGTH

Maximum

Minimum

Vertical

33 Feet

15 Feet

O P T I O N S

Your fireplace insert comes completely assembled. Options available for your fireplace insert are listed
below. Installation instructions for these options are in the section "INSERT OPTIONAL EQUIPMENT".

1. Surround Panels - 8", 10", and 12" Sizes (Brass Trim is included with Surround Panels)
2. Blower, Front

S A F E T Y

For your safety, examine the fireplace and chimney prior to installation of the appliance to determine that
they are free from cracks, creosote deposits, blockages, or other signs of deterioration. If evidence of
deterioration is noted, the insert should not be installed until after repairs have been made.

Your Avalon 996 is listed for installation into the following brands of zero clearance (metal) fireplaces.

¥ Marco

¥ Majestic

¥ Heatilator

¥ Preway

¥ Tempco

¥ Superior

When lifting the appliance, you may choose to remove the interior components to make it lighter. Refer to
the section "REPLACEMENT PARTS AND REMOVAL INSTRUCTIONS" for the proper sequence of
removal and replacement of internal components.

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Summary of Contents for 996 Extended

Page 1: ......

Page 2: ...N THE VICINITY OF THIS APPLIANCE THIS APPLIANCE MUST BE CONNECTED TO A LISTED HIGH TEMPERATURE RESIDENTIAL TYPE CHIMNEY OR AN APPROVED MASONRY CHIMNEY WITH A STANDARD CLAY TILE OR STAINLESS STEEL LINER NEVER BLOCK FREE AIRFLOW THROUGH OPEN VENTS ASHES MUST BE DISPOSED OF IN A METAL CONTAINER WITH A TIGHT FITTING LID AND PLACED ON A NON COMBUSTIBLE SURFACE BEFORE FINAL DISPOSAL NEVER TRY TO REPAIR ...

Page 3: ... EQUIPMENT 28 INSULATION INSTALLATION INSTRUCTIONS 30 PREPARATION FOR INSTALLATION MASONRY FIREPLACE INSERT 32 MASONRY FIREPLACE INSERT SPECIFICATIONS 33 MASONRY FIREPLACE INSERT INSTALLATION Installation Using a Direct Connection 35 Installation Using a Positive Connection 37 Installation Using a Face Seal Connection 39 INSTALLATION OF A FIREPLACE BLOCK OFF PLATE 40 ZERO CLEARANCE METAL FIREPLACE...

Page 4: ... EPA Method Maximum Burning Time Hours 9 Flue Opening Diameter 6 Height from floor to top of stove on 9 9 6 Flush Top Flue 9 9 6 Extended 45o Flue No Legs 21 1 8 21 Steel Legs 27 5 8 27 1 2 Brass Legs 29 28 7 8 Cast Legs 29 28 7 8 Pedestal 32 5 8 32 1 2 Overall Width 25 5 8 25 5 8 Overall Depth Including Ashlip 24 1 8 24 1 8 Weight 325 lbs On Pedestal Fuel Solid Wood Only Emissions Efficiency Heat...

Page 5: ...feet higher than the highest part of the roof opening through which it passes 2 And at least 2 feet higher than any part of the roof within 10 feet measured horizontally A chimney must meet requirement 1 and requirement 2 This rule required by all building codes applies to both factory built and masonry chimneys Minimum Chimney Height on a Sloped Roof 2 Minimum 10 3 Minimum Ridge Minimum Chimney H...

Page 6: ...igned to catch sparks and burning particles emitted with the smoke may be included with factory built chimney caps These spark arresters may become encrusted with creosote blocking the proper flow of flue gases out of the chimney When burning wood it is recommended that the spark arrester be cleaned regularly or removed entirely unless individual conditions or local codes require their use Determi...

Page 7: ...mum clearances other than 2 inches are sometimes required by the manufacturer Maintain a minimum clearance of 2 or what the manufacturer requires whichever is greater Masonry Chimneys If you are going to use an existing masonry chimney for your wood heating appliance make sure the chimney is inspected and found in good and safe condition If the existing chimney is not in good condition repairs sho...

Page 8: ...aligned Carefully lower the pedestal making sure to keep the trim in place Repeat the process for the rear trim 2 Steel Leg Kit Assembly Open the box marked Steel Leg Kit and remove the four 6 1 2 high black steel legs complete with rubber tipped leveling bolts the four attachment bolts 3 8 diameter 16 x 3 4 hex head bolts and the washers Raise the stove on some pieces of lumber to a height of abo...

