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7-12

CONNECTION OF SERVICES

EC325 POWER CONTROL SYSTEM

1 Key Features

325W (~25A) Power Converter - Converts the 230V mains supply into 12v DC power to run
the leisure equipment and supply the battery charger.

Intelligent ‘offline’ Battery Charger - Uses a process of disconnecting the leisure battery from
the leisure equipment during the charging process, which allows the battery charger to
charge batteries quicker, recover heavily discharged batteries and achieve a higher final
charge level than traditional battery chargers.

Built-in dual Solar Regulator - Allows the direct connection of a 20 to 100W solar panel
without the need for additional components. The dual regulator charges both the vehicle and
leisure batteries simultaneously.

System Monitor Circuit - Monitors key components within the power supply to ensure
optimum operation. A simple ‘traffic light’ indicator shows the power supply status.

Enhanced Digital Control Panel - With scrolling menu system, battery condition (voltage and
current), water tank levels, tank and battery level warnings with battery protect circuit, alarm
clock and programmable event timer.

2 System Overview

The following diagram shows the typical configuration of the EC325 system. The key component
is the EC325 power supply unit (PSU), which is the hub of the system and provides connectivity
to the ancillary components and the EC325 digital control panel.

Summary of Contents for Gloucester2010

Page 1: ...fication 8 Fitted Equipment 9 Care of your Motorhome 10 Useful Information 11 Service Section 12 Index 13 Copyright 2010 Auto Sleepers Ltd All rights reserved No part of this document may be reproduced or transmitted in any form or by any means electronic or mechanical for any purpose without the express written permission of Auto Sleepers Ltd Front cover photograph by Michael Le Caplain ...

Page 2: ...DATA RECORD ...

Page 3: ...ithout exceeding weight capacities Your Auto Sleeper motorhome conforms to the European standard of EN 1646 Model This handbook covers the Mercedes Gloucester based on the Mercedes Sprinter 315 CDi long wheelbase chassis cab Gas System This handbook is for use on vehicles with a 30mbar gas system The gas system pressure is noted on a label in the gas locker Conversion Type Coach built conversion f...

Page 4: ...facilities by the capacity of the energy fuel and water you can carry and by the fact that there is a limited capacity to carry waste fluids There follows a list of some of the facilities and guidance on their use and on contraints that apply Leisure battery This battery there may be more than one is provided in addition to the standard vehicle battery to power facilities in the caravan habitation...

Page 5: ...ter to the motorhome you will soon learn the disadvantages of leaving a tap running overfilling the kettle etc When showering use the technique of having a gentle spray to get wet switch the tap off while you soap shampoo then a gentle spray to rinse Grey water Grey water is the name for the waste water that comes through the vehicle plumbing to the waste water tank and is not the foul liquid accu...

Page 6: ... of a 90 day warranty that begins when the motorhome is delivered by the Company to the Dealer 10 Year Two Cover The warranty covers is the same as year 1 with the following additional exclusions a External and interior door hinges and catches b Interior and exterior transfers coach lines decals and adhesive décor parts c Interior and exterior surface finishes including all painted surfaces and he...

Page 7: ...before the end of the original warranty the benefit of the remaining period can be transferred to the new owner using this form A 100 00 VAT fee is charged for this service Failure to request this transfer within 14 days of purchase will invalidate the remaining warranty Registration Chassis Number Number Model Auto Sleeper Job Number Purchaser Address Telephone E mail Supplying Dealer Customer Si...

Page 8: ...TION Side Walls GRP Mercedes White Floor Vinyl Dark Wood Block Furniture Jakarta Teak Curtains To match upholstery colour Carpet OASIS Madrid Cushions Upholstery Standard Gatsby Optional Leya Exterior Graphics BS1750 10 ...

Page 9: ...n should be restrained from making excessive noise Flying kites and model aircraft and the use of items like catapults or air guns as well as ball games should not be permitted among or close to motorhomes Musical instruments record players radios and televisions should not be used to the inconvenience of other people on site Open and close doors quietly Power generators must be adequately silence...

Page 10: ...er to let the other traffic pass When the vehicle is in motion it is compulsory that all passengers are seated and seat restraint straps worn Exterior steps should be properly retracted and secured When the vehicle is being refuelled or on a ferry all gas systems must be turned off Gas appliances should only be used when the vehicle is in motion when the manufacturer of the appliance permits such ...

Page 11: ...he wash from a fast boat can destroy banks and nests Live mollusks and crustaceans need not be collected as souvenirs dead shells can usually be found Shellfish can take years to grow and fines can be imposed for not observing national regulations Do not pull up seaweed unnecessarily Make your visit instructive not destructive Look at material don t remove it Take notes and photographs not specime...

Page 12: ...2 4 MOTORHOME CODE ...

Page 13: ...l seat belts within the motorhome please refer to the stated number of passengers that are allowed due to the MRO and MTPLM LOADING AND DISTRIBUTION OF WEIGHT IN THE MOTORHOME Loading Correct weight distribution is a major factor in making your motorhome a balanced and pleasant vehicle to drive without compromising road holding Care should therefore be taken to ensure that heavy items are well spa...

