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Automatic Systems SMARTLANE SL 90 Series, Technical Manual

The Automatic Systems SMARTLANE SL 90 Series offers cutting-edge security and convenience. Enhance your operations with this advanced access control system. Unlock all its capabilities by accessing the comprehensive Technical Manual—available for free download at manualshive.com. Upgrade your security with ease and optimize your SMARTLANE experience.

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SL 90X-91X 

Technical Manual

 

 NAM-SL 90X-91X-TM-04-EN-E

 

With a constant view to adopting the latest technological developments, Automatic Systems reserves the right to amend the above information at any time

.

 

 

p. 28/66

 

www.automatic-systems.com

 

8.4. 

RECOMMENDED SPARE PARTS LIST (RECOMMENDED QUANTITIES FOR EVERY SET OF 6 SL UNITS)

 

MODEL  PART NUMBER 

DESCRIPTION 

QTY 

ALL 

E/7105/374 

M340 PLC KIT FOR SL ASA - TLM - TSXM340 AS7 (Ethernet) 

1 

ALL 

0/7104/226 

FREQUENCY INVERTER ATV 31 0.37KW 230V   ATV31H037M2385 (V3.3 

1 

ALL 

E/7105/653 

CAN NODE BOARD SL AS1162 

1 

ALL 

0/7105/213 

AS1145 LIMIT SWITCH CAN INTERFACE BOARD 

1 

ALL 

0/7600/524 

POWER SUPPLY 24VDC - CARLO GAVAZZI - SPD24601 

1 

ALL 

0/7111/200 

AS1142 RIGID STRAIGHT 45.75 mm PITCH DIRAS EMITTER BOARD R11 

1 

ALL 

0/7111/201 

AS1143 RIGID STRAIGHT 45.75 mm PITCH DIRAS RECEIVER BOARD R10 

1 

ALL 

0/7105/024 

AS1152 RIGID CURVE PAS 45.75 mm DIRAS EMITTER BOARD R10 

1 

ALL 

0/7105/025 

AS1153 RIGID CURVE PAS 45.75 mm DIRAS RECEIVER BOARD R10 

1 

ALL 

EA1922/A46 

MECHANICAL ASSEMBLY SL90X 

1 

ALL 

EB1922/A44 

SL INDUCTIVE POSITION SENSOR ASSEMBLY 

1 

ALL 

E/SLOP/059 

BUSSMAN FUSE GMA/3A (10 pcs) 

1 

ALL 

E/SLOP/060 

BUSSMAN FUSE GMA/2A (10 pcs) 

1 

ALL 

E/SLOP/061 

BUSSMAN FUSE GMA-500MA  (10 pcs) 

1 

ALL 

0/7600/565 

CIRCUIT BREAKER FOR MOTOR PROTECTION (0.63A - 1A) - UL - SCHNEIDER - GV2ME05 

1 

ALL 

RES-E06008 

TENSION SPRING - WIRE1.5 DIA15 L70 

1 

ALL 

0/6012/000 

PAULSTRA 511.128 RUBBER BUMPER 

2 

SL9X0 & 

SL9X1 

EA1922/A05 

SPRING ASSY SL90X (USE ON SL91X FOR 39'' GLASS) 

1 

SL91X  EB1922/A05 

SPRING ASSY SL91X POSITON 7 (47"-51") 

1 

SL91X  EB1922/B05 

SPRING ASSY SL91X POSITON 6 (55"-63") 

1 

SL91X  EB1922/C05 

SPRING ASSY SL91X POSITON 5 (67"-75") 

1 

SL90X  EB1922/A43 

SL90X S PULL ROD ASSY 

2 

SL91X  EA1922/A43 

SL91X S PULL ROD ASSY 

2 

SL9X0 & 

SL9X1 

0/7140/293 

ORIENTATION PICTO BOARD  

1 

SL9X1 & 

SL9X2 

0/7140/294 

ORIENTATION PICTO BOARD EXTENSION  

1 

ALL 

0/7140/295 

FUNCTION PICTO BOARD 

1 

 

 

Summary of Contents for SMARTLANE SL 90 Series

Page 1: ...SMARTLANE Technical Manual NAM SL 90X 91X TM 04 EN E www automatic systems com SECURITY ENTRANCE LANE SL 90X SL 91X TECHNICAL MANUAL Rev E MAINTENANCE SITE PREPARATION INSTALLATION USER ...

