Autoquip SRP Installation, Operation And Service Manual Download Page 1

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INSTALLATION, OPERATION

AND SERVICE MANUAL

‘SRP’-‘SRPR’-‘SRPRB’

POWERED TURNTABLE

P.O. Box 1058

•

1058 West Industrial Avenue

•

Guthrie, OK 73044-1058

•

888-811-9876

•

405-282-5200

•

FAX: 405-282-3302

•

www.autoquip.com

Item

830SRP

Version 2.0

10/2009

Summary of Contents for SRP

Page 1: ...ERATION AND SERVICE MANUAL SRP SRPR SRPRB POWERED TURNTABLE P O Box 1058 1058 West Industrial Avenue Guthrie OK 73044 1058 888 811 9876 405 282 5200 FAX 405 282 3302 www autoquip com Item 830SRP Versi...

Page 2: ...Please read and understand this manual prior to installation or operation of this equipment Failure to do so could lead to property damage and or serious personal injury If any questions arise call a...

Page 3: ...oncealed damage found that was not noted on the delivery receipt should be reported in writing to the delivering carrier within 48 hours The following is a checklist that will aid you in the inspectio...

Page 4: ...trained personnel and authorized personnel shall be permitted to operate this turntable BEFORE OPERATION Before using the unit the operator shall have Read and or had explained and understood the manu...

Page 5: ...ly exercise safe practices whenever exposed to this equipment ____________________________________________________________ DANGER Identifies a hazardous situation which if not avoided will result in d...

Page 6: ...in serious personal injury or death DANGER HIGH VOLTAGE Disconnect and or lock out the electrical supply to the power unit per OSHA regulations prior to any maintenance being performed DANGER To avoid...

Page 7: ...or damaged they should be replaced with new decals Contact Autoquip for replacements WARNING Do not install the turntable in a pit unless it has beveled toe guards or other approved toe protection A s...

Page 8: ...rself with the operator s manual before operating this equipment NOTICE Do not continue to depress the CW or CCW switch if the platform does not turn or if the platform is jammed To do so may result i...

Page 9: ...als Item No Qty Description Part No 1 3 DECAL CAPACITY x 000 POUNDS 2 1 2 x 11 36401586 2 2 DECAL WARNING NO RIDERS 2 x 6 36403707 3 2 AUTOQUIP LOGO 3 x 7 36403220 4 1 AUTOQUIP Serial Number Nameplate...

Page 10: ...CATION Note Labels shown here are not actual size see Figure 1 for location of label on Turntable Figure 2 Capacity Decal 36401586 Figure 3 WARNING NO RIDERS Decal 36403707 Figure 4 AUTOQUIP LOGO Deca...

Page 11: ...EL IDENTIFICATION Note Labels shown here are not actual size see Figure 1 for location of label on Turntable Figure 5 Serial Number Nameplate 36401560 Figure 6 WIRE CODE Identification Decal 36403343...

Page 12: ...8 60 6 000 42 x 48 24 x 24 10 3 50 485 SRP 48 25 2 500 48 x 48 24 x 24 10 3 50 525 SRP 48 40 4 000 48 x 48 24 x 24 10 3 50 525 SRP 48 60 6 000 48 x 48 24 x 24 10 3 50 525 TURNTABLE SPECIFICATIONS SRPR...

Page 13: ...24 x 24 10 1 00 700 SRPRB 42 48 40 4 000 42 x 48 24 x 24 10 1 00 730 SRPRB 42 48 60 6 000 42 x 48 24 x 24 10 1 00 755 SRPRB 48 25 2 500 48 x 48 24 x 24 10 1 00 775 SRPRB 48 40 4 000 48 x 48 24 x 24 10...

Page 14: ...Contact Autoquip Service Department for questions on turntable loading WARNING Load the turntable top as evenly as possible to prevent overloading Excessive eccentric loading may overstress the turnta...

Page 15: ...connections Operate the turntable to ensure that rotation is in the proper direction 5 If needed shim to the desired height DO NOT spot shim Shim the full length of the base frame This will prevent t...

Page 16: ...ce for the motor control should be set up for testing purposes 3 Make sure the pit floor is clean and level before starting Lower the Lift and Turntable into the pit and check for proper height The tu...

Page 17: ...h they are attached must have toe protection such as beveled toe guards 7 A home position limit switch is mounted to the turntable base and wired to the lift controller This will ensure that the turnt...

Page 18: ...ing distance of at least 36 away from any side of the turntable any time the turntable is operated 1 Press the CW button to cause a clockwise rotation of the turntable When the CW button is pressed th...