Page 14: ... is on 12V operation and door lock is set Note the electrical relays will allow the fridge to be run on the vehicle battery when the engine is running 12 Remove any external fresh water connections etc 13 Make sure any heavy articles are stored in accordance with the loading procedure Tables should also be made secure 14 Lock the motorhome exterior door remember to take out your keys 15 Check your...

Page 15: ... of the storage location and using the sealant After using the sealant drive to the nearest workshop at a maximum speed of 50 mph to have the tyre repaired or replaced Rear Step On moving off the rear step retracts automatically In the event of the rear step being left extended a buzzer positioned behind the dashboard will sound when the ignition is switched on and will continue to do so until the...

Page 16: ...ent Top hinged windows are closed and securely fastened Children do not roam around the vehicle they may fall and injure themselves Front Seat Swivel where fitted Your vehicle may be fitted with a swivel base to either or both of the front seats so that they may be turned to face the rear of the vehicle The release handle coloured red is located on the inside of the seat and is moved rearwards to ...

Page 17: ...ng The optional rear corner steadies which can be lowered by using the brace supplied are designed to give greater stability to the vehicle when it is stationary on site The brace is stored in the wardrobe Note On no account should the rear corner steadies be used to jack up the vehicle when carrying out maintenance or changing a wheel It is important to site your motorhome level to ensure correct...

Page 18: ...5 2 ARRIVAL AT SITE ...

Page 19: ...tandards Under no circumstances must these vents be blocked or obstructed It is advised that fixed ventilation points and any protective screens are checked and cleaned if necessary on a regular basis Fresh air circulation should be allowed below the motorhome when appliances are in use and when flues terminate below the floor to allow free evacuation of the products of combustion At least three s...

Page 20: ...of safety replacement parts for appliances should conform to the appliance manufacturer s specification and should be fitted by them or their authorised agent WARNINGS 1 Never use portable cooking or heating equipment other than electric heaters that are not of the direct radiant type as it is a fire and asphyxiation hazard 2 Do not use cookers as heaters or dry clothes etc on the cooker or space ...

Page 21: ...attery type 3 Check that battery is properly connected 4 Gently vacuum as recommended above 5 Replace battery If these procedures do not correct the problem do NOT attempt repairs Contact the manufacturer Carbon Monoxide Alarm A Fire Angel CO 808 battery operated alarm is fitted near the ceiling on the wardrobe side panel Features An advanced electrochemical sensor designed to accurately measure l...

Page 22: ...uick succession every 5 seconds This indicates that the detector is now monitoring continously for CO and may be tested using a known source of CO Step 3 Light a cigarette or an incense stick using a match or lighter Extinguish the lighter or put out the match and place it into a dish of water Step 4 Turn the alarm on its side so that the vents nearest the Test Reset button on the side of the alar...

Page 23: ...xide You should treat this as a High Level Alarm and act accordingly Low Battery Error Warning When your battery needs replacing the High Level LED will continue to flash once per minute and the detector will chirp once per minute for up to 30 days Replace the battery immediately When there is no battery in place the red missing battery indicator will appear at the top of the unit to remind you to...

Page 24: ...ry cover and return the detector to the origiinal position d When the battery is first inserted the detector will shortly emit a single beep and the LEDs will flash to indicate that the battery is properly connected e Your advanced FireAngel detector does not require a proplonged power up period If you have followed all of the above steps correctly your unit will begin monitoring for CO in 20 minu...

Page 25: ...rity system has a feature which re locks all the doors including the habitation area door within 40 seconds of them having been unlocked unless one of the cab doors has been opened Under a specific circumstance the owner is inside the vehicle unlocks it using the remote control and exits via the habitation door without opening a cab door the security and to ensure that your sensor will maintain it...

Page 26: ...eave an unwary owner locked out of his vehicle In order to avoid this possibility always take the keys when exiting the vehicle In any event we would always advise the keys must never be left in an unattended vehicle no matter how close to it the owner intends to remain Of course there is no need to take the keys if someone remains inside the vehicle ...

Page 27: ...Breathers Both tanks are fitted with breathers which allow air displacement when filling When filling the fresh water tank water may escape through these breathers this should give no cause for concern Frost Precaution If the vehicle is not being used during freezing conditions the water must be drained Whilst the vehicle is being used in such conditions and the water heater is at risk of freezing...

Page 28: ...me is completed drain the tank Refill with potable water and purge the plumbing of all sanitising solution Winterising Allowing water to freeze in the system may result in damage to the pump and plumbing system Non toxic anti freeze for potable water may be used with Flojet pumps Follow manufacturers recommendations Refer to coach or equipment manufacturers instructions for their specific winteris...

Page 29: ... to turn on check Loose wiring connection Pump circuit has no power Blown fuse Pressure switch failure Defective motor Pulsating flow check Restricted pump delivery Check discharge lines fittings and valves for clogging or undersizing Pump fails to turn off after all fixtures are closed check Empty water tank Insufficient voltage to pump low battery Punctured pump diaphragm pump leaks Discharge li...