Page 2: ... Checked by Subject B 2013 02 01 EGD PWI Sect 9 4 Maintenance guide Sect 10 11 Inspection instructions Sect 11 8 Maintenance procedure For shutter protectors Global document verification and minor format content corrections Sect 10 12 Added details for DIRAS Sect 11 5 Updated spring adjustment chart C 2014 06 17 SOS Sect 8 2 4 Figure now include BGF option Sect 10 12 Information on BGF added D 201...

Page 3: ...ring parts 22 8 2 Required tools 23 8 3 Maintenance schedule 24 8 4 Recommended spare parts list recommended quantities for every set of 6 SL units 28 9 INSPECTION GUIDELINES 30 9 1 Tightening torques 30 9 2 Motors 31 9 3 Fuses 31 9 4 Crankshaft assembly 32 9 5 Mechanical release system Lever and spring 33 9 6 Locking mechanism 33 9 7 Inductive position sensor 34 9 8 Rods and rockers 34 9 9 Plinth...

Page 4: ...ions Replacing the release spring 52 10 10 Instructions Replacing the inductive position sensor 53 10 11 Instructions Replacing the locking mechanism 54 10 12 Instructions Removing the gear motor 55 10 13 Instructions Removing the mechanical assembly 56 10 14 Instructions Removing the orientation pictogram board from the housing 57 10 15 Instructions Removing the function pictogram board from the ...

Page 5: ...ers can result in serious accidents or injuries Due to risk of injury unaccompanied children must not be allowed to access the lane Children could place their hands on the obstacle before it is fully opened or has begun to open and their hands could be dragged along the obstacle and become pinched in the narrow gap of the unit Pets should not go through the lane 1 2 TECHNICAL STAFF SAFETY Do not c...

Page 6: ...om moving parts TO AVOID RISKS OF ELECTRICAL SHOCK ensure that the Security Entrance Lane access panels are locked at all times and only opened by trained personnel All internal elements that may be powered up or that may move must be handled with care Any modifications to the parameters must be performed by experienced and qualified personnel Automatic Systems is in no way responsible for any mod...

Page 7: ... available for the SmartLane Security Entrance Lane Please ensure that you consult the appropriate manual Manual Intended for Site Preparation Manual Site preparation contractor Electrician Installation Manual Installation contractor Electrician User Manual Security personnel Managers Maintenance Manual Qualified technicians 2 2 ABOUT THIS MANUAL We strongly advise you to carefully read this manua...

Page 8: ...logical developments Automatic Systems reserves the right to amend the above information at any time p 8 66 www automatic systems com 3 Product at a Glance Figure 1 Lane Moving Glass Obstacle Extension Fixed Glass Obstacle Unit Passageway Orientation pictogram Function pictogram Inner detection photocells ...

Page 9: ...unit When the moving glass obstacles are higher than 39 in 990 mm offered in matching height Function pictogram Indicates the procedure to follow High glass Lane equipped with 47 in 1200 mm 67 in 1700 mm or 75 in 1900 mm glass obstacles Inductive position sensor Monitors the position of the glass obstacle and transmits this information to the programmable logic controller PLC Lane Composed of 2 un...

Page 10: ...t any time p 10 66 www automatic systems com Release spring Unlocks the glass obstacle in the event of a power cut or other emergency Release mechanism Mechanism that starts the opening movement of a glass obstacle in case of power loss or emergency when the glass obstacle is in closed position Unit Composed of the housing detection photocells and motors glass obstacles and optional extensions ...