Page 9: ...nt along the top of the stove Follow the directions below to attach the blower 1 The stove should be attached to the pedestal Before installing the blower first remove the 6 x 4 knock out on the bottom rear of the stove by prying it out with a screwdriver this is the opening to the convection chamber Do not remove These knock outs are for the universal rear blower Do not remove The front knock out...

Page 10: ... blower is turned off by turning it all the way counter clockwise Turning the knob clockwise will decrease the speed of the blower 6 Universal Blower Rear For 996 Flush Top Flue Only The universal rear blower is designed to improve the natural convection of the stove by pushing air through the convection chamber of the stove and causing the heated air to exit through the vents along the top of the...

Page 11: ...etal between the two knock outs removed in step 1 Insert the two thermodisk wires into the eye of the wire clip and pull the slack wire out of the stove Slide the wire clip over the edge of the strip of metal between the two knock outs Feed the two thermodisk wires into the eye of the wire clip NOTE The wires coming from the thermodisk assembly must not have too much slack Ð these wires pass near ...

Page 12: ... should be switched OFF for approximately 30 minutes after each reload of the stove This is to allow the stove to reach operating temperature Speed Control Rocker Switch If OFF is selected the blower will always be off even if on automatic Mode Rocker Switch If OFF is selected the blower will always be off no matter what the speed setting is at RUN OFF STARTUP AUTO OFF MAN 7 Blower Front The front...

Page 13: ...es the stove line up with the flue in the right location avoiding structural members of the roof 2 Does the hole that is cut in the floor and hearth for the outside air kit or boot avoid all structural members of the floor These two questions must be considered in determining the final location for the stove To determine the size shape and location of the hole in the hearth and floor refer to the ...

Page 14: ...rotection must extend under the appliance Front 16 Sides 6 Back 6 Chimney Lengths Maximum Minimum Vertical 33 Feet 15 Feet If you are going to use a factory built chimney it should be 6 in diameter and a type suitable for use with solid fuels Follow the manufacturer s installation instructions packaged within the chimney appliance Wall ceiling or roof penetrations can be made only with U L listed ...

Page 15: ...lush Top Flue 14 14 1 2 11 23 1 2 15 1 2 19 1 2 14 9 1 2 7 1 2 23 10 15 1 2 996 Extended 45o Flue 14 17 1 2 11 23 1 2 15 1 2 16 1 2 16 14 7 1 2 25 10 12 Cornerwall C F Cornerwall F C Components required for alcove mobile home and reduced clearance installations are one of the following listed double wall connectors and chimney systems DURAVENT model DVL with DURA PLUS chimney AMERI TEC model DCC w...

Page 16: ...3 8 12 13 16 15 Firebox Front 24 1 8 25 5 8 19 3 8 12 13 16 3 5 8 Firebox Front 10 3 8 SIDE VIEW 996 Flush Top Flue 996 Extended 45o Flue See Chart Below See Chart Below 2 7 8 Overall Height With 996 Flush Top Flue 996 Extended 45o Flue Steel Legs 27 5 8 27 1 2 Brass Legs 29 28 7 8 Cast Legs 29 28 7 8 Pedestal 32 5 8 32 1 2 ...

Page 17: ...les and the placement of the chimney NOTE When the chimney connector extends to a standard ceiling as shown to the right a support package and sometimes a chimney connector adapter are installed at the ceiling Working from the attic or roof sufficient sections of factory built chimney available in different lengths are installed to go through the space above the ceiling then through and above the ...

Page 18: ...ake sure to take into consideration the necessary clearances to combustibles and the placement of the chimney NOTE In rooms with cathedral ceilings the roof and ceiling are combined For this type of installation manufacturers of factory built chimneys provide a special cathedral ceiling roof support kit with instructions that should be followed Chimney Connector Minimum Air Space in Accordance wit...

Page 19: ...tove make sure to take into consideration the necessary clearances to combustibles and the placement of the chimney NOTE An exterior chimney is subject to cold outdoor temperatures leading to greater heat loss creosote accumulation and moisture condensation in the chimney To reduce this possibility the chimney may be enclosed in a chase Specified minimum clearances from combustibles must be mainta...

Page 20: ...ow the directions for making a block off plate in the section titled INSTALLATION OF A FIREPLACE BLOCK OFF PLATE 3 Follow all of the clearance regulations for placement of your stove specified in the sections titled FREESTANDING INSTALLATION SPECIFICATIONS and PREPARATION FOR INSTALLATION FREESTANDING Furthermore make sure the stove also meets the specifications listed in the sections titled FIREP...

