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AIR100L                                           10

MAINTENANCE AND SERVICE 

Maintenance and service 

Pull out plug before performing any cleaning or 
maintenance work.  
Wait for the equipment to cool down before 
any work to avoid burns. 
Always depressurize the equipment before 
carrying out cleaning or maintenance.  
 
1.

 

Cleaning  

 

1.1

 

The equipment must be kept as free of dirt 
and dust as possible. 

1.2

 

It is recommended that the equipment is 
cleaned immediately after you use it. 

1.3

 

Do not clean the compressor with water, 
solvents or the like.  

1.4

 

Clean the filter at least every 80 operating 
hours 

 
2. Maintenance work  
 
Warning: Before maintenance operation, stop 
the air compressor, disconnect the unit from 
the mains supply and discharge all  air in the air 
tank. 
2.1

 

Daily(or before each use) 

- Check oil level before each use. 
- Drain the condensation from the air receiver. 
- Check for any unusual noise or vibration. 
- Be sure all nuts and bolts are tight 

 

2.2

 

Weekly 

- Clean breather hole on oil breather. 

 
2.3

 

Monthly 

   - Inspect air system for leaks by applying soapy 

water to all joints. 

- Tighten these joints if leaks are discovered. 

 6 Monthly(or after 250hourse of operation-

whichever comes first) 

Change air compressor oil. 
NOTE:Change oil more often if air compressor is 
used near paint spraying operations or in dusty 
environments. 

 

3. Checking the air compressor oil

 
3.1 Place air compressor on level surface. The oil 
level should be at the red dot on the oil sight 
glass.  
3.2 If oil level is low, remove oil breather and add 
enough oil to bring the oil level to the red dot on 
the oil sight glass.  
3.3 Replace oil breather before starting 
compressor.  
 

4. Changing the air compressor oil 

 

4.1 Remove the oil sight glass by turning counter 
clockwise with wrench. 
NOTE: Oil will begin to drain as oil sight glass is 
loosened. Place a funnel and oil pan in place 
before loosening oil sight glass. 
4.2 Once oil sight glass is removed, tilt air 
compressor backwards to allow all of the oil to 
drain out of the crankcase. 
4.3 Once oil is drained, replace oil sight glass and 
securely tighten in place with a wrench. Be careful 
not to over tighten the oil sight glass, this will 
damage the rubber seal. 
4.4 Place air compressor on level surface. 
4.5 Remove the oil breather. 
4.6 Slowly pour the oil into oil fill hole, until the oil 
level rises to the center of  the red dot on the oil 
sight glass. 
4.7 Install the oil breather into the oil fill hole. 
Firmly hand tight the oil breather by turning 
clockwise. 
Always inspect the tool before  use, and make sure 
it is in good working condition. Make sure all air 
vents are clear,(use compressed air to clean the 
machine if possible). Check the power cable to 
make sure it is intact and free from cracks, bare 
wires etc. To avoid using solvents when cleaning 
plastic parts, most plastic are suspected to damage 
from the various types of commercial solvents.  

 

 
 
 

Summary of Contents for AIR100L

Page 1: ...AIR100L ORIGINAL INSTRUCTIONS 100 Litre Direct Drive Air Compressor AIR100L SAFETY AND OPERATING MANUAL...

Page 2: ...ou with all information necessary for using the product safely and to ensure its long service life Closely observe all safety information in these instructions General Power Tool Safety Warnings 01 Sy...

Page 3: ...rying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoor...

Page 4: ...risk of starting the power tool accidentally d Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power t...

Page 5: ...ints are below 55 C as there is a risk of explosion 7 2 Never heat up paints or solvents this can lead to fires or explosions 7 3 If using hazardous liquids wear protective face guards and adhere to a...

Page 6: ...se Do not use if found to be damaged 9 Using an Extension Cable 9 1 If an extension cable is required use an approved triple core extension cable suitable for the power input of the tool 9 2 Grounded...

Page 7: ...s Caution Wear ear defenders The impact of noise can cause damage to hearing Amperes 7 5M 15M 25M 30M 45M 60M 0 2 0 6 6 6 6 6 6 2 1 3 4 6 6 6 6 6 6 3 5 5 0 6 6 6 6 10 15 5 1 7 1 10 10 10 10 15 15 7 1...

Page 8: ...ank Intended Use Designed to generate compressed air Using equipment in ways other than its intended use the user and not the manufacture will be liable for any damage or injuries caused Also note tha...

Page 9: ...eet 2 2 Fitting the oil and oil breather Before you starting the air compressor please remove the white oil stopper and add oil into crankcase NOTE Before starting the air compressor you must verify o...

Page 10: ...air inlet filter openings must be kept clear off obstructions which could reduce air delivery of the compressor Installation and location Locate the compressor in a clean dry and well ventilate area...

Page 11: ...crew the bolts of metal protection and remove the metal protection 3 Pull out the belt from the belt wheel and turn around the belt wheel to loose the belt from the motor strap wheel and belt wheel 4...

Page 12: ...3 1 Place air compressor on level surface The oil level should be at the red dot on the oil sight glass 3 2 If oil level is low remove oil breather and add enough oil to bring the oil level to the red...

Page 13: ...e check valve 3 Check valve by pulling upwards on ring If condition persists replace valve 4 Check by the belt was loosened Safety valve releasing 1 Defective pressure switch 1 Replace pressure switch...

Page 14: ...incorrect electrical connection misuse alteration or repair of the product without approval 1 2 5 The product has been used in a domestic environment only 1 2 6 The fault does not relate to consumabl...

Page 15: ...d your claim up 2 4 Please note that it is essential that the letter of claim reaches Autojack on the last day of this guarantee at the latest Late claims will not be considered 3 Limitation of Liabil...

Page 16: ...Direct Drive Air Compressor AIR100L Is in compliance with the regulations included in the Directives 2006 42 EC EC DECLARATION OF CONFORMITY Certificate for EC type examination delivered by Interk Te...

Page 17: ...42 Crank case cover 12 Bolt 43 Spring washer 13 Cylinder head cover 44 Bolt 14 Bolt 45 Fly wheel 15 Air filter 46 Bolt 16 Bolt 47 Washer 17 Spring washer 48 Bolt 18 Bracket 49 Washer 19 Gasket 50 Spri...

Page 18: ...lt 84 Plate 67 Nut 85 Tank 68 Spring washer 86 Nut 69 Wheel 87 Spring washer 70 Axle 88 Wheel 71 Air cock 89 Washer 72 Regulator 90 Bolt 73 Connect 91 Washer 74 Pressure switch 92 Handle 75 Power plug...

Page 19: ...AIR100L 17 Parts Diagram...

Page 20: ......

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