Page 11: ... 90X has a 23 in passage width The SL 91X has a 36 in passage width The glass obstacles of an SL 91X lane are wider than those of an SL 90X to cover the wider passageway This means that the body of an SL 91X will be wider as well to accommodate the wider glass obstacle Without extension SL 9x0 Standard detection in both directions of passage 1 extension SL 9x1 Standard detection in one direction o...

Page 12: ...single or multiple lane configurations In the configuration illustrations below Direction A is the entry way to access the secured side Direction B is the exit way to access the unsecured side 6 1 MASTER SLAVE SINGLE CONFIGURATION Figure 2 Single lane configuration Master Unit Unit located on the user s right side when the user is moving in direction A Slave Unit Unit located on the user s left si...

Page 13: ...UNIT Figure 3 Multiple lane configuration A multiple lane configuration is possible by placing one or more intermediate units between a Master unit and a Slave unit The intermediate unit will serve as a Master unit for the lane to the left and as a Slave unit for the lane to the right The intermediate unit can create multiple lanes with the same width It cannot be used as a transition between an a...

Page 14: ...ed next to an SL 90X This configuration will require the use of an SL 91X hybrid intermediate unit that houses both an SL 90X glass obstacle and an SL 91X glass obstacle to create a transition between each lane type Left and right hybrid intermediate units are available For a left hybrid intermediate unit the SL 90X glass obstacle narrower will be on the left For a right hybrid intermediate unit t...

Page 15: ...obstacles moving glass obstacles of matching height only offered when glass obstacles are higher than 39 in 990 mm 2 Moving glass obstacles 3 Top cover 4 Function pictogram on optional extension suggested location for card reader system 5 Detection photocells 6 Orientation pictogram on optional extension possible location for additional card reader special faceplate required 7 Function pictogram w...

Page 16: ... above information at any time p 16 66 www automatic systems com 7 2 INTERNAL COMPONENTS Figure 6 Internal components 1 Mechanical assembly one per moving glass obstacle 2 Gear motor one per moving glass obstacle 3 Locking mechanism one per moving glass obstacle 4 Inductive position sensor one per moving glass obstacle 5 Logic assembly 6 Power supply assembly 5 1 2 3 4 5 6 ...

Page 17: ...tomatic Systems reserves the right to amend the above information at any time p 17 66 www automatic systems com 7 2 1 MECHANICAL ASSEMBLY Figure 7 Mechanical assembly 1 Higher shaft 2 Balancing spring s 3 Plinth 4 Locking mechanism 5 Inductive position sensor 6 Crankshaft 7 Release spring 8 Lower rod 9 Lower shaft 10 Higher rod ...

Page 18: ...7 2 2 LOGIC PANELS Figure 8 PLC panel Left Master unit right and intermediate unit Right Left unit panel 1 AS1145 analog signal to CAN interface 2 TB5 Terminal block of the Slave unit Slave to Master intermediate and left units only 3 Buzzer 4 TB4 Terminal block of the Slave unit Master to Slave intermediate and right units only 5 TB3 Terminal block of the PLC 6 AS1162 CAN interface 7 Fuse 8 Progr...

Page 19: ...4 VDC terminal block Locking mehcanism power supply Emergency contactor connection 11 120 V to 24 V transformer 12 Main circuit breaker 13 TB1 120 VAC terminal block 14 CONT1 Emergency contactor 15 Secondary circuit breaker 16 JB1 120 V main power supply 17 JB2 240 V power supply Slave motor connection 18 120 V to 240 V transformer 19 CB3 Slave motor breaker 20 CB4 Master motor breaker 21 AS1145 a...

Page 20: ...tomatic systems com Detection zone B Detection zone A Emitter master side Detection zone B Detection zone A Receiver slave side 7 2 4 DIRAS ASSEMBLIES Figure 10 Type of DIRAS board according to lane configuration Slave Unit Receiver DIRAS Left hand side of lane Master Unit Emitter DIRAS Right hand side of lane Refer to the maintenance section of this manual or the Spare Parts Catalog for DIRAS ass...