Page 21: ...Open Airtight Insulated Clean Out Stainless Steel Chimney Liner System Follow Liner Manufacturer s Instructions on Installation and Support Floor Protection Min 18 Min 16 996 Flush Top Flue Shown Here Ð Follow the clearances for the 996 Extended 45 Flue when that model is used Combustible Mantle Follow the directions on the previous page for installation ...

Page 22: ...TALLATION SPECIFICATIONS and PREPARATION FOR INSTALLATION FREESTANDING Furthermore make sure the stove also meets the specifications listed in the sections titled FIREPLACE INSERT SPECIFICATIONS and PREPARATION FOR INSTALLATION MASONRY FIREPLACE INSERT for clearance to the masonry fireplace 4 Once the plate is in position slide the pipe into the plate up through the damper It must extend up to the...

Page 23: ... Open Airtight Insulated Clean Out Floor Protection Stainless Steel Chimney Connector Must Extend 1 past the Block off Plate or to the Flue Liner Min 18 Min 16 996 Flush Top Flue Shown Here Ð Follow the clearances for the 996 Extended 45 Flue when that model is used Combustible Mantle Follow the directions on the previous page for installation ...

Page 24: ...HIMNEY INFORMATION REGULATIONS 2 Close the damper and seal the edges with non combustible material It is a good idea to also remove the damper control rod to avoid anyone trying to re open the damper 3 Follow all of the clearance regulations for placement of your stove specified in the sections titled FREESTANDING INSTALLATION SPECIFICATIONS and PREPARATION FOR INSTALLATION FREESTANDING Furthermor...

Page 25: ...aled Minimum Clearance from Chimney Connector to Unprotected Ceiling 18 Listed or Approved Thimble Assembly Combustible Wall 1 Clearance for Completely Exterior Chimney or 2 Clearance for Interior Chimney and 2 Clearance for N F P A 211 Type Approved Thimbles Chimney Connector Min 15 1 2 for Single Wall 10 for Reduced Clearance Connector 996 Flush Top Flue Shown Here Ð Follow the clearances for th...

Page 26: ...owing requirements are mandatory for installation into a mobile home 1 The stove must be permanently bolted to the floor of the mobile home Some states do not require this check with your local building department 2 The stove must have a permanent outside air combustion air intake The Pedestal Option is equipped with provisions for outside air Please see the instructions for the Outside Air Kit an...

Page 27: ... Flue Non Combustible Alcove 996 Flush Top Flue 996 Extended 45o Flue A Sidewall to unit 14 16 A Sidewall to unit 6 6 B Backwall to unit 9 1 2 14 B Backwall to unit 2 4 D Connector to sidewall 23 25 D Connector to sidewall 15 15 E Connector to backwall 10 10 E Connector to backwall 2 1 2 2 G Max Depth of Alcove 48 48 G Max Depth of Alcove 48 48 H Min Width of Alcove 53 1 2 57 1 2 H Min Width of Al...

Page 28: ...his will insure a good seal and provide a more attractive facade When determining your surround panel size remember that the panels must overlap the fireplace opening in both width and height The surround panels may overlap the fireplace opening by more than the 1 4 recommendation if it is to allow for a complete seal Any questions on selection of the surround panels should be directed towards you...

Page 29: ...e mounting angle and drill 11 64 holes where the marks were placed Drill only enough to penetrate one layer of metal Using a 5 16 nutdriver or large screwdriver screw the thread cutting screws into these two holes The holes are now pre threaded remove the screws Place the mounting angle back over these holes and attach it to the insert with the two thread cutting screws Mounting Angle should be fl...

Page 30: ...urround panel kit and includes all of the items needed for installation 1 Lay the three pieces of brass trim on the floor in front of the insert Arrange the brass trim so that it resembles the illustration below The rounded edge of the trim that will be facing outwards when installed should be facing down L Brackets Top Trim Lay the trim on the floor in front of the insert with the rounded portion...

Page 31: ...the blower assembly slide over the front edge of the sheet metal under the appliance You should be able to feel the blower assembly snap into place as you slide it in This is all the assembly needed to attach the blower assembly Rear of Blower Assembly Side View Sheet Metal Below Ashlip Clip One on each side Avalon Stove or Insert FRONT OF STOVE 2 Plug in the blower and test its operation It shoul...