Page 30: ...ment The gas regulator has a working pressure of 30mbar and is suitable for both propane and butane liquefied petroleum gas There are dedicated hoses available for different types of gas bottle They are also available for camping gas and other mainland Europe LPG suppliers Please contact your retailer who will have a stock of these hoses Note Regulator valves should always be in the OFF position w...

Page 31: ...for all winter use Note See Technical Specification section for recommended gas bottle sizes CHANGING GAS CYLINDERS Ensure that the cylinder is empty then i Turn off the tap located by the gas regulator ii Turn off cylinder valve and all gas appliances iii Remove the gas hose from the cylinder If the gas hose is left disconnected protect the open inlet against the entry of dirt or insects iv Relea...

Page 32: ...larly for deterioration and renew as necessary with the approved type in any case not later than the expiration date marked on the hose s d The gas is heavier than air and therefore sinks to the lowest point e Keep bottle gas containers outside and protected against frost If they must be kept inside make sure they are well away from heat VENTILATION General Fixed ventilation is a statutory require...

Page 33: ...hen you are cooking it is essential to provide additional ventilation such as opening windows near grill cooker or oven Roof mounted Flue installations All flue installations should be inspected once a year throughout their length for corrosion Flues should be replaced if any sign of perforation is found Ensure that the replacement is of an approved type WARNING Never allow modification of LPG sys...

Page 34: ... Always turn off the gas cylinder valve s or inlet to the motorhome or other dwelling when gas appliances are not in use Never use gas appliances without adequate ventilation All gas appliances require a plentiful supply of fresh air for correct operation Fixed ventilators or air inlets should not be stopped up Where practicable turn off all appliances before retiring to bed preferably at the cyli...

Page 35: ...cept the refrigerator will not operate whilst the ignition is switched on and the vehicle engine running The master switch on the electrical control panel controls the 12 volt supply IT IS IMPORTANT THAT THE MAIN SWITCH AT THE SITE SUPPLY POINT SHOULD BE SWITCHED OFF THE SUPPLY FLEXIBLE CABLE DISCONNECTED AND ANY COVER REPLACED ON THE SOCKET OUTLET AT THE SITE SUPPLY POINT BEFORE DISCONNECTING THE...

Page 36: ... any circumstances be used CAUTION The Truma Ultraheat has the potential to draw 8 amps at 2kW It is therefore advisable to check the supply rating before switching on two loads items greater than the supply as this may cause an overload and the circuit breaker to trip OVERSEAS CONNECTION Note Connection to a mains voltage supply OVERSEAS requires particular attention Care must be taken when conne...

Page 37: ...at connections are made exactly as shown If terminal markings are not in accordance with the diagram they must be ignored If in doubt consult a qualified electrician The legal length of the mains inlet cable is 25 2 metres When in use it must be fully uncoiled and protected from traffic MOTORHOME MAINS INLET ...

Page 38: ...to 100W solar panel without the need for additional components The dual regulator charges both the vehicle and leisure batteries simultaneously System Monitor Circuit Monitors key components within the power supply to ensure optimum operation A simple traffic light indicator shows the power supply status Enhanced Digital Control Panel With scrolling menu system battery condition voltage and curren...

Page 39: ...tery while it is being charged This process allows the charger to use higher charging voltages and to accurately control the charging current No other equipment may be connected directly to the battery while charging is taking place This intelligent battery charger draws power from the power converter see 3 4 when the mains 230v supply is turned on and from the vehicle alternator when the engine i...

Page 40: ... the PSU by the means of a dear indication that illuminates in different colours depending on the PSU status MCB Rating Wire Colour Description 1 10 Amps White 230v Sockets 2 10 Amps White Yellow for heater Extra 230v Sockets Heater 3 6 Amps Black Blue for water heater Fridge Water Heater 12v Charger internally connected Mains supply on PSU status good Mains supply off PSU status good Mains supply...

Page 41: ...R replace with a higher value rating as this could damage the wiring harness If a replacement fuse blows do not keep replacing the fuse as you could damage the wiring harness Please investigate the fault and contact your dealer The following table shows the fuse allocation for the 12 fuses fitted to the EC325PSU Leisure load Available power for battery charger 10A 15A 15A 10A 20A 5A 25A 0A Fuse Ra...

Page 42: ...hould not be necessary to remove the battery other than for routine inspection of the terminals and topping up of the battery fluid where applicable Please see instructions supplied with the battery Note Do not over discharge the battery One of the most common causes of battery failure is when the battery is discharged below the recommended level of approximately 10v Discharging a battery below th...

Page 43: ...adjust the selected setting see section 4 3 Use to scroll the display down readings section of the menu or adjust the selected setting see section 4 2 Use to select a men item within the settings section see section 4 2 4 3 Power ON OFF The adjacent LED is illuminated when the power is ON The adjacent LED is illuminated when the VEHICLE battery is selected by default when the power is initially tu...

Page 44: ...board leisure battery See also 3 7C Less than 10 9 Poor 10 9 to 11 4 Fair 11 9 to 14 4 Good Voltage reading and battery condition descriptionfor the vehicle battery See also 3 7C Less than 10 9 Poor 10 9 to 11 8 Fair 11 9 to 14 4 Good Indication of the 230V mains supply ON mains supply on OFF mains supply off Shows the type of battery configured within the EC325PSU The leisure battery type can be ...