Page 21: ... section contains the preventive maintenance checklist Instructions explaining how to inspect or replace each of the components specified in the maintenance schedule table can be found in Sections 8 and 9 The preventive maintenance frequency must be adjusted based on the conditions of use of the unit Special attention should be paid when the unit is located in an oxidizing atmosphere e g at the en...

Page 22: ...ORDERING PARTS The part number to order the kit is PM1922 XXX One kit is required for each SL unit The following information is required to create the proper kit for your SL s REQUIRED INFORMATION TO ORDER SERIAL NUMBER MODEL 90X 91X TYPE LEFT RIGHT or INTERMEDIATE GLASS HEIGHT FROM GROUND LEVEL OF PREVENTIVE MAINTENANCE LOCATING THE INFORMATION OF YOUR SL ON THE IDENTIFICATION PLATE Figure 11 Ide...

Page 23: ...10 mm Pry Bar 2 3 feet long 13 mm Adjustable wrench Vise Grip 1 4 Screwdrivers Pen light Flat head terminal screwdriver 1 8 long insulated Kit of pliers Multimeter Cable tools Wire stripper Box and Open end Type Wrenches Cutter 10mm Ferrule crimper 13mm 19mm box and open end wrench Products 7 8 box and open end wrench Window cleaner NO ammonia Stainless cleaner Sprayon 50050 Ratchets Dow Corning L...

Page 24: ...pring Inspect and adjust blocker mechanism Inspect and adjust analog sensors Inspect rods Inspect rockers up and down Inspect plinth Inspect spring and adjustment Inspect shutter shutter protectors guides and slider Inspect all DIRAS Inspect and clean all Plexiglass o NEVER use any base products aromatics hydrocarbons or solvent agents to clean the lens Inspect all pictograms Inspect PLC and VSC I...

Page 25: ... rockers up and down Inspect plinth Inspect spring and adjustment REPLACE shutter sliders High glass only Inspect shutter guides High glass only REPLACE safety shutter assembly High glass only REPLACE shutter protectors Inspect all DIRAS Inspect and clean all Plexiglass o NEVER use any base products aromatics hydrocarbons or solvent agents to clean the lens Inspect all pictograms Inspect PLC and V...

Page 26: ...ct rockers up and down Inspect plinth REPLACE and adjust spring REPLACE shutter sliders High glass only REPLACE shutter guides High glass only REPLACE safety shutter assembly High glass only REPLACE shutter protectors Inspect all DIRAS Inspect and clean all Plexiglass o NEVER use any base products aromatics hydrocarbons or solvent agents to clean the lens Inspect all pictograms Inspect PLC and VSC...

Page 27: ...er sliders X X Inspect shutter guides X X X X X X X X X X REPLACE shutter guides X Inspect safety shutter assembly X X X X X X X X X X REPLACE safety shutter assembly X X Inspect shutter protectors X X X X X X X X X X REPLACE shutter protectors X X Inspect all DIRAS X X X X X X X X X X Inspect all pictograms X X X X X X X X X X Inspect PLC and VSC X X X X X X X X X X Inspect all cables and connect...

Page 28: ...105 024 AS1152 RIGID CURVE PAS 45 75 mm DIRAS EMITTER BOARD R10 1 ALL 0 7105 025 AS1153 RIGID CURVE PAS 45 75 mm DIRAS RECEIVER BOARD R10 1 ALL EA1922 A46 MECHANICAL ASSEMBLY SL90X 1 ALL EB1922 A44 SL INDUCTIVE POSITION SENSOR ASSEMBLY 1 ALL E SLOP 059 BUSSMAN FUSE GMA 3A 10 pcs 1 ALL E SLOP 060 BUSSMAN FUSE GMA 2A 10 pcs 1 ALL E SLOP 061 BUSSMAN FUSE GMA 500MA 10 pcs 1 ALL 0 7600 565 CIRCUIT BREA...