Page 32: ...and 12 Sizes Brass Trim is included with Surround Panels 2 Blower Front SAFETY For your safety examine the fireplace and chimney prior to installation of the insert to determine that they are free from cracks loose mortar creosote deposits blockages or other signs of deterioration If evidence of deterioration is noted the insert should not be installed until after repairs have been made Any openin...

Page 33: ...Flue 996 Extended 45o Flue 24 1 8 4 25 5 8 19 3 8 12 13 16 15 Firebox Front 24 1 8 25 5 8 19 3 8 12 13 16 3 5 8 Firebox Front 10 3 8 FIREPLACE SIZING Measure and center the appliance into the fireplace based on the provided measurements A Minimum Height Front B Minimum Height Back C Minimum Width Front D Minimum Width Back E Depth into Fireplace F Extension onto Hearth 996 Flush Top Flue 21 3 4 21...

Page 34: ...ce Facing Surround Panel Combustible Surface Combustible Surface NOTE For clearances use this clearance diagram or the clearance diagram on the safety label attached to the back of the appliance LEVELING BOLTS If your fireplace is stepped down from the hearth you will be required to use the leveling bolts located within the hardware package Prior to placing the insert in the fireplace opening meas...

Page 35: ... liner or at least one foot past the block off plate 5 You may now place your new appliance into the fireplace opening and position the connector pipe so that it can be easily pushed into the flue opening on top of the insert You may want to use a towel or blanket to protect the floor while positioning the insert Block off Plate 6 Once this has been accomplished reach in and pull the connector pip...

Page 36: ...nspection and cleaning SIDE VIEW OF FIREPLACE INSERT DIRECT CONNECTION Non Combustible Material Optional Surround Panel Block off Plate Remove Damper or Wire it Open Stainless Steel Chimney Connector Must Extend to Clay Flue Liner or at least one foot beyond Block off Plate Insulation Optional Airtight Insulated Clean Out Clay Flue Liner with Required Air Space Block off Plate Insulation 18 Min 99...

Page 37: ...RT SPECIFICATIONS and PREPARATION FOR INSTALLATION MASONRY FIREPLACE INSERT 4 If you are using a block off plate slide the pipe into the plate up through the damper If you are not using a block off plate make sure the last segment of the positive connection will reach the insert once it is inserted into the fireplace 5 You may now place your insert into the fireplace opening and position the conne...

Page 38: ...Stainless Steel Chimney Liner System Follow Liner Manufacturer s Instructions on Installation and Support Optional Face Seal Must be sealed at the top preferable or with a block off plate 18 Min 996 Extended 45 Flue Shown Here Ð Follow the clearances for the 996 Flush Top Flue when that model is used 9 To install the surround panels follow the directions listed in the section INSTALLING SURROUND P...

Page 39: ...outlined in the section titled CHIMNEY INFORMATION REGULATIONS Make sure the fireplace and chimney are thoroughly cleaned and in good condition 2 Follow all of the regulations and guidelines specified in the sections titled FIREPLACE INSERT SPECIFICATIONS and PREPARATION FOR INSTALLATION MASONRY FIREPLACE INSERT 3 Wire open or remove the fireplace damper 4 Follow the directions specified in the se...

Page 40: ... Measure the width below damper area from side to side at front of smoke chamber Label this Measurement B 3 Measure the depth below damper front to back of smoke chamber Label this Measurement C 4 Make a template of your measurements but add 2 to each of the sides CROSS SECTION OF FIREPLACE B C A Your template should resemble the drawing on the next page with the dotted lines indicating your initi...

Page 41: ... of where to cut the 6 1 4 hole in the sheet metal plate so that it lines up with the chimney flue opening and the final position of the wood burning appliance then cut the hole If you are installing surround panels with your insert refer to the section SURROUND PANEL INSTALLATION for how to position your insert correctly 7 Put the plate in position and drill the mounting holes Then bolt into posi...

Page 42: ...required CHIMNEY LENGTH Maximum Minimum Vertical 33 Feet 15 Feet OPTIONS Your fireplace insert comes completely assembled Options available for your fireplace insert are listed below Installation instructions for these options are in the section INSERT OPTIONAL EQUIPMENT 1 Surround Panels 8 10 and 12 Sizes Brass Trim is included with Surround Panels 2 Blower Front SAFETY For your safety examine th...