Page 45: ...ecome a nuisance Display Description Options Notes 0 1 2 Full 50 1 2 Full optional level that is not normally fitted by most manufacturers 100 Full External temperature in degrees centigrade as measured by the external temperature probe Only available in H specification systems see start of section 4 2 Current in Amps being drawn from or charged into the selected battery If a solar panel is fitted...

Page 46: ...the internal tank from the external tank Use the select button to START or STOP Will have no effect if the external pump is already switched on see above Will not operate if the internal fresh water tank is showing 100 full Access to set the internal clock Press the select button to select HOUR Use the up down buttons to change Press the select button to select MINUTE Use the buttons to change Pre...

Page 47: ...INUTE OFF Use the buttons to change Press the select button to exit 4 4 Event Timer example The event timer is designed to allow the leisure vehicle user to turn the 12v power on or off in the same way as using the control panel power button without being in the vehicle This allows lights or other equipment to be turned on or off at a predetermined time Example to turn on one interior light at 11 ...

Page 48: ...Reverse Polarity indicator on the EC325PSU and ensure that the indicator is NOT illuminated If the indicator is illuminated see section 5 2 F Check Miniature Circuit Breakers Locate the MCB s within the EC325PSU adjacent to the RCD and ensure they are all in the ON up position If any MCB s fail to latch in the on position see section 5 2 G Turn the EC325PSU ON Locate the green power switch on the ...

Page 49: ... normal side effect when using some types of generator Instead of connecting the neutral conductor to earth some generators centre tap the earth connection making both neutral and live conductors 110V above earth This 110V difference causes the neon polarity indicator to illuminate In most cases it is still safe to use the generator but please consult the generator handbook for further information...

Page 50: ...tch on i position switch will illuminate Battery not connected and Install charged battery as per 3 7 or charged Power switch on control Turn power on at control panel panel not switched to ON Battery flat Battery fuse blown Recharge battery check fuses check charging voltage is present at battery Fuse blown Check all fuses are intact and the correct value fuse is installed as per fuse table Equip...

Page 51: ...5 Volts nominal Current 25 Amps max 325 Watts 4 x Fresh water level 2 x Waste water level 1 x Engine running 2 x battery temp sensor via a 10 way connector Data communication and power to Control Panel via 20 way IDC header connector IP31 Ambient 0 to 35º Centrigrade PSU case temperature with full load 65ºC Max INPUT 230V Integrated CHARGER OUTPUT 230V INPUT 12V SOLAR INPUT OUTPUT 12V Signal INPUT...

Page 52: ...7 26 CONNECTION OF SERVICES 12V 230V WIRING DIAGRAM ...

Page 53: ...issible Laden Mass is a figure given by the manufacturer of the base vehicle It is the combined maximum permitted weight of the vehicle and all of its contents both inside and out The MTPLM is unaffected by the Auto Sleeper conversion Mass in Running Order MRO The Mass in Running Order is defined as the mass of the standard converted vehicle with bodywork including the following Coolants oil and w...

Page 54: ...nal load should be weighed on a weighbridge You may wish to allocate the user payload to suit your own use For example to increase the available payload the water system may be emptied If the vehicle is not being used for camping the gas bottles can be left at home to increase the mass available for other items Gross Train Mass GTM If you are towing a trailer with your Auto Sleeper the Gross Train...

Page 55: ...per person 75 75 Designated Passenger Seats excluding driver 1 1 Essential Habitation Equipment 161 161 Personal Effects standard minimum figure 93 93 Remainder for Personal Effects Options Accessories 188 156 Optional Roof Rack Ladder 10 10 Optional Omni Vent 2 2 Optional Corner Steadies std std Gross Train Mass 5880 5880 MBTM 2000 2000 Axle Weights Front in Running Order 1562 1594 Rear in Runnin...

Page 56: ...Overall Width mirrors extended 2780 Overall Width mirrors folded 2350 Overall Height 3130 Internal Height maximum 1960 Internal Height minimum 1920 Double Bed rear 1980 x 1370 Double Bed front 2200 x 1220 Single bed nearside N A Single Bed offside N A Overcab bed when fitted 2030 x 1100 Fresh Water Tank Capacity litres 91 Waste Water Tank Capacity litres 79 Gas Bottles Butane 2 x 15 kg Gas Bottle ...

Page 57: ...e in Litres 20 Ten power steps Maximum Wattage 700 Turntable Electronic time control Touch control Separate operating instructions are supplied with this equipment COUNTRY LEISURE CAPRICE 2040E COOKER OPERATION Ensure the gas cylinder is turned on In the event of a gas smell turn off at the cylinder or contact your nearest Auto Sleeper dealer HOTPLATE BURNERS Caution Glass lids may shatter when he...

Page 58: ... supply is connected and turned on In the event of a gas smell turn off at gas cylinder mains and contact supplier 2 Remove all accessories and packing that may be in the grill including any plastic coating that may be protecting the grill cavity surfaces Clean the interior before using it for the first time use soap and water and rinse carefully 3 To light Open door push in the control knob and t...