Page 29: ...L90X 1 SL91X 0 1922 057 FIXED GLASS 67 for SL91X 1 SL90X EE1922 A52 MOBILE GLASS 47 1200mm for SL90X 1 SL90X EE1922 B52 MOBILE OBSTACLE WITH PROFILE ASSY 47 SL90X 1 SL91X EF1922 A52 MOBILE GLASS 47 1200mm for SL91X 1 SL91X EF1922 B52 MOBILE OBSTACLE WITH PROFILE ASSY 47 SL91X 1 SL90X 0 1922 225 FIXED GLASS 47 for SL90X 1 SL91X 0 1922 226 FIXED GLASS 47 for SL91X 1 SL90X EB1922 B52 MOBILE OBSTACLE ...

Page 30: ...when there is a problem with equipment operation Ground cables link all metal parts to each other They must not be damaged during disassembly and must be reconnected during reassembly All electrical connections should be verified and tightened before operation 9 1 TIGHTENING TORQUES Recommended tightening torques for screws and nuts unless otherwise specified Screw type Torque Screw type Torque lb...

Page 31: ... around seals and gaskets Look for abnormal dust or metal grindings around the motor Check attachment bolts 9 3 FUSES There are 3 fuses per lane They are all located in the right or intermediate unit as shown on Figure 12 Replace with the same fuse type UL fast acting Please contact Automatic Systems for replacement parts The locations and ratings of the fuses are as follows TB9 3 500 mA fast acti...

Page 32: ...lopments Automatic Systems reserves the right to amend the above information at any time p 32 66 www automatic systems com 9 4 CRANKSHAFT ASSEMBLY Figure 13 Crankshaft assembly Look for abnormal dust or metal grindings around the moving parts Grease bushing 1 on both sides see Figure 13 Inspect rubber bumpers 2 1 2 2 ...

Page 33: ...n damages Make sure the release spring is well positioned and attached on both sides The side of the spring should not touch the crankshaft 4 when the mechanism is moving Look for abnormal movement or noise during normal operation mobile obstacles open and closed Lubricate the release spring and the moving parts of the lever hidden behind the crankshaft 4 on the picture 9 6 LOCKING MECHANISM See i...

Page 34: ... Figure 14 Be careful not to move the sensor Make sure the sensor 3 and its bracket are well fastened Verify the cable and electrical connections Please refer to Section 10 10 for adjustment and calibration of the inductive position sensor 9 8 RODS AND ROCKERS Figure 15 Rods and rockers Verify that bolts are tight and that no parts are loose between the rods 2 and the rockers 1 Look for premature ...

Page 35: ...com 9 9 PLINTH Make sure the plinth bolts 2 holding the glass obstacle are tight see Figure 16 Make sure the bolts 1 holding the shutter tube are tight Make sure there is a clearance space between the shutter 3 and the glass obstacle clearance of approx 1 4 in 6 35 mm see Figure 17 Refer to Section 10 6 for more details on adjustment Grease moving parts and bushings Figure 17 Shutter tube attachme...

Page 36: ...ature damage and metal grindings Grease moving parts springs and bushings Make sure nuts and bolts are tight 1 see Figure 18 and Figure 19 9 11 SHUTTER SHUTTER GUIDES PROTECTORS AND SLIDING BANDS Figure 20 Shutter assembly The shutter is the strip that covers the opening left by the moving obstacle when it is in the open position see Figure 31 item 11 and Figure 17 item 3 The shutter guides are th...

Page 37: ...eaner avoid any liquid penetrating in this area Look for premature damage and plastic grindings Manually open and close mobile obstacles slowly to detect abnormal noises or resistance in the movement caused by the shutter shutter guides or sliding bands Grease moving parts and shutter guides 9 12 DIRAS DIRAS are really sensitive Avoid moving DIRAS Verify that all DIRAS are solidly attached The DIR...