Page 43: ... Front 24 1 8 25 5 8 19 3 8 12 13 16 3 5 8 Firebox Front 10 3 8 FIREPLACE SIZING Measure and center the appliance into the fireplace based on the provided measurements A Minimum Height Front B Minimum Height Back C Minimum Width Front D Minimum Width Back E Depth into Fireplace F Extension onto Hearth 996 Flush Top Flue 21 3 4 21 3 4 27 5 8 27 5 8 15 5 3 8 996 Extended 45o Flue 21 21 27 5 8 27 5 8...

Page 44: ...le Surface Combustible Surface NOTE For clearances use this clearance diagram or the clearance diagram on the safety label attached to the back of the appliance LEVELING BOLTS If your fireplace is stepped down from the hearth you will be required to use the leveling bolts located within the hardware package Prior to placing the insert in the fireplace opening measure the step down Screw the 1 2 bo...

Page 45: ...zero clearance fireplace to illustrate which parts may or may not be removed Parts that may be removed 1 Damper plate Must be removed 2 Smoke shelf 3 All internal baffles 4 Grates Must be removed 5 Metal Screen 6 Glass Screen or Doors Parts that may not be removed Masonry lining or firebricks Any insulating materials Any structured rigid frame members metal sides floor door frame face of fireplace...

Page 46: ...e connected to the appliance BLOCK OFF PLATE 14 14 6 1 4 1 8 Holes 9 You can now place your appliance into the fireplace opening and position the starter pipe so it can be easily pushed into the flue opening on top of the insert 10 If the stove needs to be leveled follow the directions for using the leveling bolts described in the specifications portion for zero clearance installation 11 Once the ...

Page 47: ...d by rotating it up and down When it is completely down it is in the fully closed position In the upwards position it is in the fully open position allowing for the most amount of air into the firebox increasing combustion The Combustion Air Control is operated by rotating it up or down In the down position it is fully closed In the up position it is fully open ...

Page 48: ... medium temperatures Also the viewing glass may become somewhat obscure the first few times as your appliance is drying all moisture from bricks and even the steel itself 4 Next add two or three medium size dry logs use of green or wet wood in your appliance will develop creosote cloud glass and greatly decrease its efficiency At this time establish a hot fire with a bed of red hot coals 5 To slow...

Page 49: ...uld be able to maintain a fire for about 9 hours depending on the type of wood used and still have a coal bed with no visible flame left to start the morning fire To re establish a fire after an overnight burn open the controls fully and stir the ashes to bring hot coals to the surface Then follow the instructions under first fire If you dampen the fire down too low you will not only lower the hea...

Page 50: ...necessary to reload the appliance more often The chart below outlines the advantages of using hardwood SPECIES LBS CORD BTU s CORD Hours per Cord at 40 000 BTU s per Hour ALDER 2540 19 050 000 476 APPLE 4400 33 000 000 825 ASH 3440 25 800 000 645 BIRCH 3040 22 800 000 705 CEDAR 2060 15 450 000 386 COTTONWOOD 2160 16 200 000 405 DOGWOOD 4320 31 725 000 793 ELM 2260 16 950 000 423 FIR DOUGLAS 2970 2...

Page 51: ...s less apt to form creosote deposits Any moisture in the wood reduces the recoverable heat because water absorbs heat in the process of being changed to steam The net heat from a pound of completely dry no moisture hardwood is about 7 950 BTU s All wood has some moisture in it which reduces the net usable heat at a rate of 1 200 BTU s per pound of water The moisture in the wood of living trees var...

Page 52: ...re some arrangement for ventilation is necessary It is also desirable to hold the plastic away from the rough ends of the wood to prevent abrasion allow air to flow and keep any condensation from re wetting the wood SOLAR WOOD DRYER In sunny weather the temperature within the dryer rises much higher than outside temperatures warming the wood and evaporating the contained moisture Raise stack off t...

Page 53: ...over and near the house so that valuable space in the house is not used insects are kept outside and the dirt problem is reduced Store the wood under cover to keep it dry and its fuel value high It can be stored in a wood shed utility building garage or under a sheet of plastic or sheet metal roofing When drying wood the greater the surface area exposed to the air the more rapid the drying Wood gr...

Page 54: ...oodshed it may dry to between 10 and 15 moisture content and wood may dry to between 5 and 12 in the house End braces can be used if you have difficulty stacking wood and if the pile collapses at either end Constructed with two by fours end braces are like book ends and can be built to accurately measure a standard cord The boards beneath the woodpile keep the bottom row off wet ground In some hom...