Page 59: ...inse carefully 3 To light open door push in the control knob and turn to gas mark 9 Hold a lighted match or taper to the burner and push the control knob in and hold The burner should ignite and the control knob should be held in for 10 15 seconds before release If the burner goes out repeat procedure holding control knob for slightly longer 4 For models fitted with spark ignition the procedure is...

Page 60: ...oven is controlled by a thermostatic gas tap and is variable over the range 130 deg C to 240 deg C Approximate temperatures for the settings on the control knob are shown in the following table The temperatures indicated refer to the centre of the oven and at any particular setting the oven will be hotter at the top and cooler towards the base The variation between the top and centre and centre to...

Page 61: ...ck browning Dish Gas Mark Shelf Position Cooking Time Scones 7 2 8 15 mins Small cakes 5 2 15 25 mins Victoria sandwich 4 2 20 30 mins Very rich fruit cake 2 2 Approx 60 mins per 500g Puff pastry 8 2 15 30 mins Flaky pastry 7 2 15 30 mins Shortcrust pastry 6 2 15 55 mins Shortbread fingers 3 2 25 30 mins Ginger nuts 5 2 12 16 mins Rice pudding 2 3 100 120 mins Baked custard 3 3 50 60 mins Fruit cr...

Page 62: ...etting then switch off Pour a minimal amount of unsalted vegetable oil onto a clean dry cloth or paper towel and apply a thin coat of oil to the hotplate surface Wipe off any excess oil then heat the hotplate on a medium setting for one minute Occasional seasoning will help to maintain its appearance Leaks If a smell of gas becomes apparent the supply should be turned off at the cylinder IMMEDIATE...

Page 63: ...ively delicate and those in the living area should be treated with care They should be kept in a dry and dust free state it is advised that the mechanisms are only lightly lubricated when they become a little stiff and inoperative otherwise no maintenance is needed The concertina blinds are manufactured from a paper type material and thus cleaning solvents and aerosols should be kept well clear fr...

Page 64: ... Lever should be in horizontal position position e 2 Open hot tap in bathroom or kitchen with pre selecting mixing taps or single lever fittings to hot 3 Switch on water pump on electrical control panel 4 Leave the tap open to let air escape while the water heater is filling The heater is filled when water flows out of the tap Residues of frozen water can prevent filling if there is a frost The wa...

Page 65: ...ation tap in the gas supply line and turn off the gas cylinder No warranty claim will be met if this point is not observed Always remove the cowl cover prior to operating the water heater Red Indicator Lamp Failure The red indicator lamp d lights up if there is a failure The reason for such an indication is for example if no gas is available or if there is air in the gas supply system triggering t...

Page 66: ...orey car parks in garages or on ferries 5 During the initial operation of a brand new appliance or after it has not been used for some time a slight amount of fumes and a slight smell may be noticed for a short time Remedial action here is to immediately run the heater and to ensure adequate room ventilation 6 If the burner makes an unusual noise or if the flame lifts off it is likely that the gas...

Page 67: ...0V Heating up 3 7A 850W Weight empty approx 6 7 kgs Declaration of conformity The Truma Ultrastore model has been tested and approved through the DVGW and fulfils the EC gas appliance guidelines 90 396 EEC as well as the associated EC guidelines The CE product number is available for EU countries CE 0085AP0038 EEC Type Approval e1 022604 Maintenance Use wine vinegar for de scaling the water heater...

Page 68: ...ose drain valve To unlock switch off the appliance wait 5 minutes and switch on again ELECTRICAL OPERATION Symptom Cause When switching on the heater does not operate a No 230V supply voltage b Over temperature thermostat operated Connect the caravan to the site supply and or check residual current circuit breaker Check water content refill if required close drain valve The electrical heating elem...

Page 69: ... isolation tap for the appliance Turn control knob to thermostat setting 1 10 and press it down as far as the stop Ignition takes place automatically ignition sparking audible until the flame ignites Keep the control knob pressed down for a further 10 seconds to allow the safety pilot to operate Caution In the event of a fault always wait two minutes before attempting to re ignite If the flame goe...

Page 70: ...lar intervals and always whenever there is a blowback 4 Never allow the warm air outlet on the heater to be obstructed in any way For instance never hang washing on or in front of the heater to dry Misusing your heater in this way could cause serious damage from overheating Do not place flammable objects near the heater Please follow these guidelines in the interest of your own safety Cleaning wit...

Page 71: ...time a slight amount of fumes and smell may be noticed for a short while This can be remedied by running the heater immediately at maximum output and ensuring adequate room ventilation If the burner makes an unusual noise or if the flame lifts off while burning it is likely that the regulator is faulty and it is essential to have it checked If the vehicle floor is given a body underseal all parts ...

Page 72: ...rol knob c to the desired room temperature The thermostat setting on the operating element 1 9 must be determined individually depending on the heating requirement and the type of vehicle For an average room temperature of about 23 deg Control panel with thermostat a Rotary switch Off b Rotary switch On power settings Watts c Rotary control knob for room temperature illuminated by green indicator ...