Page 38: ...n the lens Look for damages or scratches that could prevent photocells from functioning properly 9 14 PICTOGRAMS Visually inspect all pictograms to detect any burnt or damaged LEDs If you have the optional maintenance panel activate the Pictogram test in Maintenance mode to verify all LEDs and colors 9 15 PLC AND VFD Verify all electrical connections to the PLC programmable logic controller and th...

Page 39: ...position key in vertical position 9 19 MOBILE AND FIXED GLASS OBSTACLES Visually inspect glass obstacles to detect any chips damages or scratches Check the distance between 1 the mobile obstacle and the left panel and 2 the mobile obstacle and the right panel see Figure 24 There should be a 1 8 in 3 175 mm clearance space on both sides of the mobile obstacle minimum If the clearance is too small o...

Page 40: ...rformance see Section 8 3 10 1 INSTRUCTIONS REMOVING A PANEL 1 Unlock the panel 1 using key No 004 see Figure 24 2 Pull the upper end of the panel towards yourself 3 Unscrew the thumbscrew holding the ground cable 3 and the security cable 4 Pull the panel up until the prongs 2 are removed from their notches 5 Make sure to properly reinstall the ground and security cables 3 before reinstalling the ...

Page 41: ...ght to amend the above information at any time p 41 66 www automatic systems com Figure 24 Panels 10 2 INSTRUCTIONS REMOVING THE COVER PLATE 1 Remove the panels that will allow access to cover plate fasteners see Section 10 1 for instructions on panel removal 2 Remove the 3 thumbscrews fastening the cover plate to the frame Figure 25 Cover plate thumbscrews ...

Page 42: ... be adequate If you do not obtain this measurement it means the unit is sagging or bending towards the middle This gap as well as overall leveling is critical to proper operation Adjust the position of the shims B in relation to the anchors A to adjust the gap Figure 26 Adjusting the gap 25 mm 0 5 25 mm 0 5 OK Close the gap 25 mm 25 mm Open the gap Caution Take the gap measurement when the anchors...

Page 43: ...ate access see Section 10 6 2 Put the plinth assembly see Figure 29 in the open position retracted into the housing 3 Loosen V1 without removing it see Figure 27 4 Remove V2 5 Place the spring arm in position C position in which the spring is least compressed 6 Unscrew the upper balancing spring attachment point A or B 7 Remove the bolt and the washer 23 and 24 from the lower attachment point 1 to...

Page 44: ...amend the above information at any time p 44 66 www automatic systems com Figure 27 Balancing spring assembly Spring arm Spring position on shaft Spring Spring position on spring arm Spring position on frame The upper part must be pinned in one of the 3 positions 5 6 or 7 to compress the springs more or less Double spring assembly SL91X Balancing spring adjustment ...

Page 45: ...63 in 1600 mm 67 in 1700 mm 71 in 1800 mm 75 in 1900 mm Spring position on higher rocker A B B B B B B B B Spring position on spring arm 1 2 2 2 2 2 2 2 2 Spring arm position on frame I E F F F G H H H Spring adjustment 6 6 6 6 6 6 6 6 6 Table 1 Adjusting the balancing spring of model SL 90x 39 in 990 mm 47 in 1200 mm 51 in 1300 mm 55 in 1400 mm 59 in 1500 mm 63 in 1600 mm 67 in 1700 mm 71 in 1800...

Page 46: ...its on its left and right as all motors are independent 3 Pull the moving glass obstacle in closed position and lock the crankshaft using a shim see Figure 28 to make sure the obstacle stays in that position blocking passageway Intermediate units have 2 moving glass obstacles use the same method and make sure the moving glass obstacle not being replaced is locked in closed position too 4 Loosen bo...

