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13 

ECOTIG-160

TROUBLESHOOTING 

Number 

Fault 

Failure Cause 

Troubleshooting 

Fan not working or 

slower than usual 

Faulty fan 

Replace the fan 

Wire broken 

Replace/repair the wiring 

No HF Arc when 

pressing trigger 

Torch switch failed 

Change switch in the torch 

Control PCB failed 

Change control PCB 

Wires in torch broken 

Replace/repair wiring in 

the torch 

No gas output 

No gas coming through 

Check gas line 

Control PCB failed 

Change control PCB 

Solenoid valve failed 

Change solenoid valve 

Indicator Light 

Welder overheated 

Wait 10 minutes, retry 

Thermal relay failed 

Replace thermal relay 

Over/under voltage 

protection (+/- 15%) 

When normal voltage is 

applied, wait 10 minutes 

and retry 

Current knob 

problem 

Potentiometer failed 

Replace potentiometer 

Control PCB failed 

Replace control PCB 

Potentiometer wiring 

broken 

Replace/repair wiring for 

potentiometer 

Poor arc 

Wrong connection for 

torch 

Check operation 

instructions and retry 

Argon gas not pure 

Use 99.99% Argon gas 

Tungsten electrode or 

needle damaged 

Replace electrode or 

needle with correct one 

for application 

Tripped electrics 

Power supply fault 

Check power supply 

Tungsten melted 

Tungsten electrode 

contacted the work piece 

Change tungsten 

Incorrect tungsten used 

Change tungsten to 

correct one for application 

Poor air protection 

Argon gas not pure 

Use 99.99% pure argon 

Enough time for post-gas 

and pre-flow 

Clean workpiece before 

welding 

Change shielding gas flow 

Increase nozzle size or 

electrode length 

Summary of Contents for ECOTIG-160

Page 1: ...ORIGINAL INSTRUCTIONS SAFETY AND OPERATING MANUAL TIG WELDER ECOTIG 160...

Page 2: ...vide you with all the information necessary for using the product safely and to ensure its long service life Closely observe all safety information in these instructions General Power Tool Safety Warn...

Page 3: ...se the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock...

Page 4: ...tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrainedusers GEN...

Page 5: ...ootwear Your shoes should also protect you in wet conditions Open toed footwear is not suitable since falling droplets of glowing metal will cause burns g Wear suitable clothing do not wear synthetic...

Page 6: ...The fuses on the supply cables to the mains sockets must comply with the relevant regulations VDE 0100 To comply with these regulations only fuses or circuit breakers suitable for the cross section o...

Page 7: ...hat personnel in the vicinity are protected Unauthorized persons are to be kept away from the welding work b The walls in the immediate vicinity of stationary workplaces should not have a light color...

Page 8: ...8 ECOTIG 160 SYMBOL CHART...

Page 9: ...10min 100 88 No Load Voltage 62 V Rated Working Voltage 16 4 V TIG Current Range 10 160A MMA Current Range 10 140A Efficiency 85 Protection Class IP21S Insulated Grade H Cooling Air Cooled Dimensions...

Page 10: ...settings are correct you must connect the earth clamp to a clean piece of metal without rust The torch can then be used to strike an arc to do this you hold the torch a few mm away from the workpiece...

Page 11: ...have finished your weld pull the rod away from the workpiece and remove any excess weld spatter with the wire brush that is supplied with your welder and a hammer Before starting a new weld inspect th...

Page 12: ...ble with no oxidization or wear to any contacts Check to make sure the fan works when welding Monthly examination Using a low pressure air gun clear the inside of the machine especially any metallic d...

Page 13: ...oltage is applied wait 10 minutes and retry 5 Current knob problem Potentiometer failed Replace potentiometer Control PCB failed Replace control PCB Potentiometer wiring broken Replace repair wiring f...

Page 14: ...ed Dealer you return the product at your own cost to Autojack s or the supplying Authorised Dealer s Premises For the examination to take place clearly stating the Returns Material Authorisation Numbe...

Page 15: ...rrespondence Failure to provide a Returns Material Authorisation Number may result in item being refused delivery 2 2 Any issues with the product resulting in a potential claim under the guarantee mus...

Page 16: ...iness interruption or loss of business opportunity 3 2 This guarantee does not confer any rights other than these expressly set out avoice and does not cover any claims for consequential loss or damag...

Page 17: ...mpton WV1 2RP Declares that the ECOTIG 160 Welder is in compliance with the regulations included in theDirectives 2006 42 EC EC DECLARATION OF CONFORMITY Certificate for EC type examination delivered...

Page 18: ...ECOTIG 160 1 Overheat Light 7 Negative Socket 2 Power Light 8 Gas Connection 3 Digital Display 9 Power Switch 4 Power Light 10 Gas Input 5 Remote Socket 11 Power Cord 6 Positive Socket MACHINE SCHEMAT...

Page 19: ...19 ECOTIG 160 Wiring Diagram...

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