Page 73: ...r soda based cleaning agents Do not allow the door seal to come into contact with oil or grease 1 Operating controls 2 Door locking button 3 Freezer compartment removable 4 Insertable grid shelf available as option to be used when freezer compartment is removed 5 Post evaporator for cooling compartment 6 Condensation water drain channel 7 Vegetable bin 8 Upper door shelf with flap egg shelf availa...

Page 74: ...mbs up to MAX position at the upper LED position large crystal lowest temperature Note the temperature levels do not relate to absolute temperature values The refrigerator s performance is influenced by ambient temperatures Please select the medium temperature setting for ambient temperatures between 15o C and 25o C For temperatures below 10o C winter covers should be fitted to the outside vents 1...

Page 75: ...trouble shooting please see later section Door locking Open the door by pressing the locking button and pull open Shut the door again by pushing it to close The snapping into the lock can be heard Note If the vehicle is stationary for a long period the locking hook may be clamped by means of a lockbar The door may now be opened by just pulling it without need of pressing the locking button See bel...

Page 76: ...s Ice cubes are best made over night when the refrigerator has less work to do and has more reserves Defrosting In time frost builds up on the fins inside the refrigerator A layer of frost thicker on one side may occur but does not mean a malfunction When this layer of frost is about 3mm thick the refrigerator should be defrosted To do this Switch off the refrigerator as described later Remove all...

Page 77: ...alfunction by flashing of the failure indicator LED 4 and one of the other display lights The chart below shows the meaning of these Display Failure LED is flashing 230V mode 230V not available or voltage too low LED is flashing 12V mode 12V not available or voltage too low LED is flashing GAS Auto mode Flame not ignited All temperature setting Temperature sensor defective refrigerator work LEDs a...

Page 78: ...d to cool down before storage within short period of time The appliance has been running for only Check whether the cooling compartment works a short period of time after approx 4 5 hours Ambient temperatures too high Regularly remove ventilation grilles Failure The refrigerator does not cool in gas operation mode Possible cause Action you can take Gas cylinder empty Change gas cylinder Is the ups...

Page 79: ...gy consumption over 24 hours at average ambient temperature of 25o C Electricity 2 4 kWh Gas 270 gm Failure The refrigerator does not cool in 230V operation Possible cause Action you can take On board fuse defective Fit new fuse Vehicle not connected to mains supply Make a connection to a mains power supply voltage Heating element defective please also Please inform the Dometic Customer refer to f...

Page 80: ...g easy Sliding cover opens and closes automatically when sliding the cassette in and out Guarantees optimal hygiene Valve blade and blade seal Vent button vents the cassette to avoid splashing while emptying Handgrip Valve blade opener Access door Locks from outside the motorhome Preparing for use Following is a brief illustrated step by step guide For more detailed information please refer to man...

Page 81: ...upwards 4 Remove dosage cap and pour out spout Add toilet fluid in the dosage cup Add approx 2L of water through spout to cover tank bottom Replace cap return pour out spout to original stored position 5 Slide the holding tank into position through access door Never force insertion as this can cause damage to the toilet 6 Make sure the retaining clip secures the holding tank Close and lock the acc...

Page 82: ...water to the bowl by pressing the flush button Release button to stop 10 After use open the blade by pushing the blade handle in an anti clockwise direction and press the flush button 11 After flushing close the blade by pushing the blade handle clockwise The toilet may also be used with the valve blade open which allows the waste to pass directly into the holding tank 12 Open access door and remo...

Page 83: ...ile draining the water supply system of the motorhome Empty the cassette Leave the blade of the cassette open Do not replace cap on spout this helps to keep the cassette dry Cold weather use The cassette can be used in cold weather when the motorhome is heated When the vehicle is not heated for more than a day or a night winterise the cassette High Altitude and hot weather use Changes in altitude ...

Page 84: ...re for further maintenance details REVERSING CAMERA A wide angle colour reversing camera is fitted to your vehicle adjacent to the high mounted rear stop lamp The monitor is clipped over the original interior mirror and is automatically activated when reverse gear is selected Take care to avoid hard objects from scratching the LCD surface of the screen TELEVISION where fitted If your vehicle is fi...

Page 85: ...of the sink Beneath the sink drainer is a cutlery drawer and a storage cupboard containing a waste bin On the left hand side of the kitchen area beneath the worktop is a Dometic 7361L tilt tolerant refrigerator with full width freezer compartment A slide out worktop extension is fitted above the fridge On the right hand side of the kitchen unit is another drawer and a cupboard containing the water...

Page 86: ...9 30 FITTED EQUIPMENT ARRANGEMENT OF EQUIPMENT GLOUCESTER ...

Page 87: ...ting throughout the vehicle is provided by fluorescent lights contained in the tops of the overhead lockers and which also illuminate the inside of the lockers Additional lighting is also provided by three individually switched fluorescent lamps mounted in the ceiling and luton area Storage Storage is provided by the cupboards lockers and within the seat bases Additional storage is available in th...