Page 47: ... the above information at any time p 47 66 www automatic systems com Adjust the clearance space between the edge of the glass obstacle and the shutter There should be a 1 4 in 6 35 mm clearance see Figure 17 Loosen the bolts 14 to adjust the shutter tube 13 see Figure 29 to obtain the proper clearance 12 Remove the shim Figure 28 Shim location Figure 29 Plinth assembly ...

Page 48: ...bracket visible through the moving obstacle when it is retracted into the unit 2 Remove the panel on the side of these mounting bolts see Section 10 1 3 Pull the moving glass obstacle in closed position 4 Lock the crankshaft using a shim see Figure 28 5 Loosen the mounting bolts 6 without removing them there are 4 or 5 mounting bolts depending on the width of the fixed glass obstacle 6 Pull the fi...

Page 49: ...ediate unit SHUT DOWN the motors of the intermediate unit and of the units on its left and right as all motors are independent 3 To access the parts located inside the unit see Figure 28 and Figure 29 Manually pull the plinth or the obstacle in closed position Lock the crankshaft using a shim For an intermediate unit which has 2 glass obstacles lock the glass obstacle that is not being replaced in...

Page 50: ...r rod 10 To replace the shutter guides and sliding bands Remove the 4 screws located on the side of each shutter guide assembly Replace the 2 sliding bands if required Install the new shutter guides 11 Reassemble the shutter assembly perform the steps in reverse order 12 Check the clearance space between the obstacle and the shutter see Figure 17 13 To replace shutter protectors Remove the 2 M4x16...

Page 51: ...essary Install new protectors according to the bolt assembly see Figure 33 Notice Intermediate units have 2 shutter protectors assemblies one for each mechanism obstacle Shutter protector assemblies for an intermediate unit have two plastic strips These assemblies vary for a left right unit as these only have one plastic strip see Figure 33 Figure 33 Shutter protector assembly intermediate unit mo...

Page 52: ...he above information at any time p 52 66 www automatic systems com 10 9 INSTRUCTIONS REPLACING THE RELEASE SPRING 1 Open the panel giving access to the release spring see Section 10 1 2 Place the moving glass obstacle in the open position freeing the passageway 3 Replace the release spring located between positions 15 and 16 see Figure 34 Figure 34 Release spring Solenoid ...

Page 53: ... 19 from the old inductive position sensor 4 Install the connector 19 on the new inductive position sensor 5 Place the new inductive position sensor on its bracket and tighten the nut and locknut 17 Loosen the bolts 18 to move the inductive position sensor closer to or farther from the crankshaft With the Maintenance panel confirm that the inductive position sensor is within range for all position...

Page 54: ...S REPLACING THE LOCKING MECHANISM 1 Open the panel giving access to the locking mechanism see Section 10 1 2 Remove the bolts 1 see Figure 36 and take the bracket and solenoid assembly out of the unit 3 Unplug the solenoid cable at the corresponding terminal block and replace the solenoid 4 To replace the conical spring 2 only complete steps 1 and 2 and simply pull out the solenoid shaft to access...

Page 55: ... any time p 55 66 www automatic systems com 10 12 INSTRUCTIONS REMOVING THE GEAR MOTOR 1 Open the panel giving access to the gear motor see Section 10 1 2 Remove the central screw 23 see Figure 37 3 Remove the 4 screws 22 fastening the mounting plate B to the frame 4 Remove the motor a pry bar may be inserted into the upper part of the mounting plate B to act as a lever arm Figure 37 Gear motor ...

Page 56: ...he moving glass obstacle see section 10 6 2 Remove the gear motor see section 10 12 3 Remove the shutter tube bolts see item 14 on Figure 29 to remove the shutter tube see item 13 on Figure 29 4 Unscrew the inductive position sensor connector see item 19 on Figure 35 5 Unplug the locking mechanism at the corresponding terminal block see item 2 on Figure 14 6 Remove the bolts 25 see Figure 38 7 Tak...