Page 19: ...ring is bolted to and rotates the turntable platform in the clockwise direction 2 Press the CCW button to cause a counter clockwise rotation of the turntable Pressing the CCW button will cause the rev...

Page 20: ...or maintenance being performed ROUTINE STATIC INSPECTION 1 Check for unusual wear on the rollers Make sure they are free to rotate and that there is desirable clearance between the rollers and the pla...

Page 21: ...Figure 7 SRP Electrical Schematic 115V 1PHASE CW Rotation w LIMIT SWITCHES 21...

Page 22: ...GENERAL MAINTENANCE Figure 8 SRP Electrical Schematic 115V 1PHASE CW CCW Rotation w LIMIT SWITCHES 22...

Page 23: ...GENERAL MAINTENANCE Figure 9 SRP Electrical Schematic 230V 1PHASE CW CCW Rotation w LIMIT SWITCHES 23...

Page 24: ...GENERAL MAINTENANCE Figure 10 SRP Electrical Schematic 208 230 460V 3PHASE CW Rotation w LIMIT SWITCH 24...

Page 25: ...Y AUTOQUIP OR FOOT SWITCH MS2 CONTACTS MS1 CONTACTS XFMR TRANSFORMER IN ELECT ENCLOSURE SEE ASSEMBLY AND OR SPEC 1 SEE ASSEMBLY AND OR SPEC SHEET FOR SPECIFIC VOLTAGES OR CONTROLS SUPPLIED AND CONFIGU...

Page 26: ...GENERAL MAINTENANCE Figure 12 SRP Electrical Schematic 208 230 460V 3PHASE CW CCW Rotation w Detent LIMIT SWITCHES 26...

Page 27: ...GENERAL MAINTENANCE Figure 13 SRP Electrical Schematic 208 230 460V 3PHASE Single Direction Rotation w Lift DOWN LIMIT SWITCH UP DOWN Rotate 27...

Page 28: ...GENERAL MAINTENANCE Figure 14 SRP SRPRB Electrical Schematic VFD 208 230V 3PHASE W LIMIT SWITCH CW ROTATION 28...

Page 29: ...GENERAL MAINTENANCE Figure 15 SRP SRPRB Electrical Schematic VFD 208 230 460V 3PHASE CW CCW ROTATION 29...

Page 30: ...GENERAL MAINTENANCE Figure 16 SRPA Pneumatic Schematic CW CCW Rotation 30...

Page 31: ...GENERAL MAINTENANCE Figure 17 SRPA Pneumatic Schematic W LIMIT SWITCHES CW CCW Rotation 31...

Page 32: ...rating of 2800 in lbs when used with a single spring and a 4900 in lbs rating when used with two springs Installation 1 Clean shaft and Torque Limiter bore to remove any foreign matter Make sure the s...

Page 33: ...que 1 Back off 3 cap screws B until the points are recessed in the threaded adjusting collar 2 Tighten the threaded adjusting collar by hand and then tighten the cap screws until the heads bottom agai...

Page 34: ...REPLACEMENT PARTS LIST SRP Electric Motor Turntable Parts Figure 19 Replacement Parts Layout Standard Chain and Sprocket Design 34...

Page 35: ...sher 1 16 x 2 Dia UHMW 28 28020097 1 Keystock 1 4 x 2 5 L 31 22011571 1 Chain Tension Bolt 1 2 x 2 1 2 L 32 23510225 1 Hex Nut 1 2 Tension Bolt 33 22011456 2 Bolt 1 2 x 1 1 4 L 36 24002008 2 Washer 1...

Page 36: ...REPLACEMENT PARTS LIST SRPA AIR Motor Turntable Parts Figure 20 Pneumatic Motor SRPA Base Layout 36...

Page 37: ...Washer 1 16 x 2 Dia UHMW 28 28020097 1 Keystock 1 4 x 2 5 L 31 22011571 1 Chain Tension Bolt 1 2 x 2 1 2 L 32 23510225 1 Hex Nut 1 2 Tension Bolt 33 22011456 2 Bolt 1 2 x 1 1 4 L 36 24002008 2 Washer...

Page 38: ...ses Or Motor Humming noise One or more roller tubes are misaligned with respect to the center pin Each tube should be perpendicular to the center pin or the platform will roll across the roller instea...

Page 39: ...Check the air supply at the air motor and resolve air supply issues If turntable is loaded at or below rated capacity and turntable does not rotate adjust torque limiter per adjustment instructions T...

Page 40: ...a manner contrary to the manufacturer s limitations or recommendations as stated in the manual or that have been repaired altered or modified in any manner outside of Autoquip Corp s manufacturing fa...

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