Page 88: ... sink unit Main 12V control panel On bulkhead adjacent to entrance door Main 12V switch for lighting Control panel on bulkhead adjacent to entrance door Miniature Circuit Breakers MCBs On electrical control unit front panel Radio isolation switch Not available with modern vehicle wiring Radio rear speakers In rear ceiling volume may be balanced side to side Residual Current Device RCD On electrica...

Page 89: ...on of each seat to fill the space created between the base cushion and the side of the vehicle Overcab Bed To use this bed release the retaining mattress board from its vertical position and fold flat by pulling it forward To gain access to the bunk use the ladder supplied ensuring that it is securely fixed into the retaining clips Slide the mattresses across so that they fit tight to the front th...

Page 90: ...9 34 FITTED EQUIPMENT NORMAL SEATING ASSEMBLY GLOUCESTER ...

Page 91: ...9 35 FITTED EQUIPMENT DOUBLE BED ASSEMBLY GLOUCESTER ...

Page 92: ...9 36 FITTED EQUIPMENT OVER CAB BED ASSEMBLY GLOUCESTER ...

Page 93: ...ushion type Qty Notes 1 CS0171 CAB SEAT RH 1 2 CS0171 CAB SEAT LH 1 3 CS0339 SETTEE BASE CUSHION 2 4 CS0339 SETTEE BACK REST CUSHION 2 5 CS0339 FIXED BED MATTRESS 1 6 CS0339 FIXED BED MATTRESS 1 7 8 9 10 CS0331 LUTON MATTRESS 1 11 CS0331 LUTON MATTRESS 1 12 CS0331 LUTON MATTRESS 1 Stored position of o cab bed ...

Page 94: ...reen and night blind which can operate even if the ventilator is left open When the vehicle is being driven the roof ventilators should be fully closed Wind noise may be reduced by closing the night blind The roof ventilators are designed to flow a certain amount of air even when fully closed Do not obstruct them your safety depends on them Insulation The Gloucester is insulated largely in polysty...

Page 95: ... build Omnivent Extractor Van in kitchen area Status directional TV aerial 0 5 or 1 0m mast Roof rack and rear ladder Solar panel Defrost element for freshwater tank Retrofit Options Whilst this list is not comprehensive below are listed suitable retrofit options Contact either your local Auto Sleeper dealer or the Motorhome Service Centre Willersey for further details Cycle Rack The Fiamma Pro C ...

Page 96: ...9 40 FITTED EQUIPMENT ...

Page 97: ...s the line of the scratch with rubbing compound Slightly deeper scratches should be lightly wet sanded first using very fine 1200 grit or finer abrasive paper Rubbing compound will then remove the flatting marks created by the abrasive paper For deep gouge type scratches where the paint or gel may have been penetrated you should first seek the advice of your supplying Auto Sleeper dealer Removing ...

Page 98: ... surfaces are fitted to the tops of all furniture units Whilst these are hard wearing hot pans should not be placed directly on these surfaces since damage may result STAINLESS STEEL COMPONENTS External In the event of discolouration of the stainless steel ladder this should be removed with T Cut or any other mild abrasive and the surface protected with WD40 or a similar product Internal Do not cl...

Page 99: ...ystem The water system should be fully emptied and the drain taps on both the fresh water tank and waste water tank left in the open position Likewise all internal taps should be left open and the water pump run until the last traces of water have come out of the taps Purely as a precaution against very severe freezing conditions the water filter that is attached to the water pump on the outlet si...

Page 100: ...ually using the key To maintain the vehicle battery in good condition it is recommended that it is fully charged prior to storage and then recharged every 3 months For full instructions refer to the Mercedes hand book and look in the index for the section entitled Battery Charging Windows Open all windows fully Check all window seals are intact and shut firmly Ensure locks and over centre catches ...

Page 101: ...y fault Refer to dealer Contacts dirty loose on Clean and check for tightness battery terminals Poor earthing Check earthing to chassis point Battery does not hold its Failed battery Check cells with hydrometer charge change electrolyte if necessary Current being drawn Check all appliances are off when not in use Battery discharges over a Poor battery cell condition Check cells with hydrometer sho...

Page 102: ...230V thermostat dial not on dial Element fault Refer to dealer Cooker Hotplate not heating No power Check MCB is on up Symptom Cause Remedy Water Heater not Fuse 11 blown Find fault and replace fuse with operating cuts out same rating Low battery charge Recharge battery Unit fault Refer to dealer Cooker ignition not operating Fuse 11 blown Find fault and replace fuse with same rating Spark unit fa...

Page 103: ... problem has been rectified In the event of a leaking cylinder if possible position the cylinder in an open area away from any sources of ignition Contact the site warden and or the local gas supplier Yellow flame Lack of primary air please note Refer to dealer yellow tipping to the flame is normal Orange flame Particles of dust or dirt in the Reduce the amount of dust in mixing tube being carried...

Page 104: ...wn Find fault and replace fuse with same rating Water gauge does not Probe fault Refer to dealer check probe operate connections No hot water mains system Water heater tripped Check and press re set button No hot water gas system Gas module not lighting Refer to dealer Igniter not working Check 12V switched on Slow drainage from Blocked breathers in waste tank Drop tank and clear breathers sink sh...