Page 55: ... If the appliance glows red it is over fired 6 Keep all household combustibles and appliance fuel at least 3 feet from the appliance at all times Store fuel in a dry place well away from the appliance 7 Do not support or elevate the fire off of the firebrick Burn the fire directly on the bricks Do not use a grate 8 Educate your children of the dangers associated with fire and the presence of a hot...

Page 56: ...bustible floor or on the ground well away from any combustible material pending final disposal If the ashes are to be disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders have thoroughly cooled Other waste must not be placed in this container BRASS CLEANING Your Avalon 996 may come with a solid brass door ashlip trim and pan...

Page 57: ...ants will only last a few days CHECK FOR CREOSOTE Creosote is a tarry liquid or solid resulting from the distilling of wood during the combustion process Using wet wood or burning at lower temperatures will result in a heavier creosote deposit Creosote vapors will condense in a relatively cool chimney flue of a slow burning fire As a result creosote residue accumulates on the interior surface of t...

Page 58: ... scraper With a flashlight check to see that all of the firebrick lining the firebox is in good condition If any of the firebrick is cracked or broken follow the directions in the section titled REPLACEMENT PARTS AND REMOVAL INSTRUCTIONS for removal and replacement of any damaged firebrick APPLIANCE TOUCH UP The outside of the appliance can be touched up using high temperature Forrest Stove Brite ...

Page 59: ...ion air control closed Combustion air inlet is not blocked Combustion air control is open Lazy orange smoky flame Bad Fuel Restricted Flue Poor Draft Wood is dry seasoned Chimney is clean unrestricted Sufficient chimney length correct size Smoke smell inside house Restricted chimney or reverse flow down draft Air leak from faulty door or glass gasket Door is out of adjustment Chimney is clean unre...

Page 60: ... 4 Firebrick note size 90 4000 1 1 4 x 4 1 2 x 9 Secondary Air Tube 92 5001 21 1 4 Long Baffle Support Angle 90 5032 Door Handle 90 2050 Wood Air Control Handle 90 2054 Wood Owner s Manual 92 3002 Glass Clip with Gasket 92 1480 Ceramic Blanket 90 5040 22 1 2 x 9 1 2 Door Cam 90 2041 Cast Brass Removal Instructions The remaining text in this section details the items below Make sure to follow the d...

Page 61: ...rew Glass Clip with Gasket DOOR Removing and Replacing the Glass Gasket A damaged or deteriorated glass gasket will allow air to enter the appliance through the space between the door and glass This may cause smoke to enter the room and hamper efficient burning To replace the glass gasket follow the directions for removal of the glass and when re installing place the new gasket in place Removing a...

Page 62: ...nd can be damaged 3 Note the illustration to the right The baffle firebricks can only be accessed after the ceramic blanket and holder have been removed 4 Remove the ceramic blanket holder by reaching into the space between the door and baffle angle grasping the holder and pulling it forward and rotating it down See the illustration on the following page 5 Remove the ceramic blanket by pulling it ...

Page 63: ... center three firebricks to the side before removing in the same fashion Remove the ceramic blanket by CAREFULLY pulling it out of the slot between the baffle and the door Use both hands and an even pulling action to prevent tearing 3 1 4 5 2 REMOVING THE SIDE AND BACK FIREBRICKS 1 Make sure the appliance is cool and cleaned out 2 Follow the directions for removing the baffle top firebricks The ba...

Page 64: ...ing it 90 degrees and pulling it upwards Make sure to grasp the door by both ends It is heavy and can be damaged 3 Follow the directions for removing all of the back firebricks Remove the center forward firebrick by lifting its front top edge see illustration below Do not use any object to pry the firebrick for this may cause the firebrick to chip or crack 4 Remove the rest of the front bricks one...

Page 65: ...nto the hole Therefore you may have to pry with some amount of force when trying to remove them Secondary Air Tube Pins that hold Secondary Air Tube and Collar in Place Collar Side of Firebox Slide collar to the left after removing both of the pins Short Tube that is welded to the side of the firebox One pin holds the secondary air tube to a collar while the other pin holds the collar to a short t...

Page 66: ...ce is covered by this warranty If the appliance is used for commercial purposes it is excluded from this warranty No dealer distributor or similar person has the authority to represent or warrant AVALON products beyond the terms contained within this warranty TRAVIS INDUSTRIES INC assumes no liability for such warranties or representations THIS LIMITED WARRANTY IS THE ONLY WARRANTY SUPPLIED BY TRA...

Page 67: ...Page 67 SAFETY LABEL The following is a safety label that is attached to your appliance for installation purposes It is included here in case it is removed or becomes unreadable ...

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