Page 57: ...AM BOARD FROM THE HOUSING 1 Remove the cover plater see Section 10 2 2 Disconnect the electrical connector 26 see Figure 39 form the board 3 Detach the bracket by removing the 2 screws 27 and pull the board assembly out of the frame 4 Take out the 2 screws 28 and take the board off its bracket Note If the gate is equipped with extensions refer to the left image of Figure 39 for the assembly detail...

Page 58: ... FROM THE HOUSING 1 Remove the cover plate see Section 10 2 2 Disconnect the electrical connector from the board 32 see Figure 40 3 Remove the bolts 29 fastening the assembly to the frame 4 Unscrew the nuts 30 and take the pictogram assembly off its bracket 5 Unscrew the nuts 31 and remove the board Note If the gate is equipped with extensions refer to the left image of Figure 40 for the assembly ...

Page 59: ... NAM SL 90X 91X TM 04 EN E With a constant view to adopting the latest technological developments Automatic Systems reserves the right to amend the above information at any time p 59 66 www automatic systems com 11 Wiring diagram ...

Page 60: ...NAM SL 90X 91X TM 04 EN E With a constant view to adopting the latest technological developments Automatic Systems reserves the right to amend the above information at any time p 60 66 www automatic systems com 12 Troubleshooting ...

Page 61: ...ne Locking mechanism free of movement Adjust Locking mechanism Replace Locking mechanism Physical contact between Glass and shutter guides Shutter clean Align glass and housing parts YES YES YES NO YES NO NO Clean shutter Grease shutter rod Shutter damaged Shutter rod greased Replace shutter YES NO NO YES YES NO NO Balancing spring adjusted Motor crank turns with rod disconected Adjust spring NO Y...

Page 62: ...n out of gate freely Shutter guide clean and unobstructed Shutter rod is lubricated and in the shutter tube Smartlane is leveled Shim gate to have an obstacle clearance space of 25mm wide Reinstall and lubricate shutter rod Replace shutter if necessary YES NO NO NO NO NO YES YES YES YES Obstacles retract and lock on power failure Clean shutter guide YES Refer to Release mechanism troubleshooting D...

Page 63: ...www automatic systems com 12 3 GEAR MOTOR Gearmotor turns GO Gearmotor cable connected inside Gearmotor cable connected into electrical box NO YES Cable between electrical box and VSC connected Connect cable Refer to VFD troubleshooting NO NO NO YES YES YES Refer to Retraction mechanism troubleshooting Obstacles move normally Refer to Safety shutter troubleshooting NO NO Replace gearmotor YES NO N...

Page 64: ...ion OK Sensor is out of limit Adjust sensor YES Sensor s yellow LED ON GO NO Reconnect sensor properly NO YES SL main power ON Sensor s Yellow LED Flashes YES YES NO Init sensor passed YES Start sensor initialization Mobile obstacles open close correctly Done YES Power up SL NO Power supply PS1 output 24VDC YES YES YES Replace Fuse T2 0A NO Replace Inductive position sensor YES Fuse T2 0A OK Senso...

Page 65: ...15 125VAC GO Power supply OUT 0VDC Go to Circuit Breaker chart YES Power supply OUT 24VDC YES NO YES NO NO YES Adjust output power with Vout ADJ Fuse T2 0A inside Power Supply OK Change fuse Change Power Supply YES YES NO YES Power at TB2 24VDC YES NO Disconnect Power Supply OUTPUT Reconnect Power Supply OUTPUT Power at TB6 24VDC Disconnect TB6 from TB2 Fixed Disconnect Locking Mechanism from TB2 ...

Page 66: ...ight to amend the above information at any time p 66 66 www automatic systems com AUTOMATIC SYSTEMS AMERICA Email sales nam automatic systems com Tel 800 263 6548 Fax 450 659 0966 Canada Tel 1 450 659 0737 Fax 1 450 659 0966 Email helpdesk nam automatic systems com United States Tel 1 450 659 0737 Fax 1 450 659 0966 Email helpdesk nam automatic systems com ...

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