Page 105: ...cumentation Vehicle Type Vehicle Model Auto Sleepers Production Number i e J1234 Keys Ignition Key Door Key if applicable Fuel Filler if applicable Water Filler Gas Compartment Key Toilet Compartment Key Alarm Code if fitted AA RAC etc Membership Number Radio Security Code Supplying Dealer Contact Number found in glove compartment on self adhesive label ...

Page 106: ...11 2 USEFUL INFORMATION Superior craftsmanship within your reach at a dealer near you ...

Page 107: ...or dealers Any work carried out following the check and the sufficiency of the work in the check itself is subject to the contract between the customer and the dealer SECTION 1 BODY MOUNTING Body to Chassis Examine all fixings retaining the body to the chassis this may be direct or through a sub frame Where practical all fittings should be checked to ensure they are all present and correctly secur...

Page 108: ... should be free of rust and operate freely Removal flushing cleaning and replacing of tanks will be carried out at the prior request of the customer or will be done subsequently with other work Spare Wheel Remove spare wheel Check for damage Check typre pressure Check mounting frame for security to body and for secure retention of spare wheel Wheel Boxes Check for damage corrosion water seepage si...

Page 109: ... or Open Flame Heating Equipment Check for its presence The customer must be advised against its use Upper Bunks Check there is a secure means of access to upper bunks and that where applicable protection against falling out and entrapment is provided Curtains Blinds Nets Check track is secure and curtains draw freely without snagging Check blinds and or nets for correct operation Check flyscreens...

Page 110: ...nder and feed hose is compatible Since the introduction of BS EN1949 the gas pressures for Butane blue cylinders and propane red cylinders have been harmonised across Europe The gas system pressure is now 30mbar for both gases The gas regulator is now fitted as standard equipment by Auto Sleepers Your supplying dealer will need to supply you with the correct hose compatible with the cylinder to be...

Page 111: ...s an indication of too high a pressure although it may happen with grill burners whilst the frets are heating up A yellow flame will cause sooting and is an indication of too low a pressure Providing the regulator and piping have been checked and found satisfactory the above faults should not appear Flues Flues should be examined for security of fixing and for correct attachment to appliances and ...

Page 112: ...pipes check for leaks and satisfactory draining of water from sinks etc Couplings and Fluids Check that the appropriate markings are used blue for fresh water grey for waste water Ensure a sealing off cover is supplied for each coupling Check that filler positions are designated petrol diesel or water as appropriate Toilet Waste Tank Check that any fixed tank intended to receive discharge from a t...

Page 113: ...gation on the refrigerator and other main gas appliances where visible is checked If the flame is burning a wrong colour or burning too far from the jet we again advise you the customer as to how this should be rectified We also recommend and are only too happy to arrange for the refrigerator of your Auto Sleeper to be checked here at the Service Centre by a qualified Dometic engineer In this inst...

Page 114: ...CAB BODY RETENTION SECTION 2 WINDOWS WINDOWS SECTION 3 DOORS EXTERNAL INTERNAL SECTION 4 CHASSIS CORNER STEADIES FOLDING STEP WATER TANK MOUNTS SPARE WHEEL WHEEL BOXES SECTION 5 BODY EXTERIOR ROOF LIGHTS ROOF RACK AND LADDER MOULDINGS AND TRIM FLUE TERMINALS AIR VENTS SECTION 6 INTERNAL SEEPAGE CHECK FURNITURE DINETTE SEATS BEDS CURTAINS BLINDS NETS CAB SEATS FIRE EXTINGUISHER FIRE BLANKET WARNING...

Page 115: ... PIPING APPLIANCES SECTION 9 WATER SYSTEM FRESH WATER TANK WASTE WATER TANK FILTER PUMP SYSTEM CHECK WASTE WATER SYSTEM COUPLINGS FLUIDS SECTION 10 ELECTRICS 12 VOLT SYSTEM BATTERIES WIRING FUSES FUSE HOLDERS APPLIANCES MAINS 230 VOLT SYSTEM SECTION 11 VENTILATION HIGH LEVEL LOW LEVEL CHECK ITEM Manual OK Remarks Advice to Customers DEALER SIGNED DATE ...

Page 116: ...ILS DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE ...

Page 117: ...lling 5 1 Loading of Weight 3 1 Location of Facilities 9 32 M Marker Lights 4 1 Microwave 9 1 R Refrigerator 9 17 Reversing Camera 9 28 Roof Rack Bars Ladder 3 1 S Safety 6 1 Air Bags 6 1 Awnings 6 1 Children 6 1 Fire Extinguishers 6 1 In case of fire 6 1 Ventilation 6 1 Seat Swivel 4 2 Seating Assembly 9 34 Site Regulations 5 1 Siting your Motorhome 5 1 Smoke Alarm 6 3 Space Heater 9 13 Step Elec...

Page 118: ...13 2 NOTES Designed and Printed by Preset Graphics Tel 01332 2549278 MY 2010 Ref 21140 HB1067 10 ...

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